NED XCM8060SA User manual

User’s Manual
Line Scan Camera
Type：XCM8060SA/8040SA/6040SA
NIPPON ELECTRO-SENSORY DEVICES CORPORATION

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XCM8060SA_8040SA_6040SA UME-0034-03
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For Customers in U.S.A.
This equipment has been tested and found to comply with the limits for a Class A
digital device, in accordance with Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference,
in which case the user will be required to correct the interference at his or her own
expense.
For Customers in the EU
This equipment has been tested and found to comply with the essential
requirements of the EMC Directive 2004/108/EC, based on the following
specifications applied:
EU Harmonised Standards
EN55011: 2009+A1: 2010 Group1 ClassA
EN61000-6-2: 2005
*Group 1 contains all ISM (Industrial, Scientific and medical) equipment in which
there is intentionally generated and/or used conductively coupled radio-frequency
energy which is necessary for the internal functioning of the Equipment itself.
*Class A equipment is equipment suitable for use in all establishments other than
domestic and those directly connected to a low voltage power supply network which
supplies buildings used for domestic purposes.
Directive on Waste Electrical and Electronic Equipment (WEEE)
Please return all End of Life NED products to the distributor from whom the product
was purchased for adequate recycling and / or disposal. All costs of returning the
Product to NED are borne by the shipper.

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Introduction
Thank you for purchasing NED’s XCM80 Line Scan Camera. We look forward
to your continued custom in the future.
For safety use
For your protection, please read these safety instructions completely before
operating the product and keep this manual for future reference.
The following symbols appear next to important information regarding safe
product handling.
Warning
If the product is not handled properly, this may result in
serious injury or possible death.
Caution
If the product is not handled properly, this may result in
physical injury or cause property damage.
Safety precaution
Warning
Never disassemble or modify this product, unless otherwise specified to do so in
this manual.
When hands are wet, avoid handling this product and do not touch any of the
connection cable pins or other metallic components.
Do not operate this product in an environment that is exposed to rain or other
severe external elements, hazardous gases or chemicals.
If the product is not to be used for an extended period of time, as a safety
precaution, always unplug the connection cable from the camera unit.
If the product installation or inspection must be executed in an overhead location,
please take the necessary measures to prevent the camera unit and its
components from accidentally falling to the ground.
If smoke, an abnormal odor or strange noise is emitted from the camera unit, first
turn OFF power, then unplug the cable from the camera unit.
This product is not intended for use in a system configuration built for critical
applications.

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Instructions before use
Only operate this product within the recommended environmental temperature
range.
Use only the specified power source and voltage rating.
Do not drop this product. Avoid exposure to strong impact and vibrations.
Install the camera unit in a well-ventilated environment, in order to prevent the
camera from overheating.
If the camera must be installed in an environment containing dust or other
particles, take required measures to protect the camera unit from dust adhesion.
Do not unplug the cable while power is being supplied to the camera unit. To
prevent product damage, always shut down the power supply before unplugging
the power cable.
When the surface of the camera window becomes dirty due to dust or grime, black
smudges appear in the displayed image. Use an air blower to remove the dust
particles. Dip a cotton swab into ethanol alcohol and clean the camera window. Be
careful not to scratch the glass.
Use of non-infrared lighting such as a daylight fluorescent lamp is recommended.
If halogen lighting is employed, always install an infrared filter into your system
configuration.
Please note that exposure to long wavelength light outside of the sensors visible
optical range can affect the image.
Sensitivity may fluctuate depending on the spectral response level of the light
source. In cases like this, changing the light source to one with a different spectral
response level may reduce this problem.
For stabilized image capturing, turn ON the power supply and execute aging for
ten to twenty minutes before actually using the camera unit.
Do not share the power supply with motor units or other devices that generate
noise interference.
Do not disconnect the camera while rewriting the embedded memory.
When you change the exposure mode that is set at the NED factory, input control
signal (CC1) from the capture board.

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Product Warranty
Warranty Period
The product warranty period, as a general rule, is two years from purchase;
however for detailed conditions please contact the sales representative for your
region/country.
However, in some cases due to the usage environment, usage conditions and/or
frequency of use, this warranty period may not be applicable.
Warranty Scope
Product repair will be performed on a Return To Manufacturer basis. On-site
maintenance will incur additional charges.
If defects in material or workmanship occur during the warranty period, the faulty
part will be replaced or repaired by us free of charge. Return shipping charges
must be paid by the sender. However, the following cases fall outside of the scope
of this warranty:
Exclusions from Warranty Coverage
We will under no circumstances assume responsibility for the following cases:
damage caused by fire, earthquake, other acts of a third party, other accidents,
negligent or intentional misuse by the user, or other usage under extraordinary
circumstances.
Damages (e.g. loss of business profits, business interruption, etc.) resulting from
use or non-use.
Damages caused by use other than as described in this document.
Damages resulting from malfunction due to a connected device.
Damages resulting from repairs or modifications performed by the customer.
Fault Diagnosis
As a general rule, in the first instance fault diagnosis should take the form of a
telephone call or an email to enable us to assess the circumstances of the
malfunction.
However, depending on the customer’s requests, we, or our agent, may require
an additional fee for this service.

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Exclusion of Liability for Compensation for Missed Opportunities
Regardless of whether within the warranty period or not, our warranty does not
cover compensation for missed opportunities for our customers, or our customers’
customers, caused by a fault of our products, nor for damage to products other
than our own, or related business.
Note about Product Usage
This product has been designed and manufactured as a general-purpose product
for general industry. In applications expected to be life-critical or safety-critical, the
installer or user is requested to install double or triple failsafe systems.
Repair Service Outline
The cost of dispatching engineers etc. for repair service is not included in the price
of purchased and supplied goods. On request, arrangements can be made
separately.
Scope of Repair Service
The above assumes business dealings and usage to take place in the customer’s
region / country. In cases of business dealings and/or usage outside the
customer’s region/country, separate consultation is required.

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Table of Contents
1 Product Outline..........................................................................................10
1.1 Features......................................................................................................................10
1.2 Applications ...............................................................................................................10
1.3 Image Sensor.............................................................................................................12
1.4 Performance Specifications.....................................................................................12
2 Camera Setting and Optical Interface...................................................... 15
2.1 Setting Camera ..........................................................................................................15
2.2 Fixing Camera............................................................................................................15
2.3 Optical Interface.........................................................................................................18
3 Hardware....................................................................................................19
3.1 Camera Connection...................................................................................................19
3.2 Input / Output Connectors and Indicator................................................................20
3.3 Connectors･Pin Assignments･Cables....................................................................21
3.4 Power Supply.............................................................................................................24
4 Camera Control..........................................................................................25
4.1 Flow of Camera Control............................................................................................25
4.1.1 Command Overview ...........................................................................................25
4.1.2 Command Format (PC to Camera Transmission) ...........................................25
4.1.3 Reply Format (Camera to PC Transmission) ...................................................26
4.1.4 Camera Control Commands..............................................................................27
4.1.5 Memory Setup Values (Factory Settings).........................................................28
4.2 Details on Commands...............................................................................................29
4.2.1 Setting Analog Gain............................................................................................29
4.2.2 Setting Digital Gain.............................................................................................29
4.2.3 Setting Digital Offset...........................................................................................29
4.2.4 Setting Exposure Mode......................................................................................30
4.2.5 Setting Exposure Time.......................................................................................30
4.2.6 Setting Output Signals 1 (Setting Data Format)..............................................30
4.2.7 Setting Output Signals 2 (Setting Linear / Log)...............................................31
4.2.8 Memory Initializing (Initializing Camera Settings)...........................................31
4.2.9 Memory Load.......................................................................................................32
4.2.10 Memory Save.....................................................................................................32
4.2.11 Generating Test Pattern....................................................................................33
4.2.12 Saving Pixel Correction Data...........................................................................33
4.2.13 Setting Pixel Correction...................................................................................33
4.2.14 Setting Exposure Time - Readout Time..........................................................34
4.2.15 Returning the Current Camera Settings.........................................................34
4.2.16 Setting Pixel Readout Direction......................................................................35

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4.2.17 Multi-Slope Level Settings...............................................................................35
4.2.18 Multi-Slope Timing Settings.............................................................................35
4.3 Multi-Slope Settings..................................................................................................36
4.4 Digital Processing flow in FPGA..............................................................................38
4.5 Startup.........................................................................................................................38
4.6 Saving and Loading Camera Settings.....................................................................38
4.7 Serial Communication Settings ...............................................................................39
4.8 Video Output Format.................................................................................................40
4.9 Exposure Mode and Timing Chart...........................................................................43
4.9.1 Free Run Exposure Mode...................................................................................43
4.9.2 External Trigger Exposure Mode (Trigger Edge).............................................44
4.9.3 External Trigger Exposure Mode (Trigger Level) ............................................45
4.10 Setting Offset...........................................................................................................46
4.11 Setting Gain..............................................................................................................47
4.12 Pixel Correction.......................................................................................................49
4.12.1 Command Settings...........................................................................................50
4.12.2 How to correct...................................................................................................50
4.13 Test Pattern ..............................................................................................................51
5 Confirming Camera Settings....................................................................53
5.1 Before Power-on........................................................................................................53
5.2 After Power-on ...........................................................................................................54
5.3 During Operation.......................................................................................................56
6 Sensor Handling Instructions...................................................................57
6.1 Electrostatic Discharge and the Sensor .................................................................57
6.2 Protecting Against Dust, Oil and Scratches...........................................................57
6.3 Cleaning the Sensor Window...................................................................................57
7 Troubleshooting ........................................................................................ 58
7.1 No Image.....................................................................................................................58
7.2 Noise on Image..........................................................................................................60
7.3 Camera becomes hot ................................................................................................62
8 CLISBeeCtrl ...............................................................................................63
8.1 Overview.....................................................................................................................63
8.2 System Requirements...............................................................................................63
8.3 Install...........................................................................................................................63
8.4 Uninstall......................................................................................................................63
8.5 Operation....................................................................................................................64
8.5.1 Start Program ......................................................................................................64
8.5.2 Selecting interface and Timeout setting ..........................................................65
8.5.3.Connect................................................................................................................68

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8.5.4.Disconnect and end program............................................................................68
8.5.5.Check of the contents of communication........................................................69
8.5.6.Export Parameters to text file............................................................................69
8.5.7.Import Parameters from text file .......................................................................70
8.6 Control........................................................................................................................70
8.6.1 Gains and Offsets ...............................................................................................70
8.6.2 Clock & Integration.............................................................................................71
8.6.3 Trigger & Video....................................................................................................72
8.6.4 Intelligence ..........................................................................................................72
8.6.5 Memory in camera ..............................................................................................73
8.7 Upgrade ......................................................................................................................73
8.8 How to Program.........................................................................................................73
8.9 Other Points of Note..................................................................................................73
9 Dynamic Range Control (Multi-Slope Mode)...........................................74
9.1 Operation in Factory Default Mode..........................................................................74
9.2 Standard Mode...........................................................................................................76
9.3 Bending the line one time.........................................................................................76
9.4 Bending the line three times ....................................................................................78
10 Others....................................................................................................... 80
10.1 Notice........................................................................................................................80
10.2 Contact for support.................................................................................................80
10.3 Product Support ......................................................................................................81
Revision History..............................................................................................82

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1 Product Outline
1.1 Features
High speed readout（240/160/160MHz）
High resolution（8192/8192/6144 pixels）
On-chip AD (8-or 10-bit) conversion
Easy control of gain / offset / video output (8-/10-bit) with external software.
Easy connection with a variety of frame grabber boards via Camera Link
interface
Single power source DC12V to 15V for operation
Flat-field correction - minimizes lens vignetting, non-uniform lighting and
sensor FPN and PRNU
1.2 Applications
Inspection of Transparent panels and PCBs
Inspection of high speed moving objects
Flat panel display inspection
Inspection of glass and sheet-like objects
Printed circuit board inspection
This camera utilizes an Intelligent Transportation System
Outdoor surveillance
Wide dynamic range prevents saturation caused by direct rays and specular
reflection rays.

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An example of Visual Inspection of PCBs is shown below.
Figure 1-2-1 Visual Inspection of PCBs
Applicable Work
COB, BGA and MCM printed circuit boards
Performance
1. Maximum board size: 100mm×200mm
2. Resolution: 10μm
3. Inspection time: less than 30 seconds
Unit Configuration
1. Camera: Line scan camera（8192/6144pixels）
2. Controller: Dedicated software for PC system
3. Size: L930 x D500 x H500 (mm)
Applicable Fields
Inspection of patterns on film PCBs
Line scan camera

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1.3 Image Sensor
The camera uses a CMOS sensor with a maximum data rate of 240MHz
(8060SA)･160MHz(8040SA, 6040SA) to acquire high responsivity and superior
quality images.
The pixel size is 7μmx7μm.
8060SA outputs 8192 pixel data through 60MHz-4Tap,
8040SA outputs 8192 pixel data through 40MHz-4Tap,
6040SA outputs 6144 pixel data through 40MHz-4Tap.
1.4 Performance Specifications
The Performance Specifications are shown below. Unless otherwise specified, the
data shown is when the camera is operating at the maximum scan rate.
Table 1-4-1 Performance Specifications
Items
Specifications
XCM8060SA
XCM8040SA
XCM6040SA
Number of Pixels
8192
6144
Pixel Size H x V (μm)
7ｘ7
Sensor Length (mm)
57.344
43.008
Spectral Responsivity (nm)
400 -1000 (Peak : 625)
Data Rate (MHz)
240（60 x 4）
160（40 x 4）
160（40 x 4）
Maximum Scan Rate
(μs) / [kHz]
35.73 / [27.99]
53.6 / [18.65]
40.2 / [24.88]
Saturation Exposure（lx･s）
(typically)
0.071[Minimum Gain, Pixel Correction Initial Value,
Daylight Fluorescent Light]
Responsivity（typically）
[Minimum Gain, Pixel Correction
Initial Value, Daylight Fluorescent
Light] Visible Area (400～700nm)
70(V/[lx･s])
Analog 5V Conversion Sensitivity
40.7(V/[μJ/cm2])
Gain Adjustable Range
*Analog Amplifier +Digital
Analog Amplifier：ｘ1 to ｘ11.2（21 Steps）
Digital：ｘ1 to ｘ2（512 Steps）
Offset Adjustable Range
*Digital
Digital：-15 to 15DN (31 Steps) 8 bit
-60 to 60DN (31 Steps) 10 bit
FPN
(Fixed Pattern Noise)
Typically 5DN (without correction, at minimum gain)
2DN (with correction, at minimum gain)
PRNU
(Photo Response Non Uniformity)
Typically 20DN (without correction, at minimum gain)
4DN (with correction, at minimum gain)

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Random Noise
Typically 20DN (peak value at minimum gain)
Video output
Camera Link Medium Configuration
(8 or10 bit / 4tap)
Control Input
CC1:External Trigger Signal, CC2-4:Not in use
Connectors
Data/Controller
3M : MDR26[Camera Link] x 2
Power Supply
Hirose: HR10A (4Pin)
Lens Mount
M72 x 0.75 Screw
Nikon F Mount
Operating Temperature (˚C)
No Condensation
0 to 50
Power Supply Voltage (V)
DC12 to 15 [+/-5%]
Consumption Current (mA)
(typically)
500
Size W x H x D (mm)
80ｘ120ｘ65
80 x120 x 79.7
Mass (g) (Camera only)
Approx. 600
Approx. 730
Additional Functions
1 Shading Correction
2 Gain/Offset Control, 8or10bit Video
Output
3 Test Pattern Selection
4 Programmable Exposure Control
5 Scan Direction Switching
*1) DN : Digital Number (10bit : 0 -1023)
*2) Measurements were made at room temperature.

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The spectral Responsivity is shown below.
（Ta=25℃）
Figure 1-4-1 Spectral Responsivity
20
40
60
80
100
0
400 500 600 700 800 900 1000
Wavelength (nm)
Relative Responsivity (%)

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2 Camera Setting and Optical Interface
2.1 Setting Camera
Use the M4 screw holes or the screw hole for a tripod to set the camera.
An optional mounting base (sold separately) is available.
2.2 Fixing Camera
Use the M4 screw holes (4 places at the front, 8 places at the side) to fix the
camera.
Or use the 1/4"-20UNC screw hole for a tripod (1 place at the side).
If using the front panel M4 mounting holes, the screw length for fixing the camera
should be less than 8mm at the front, and less than 6mm at the side.
No X-, Y-axis orientation and tilt adjustment mechanism is available. Please
provide an adjustment mechanism yourself as necessary.

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The dimensions for 72 x 0.75 screw mount cameras are shown below.
NIPPON ELECTRO-SENSORY DEVICES CORP.
MADE IN JAPAN
NIPPON ELECTRO-SENSORY DEVICES CORP.
MADE IN JAPAN
DC12-15V
CL1
CL2
DIGITAL
LINESCAN
CAMERA
CLISBee
80
Unit : mm
*31.8
1st Pixel
M72 x 0.75 Depth 10
(Sensor Optical Distance)
10
5
(65)
Indicator Power Supply Connector
(HIROSE HR10A 4P)
Camera Link Connector
(MDR26)
65
4-M4 Depth 6 (Both Sides)
4-M4 Depth 8 (Front Surface)
4-M4 Depth 6
(Top,Bottom)
65 65
1/4"-20UNC
20
7.5
S
80
Ø
90
60 4
70 26
120
5
72x0.75 Screw Mount
Figure 2-2-1 Dimensions（72x0.75 Screw Mount）

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The dimensions for Nikon F mount cameras are shown below.
DC12-15V
CL1
CL2
DIGITAL
LINESCAN
CAMERA
CLISBee S
80 65
34.7
(79.7 )
46.5(Sensor Optical Distance)
5 10
1/4"-20UNC
60
1590
4-M4 Depth 6（Both Sides）
NIPPONELECTRO-SENSORYDEVICES CORP.
MADE IN
JAPAN
NIPPONELECTRO-SENSORYDEVICES CORP.
MADE IN
JAPAN
65
Unit : mm
Indicator Camera Link
Connector(MDR26) Power Supply Connector
(HIROSE HR10A 4P)
120
70 25
55
Nikon F Mount
1st Pixel
4-M4 Depth 6
（Front Surface）
4-M4 Depth 6
（Top,Bottom）
Figure 2-2-2 Dimensions (Nikon F Mount)

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2.3 Optical Interface
The lens mount depends on the type of camera.
For 8060/8040SA, M72×0.75 screw mount is used. For 6040SA, Nikon F mount
is used.
The amount and wavelengths of light required to capture useful images depend
on the intended use. Factors include the property, speed, the object’s spectral
characteristics, exposure time, the light source characteristics, the specifications of
the acquisition system and so on.
The exposure amount (exposure time x light amount) is the most important factor
in getting desirable images. Please determine the exposure amount after studying
what is most important to your system.
Keep these guidelines in mind when setting up your light source:
LED light sources are relatively inexpensive, provide a uniform field and
longer life span compared to other light sources. However, they also require a
camera with excellent sensitivity.
Halogen light sources generally provide very little blue relative to infrared light
(IR).
Fiber-optic light distribution systems generally transmit very little blue light
relative to IR.
Metal halide light sources are very bright but have a shorter life span
compared to other light sources.
Generally speaking, the brighter light sources, the shorter life span.
CMOS image sensors are sensitive to infrared (IR). We recommend using
daylight color fluorescent lamps that have low IR emissions. If you use a halogen
light source, to prevent infrared from distorting the images use an IR cutoff filter that
does not transmit IR wavelengths.

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3 Hardware
3.1 Camera Connection
(1) Camera Link cables shall be used to connect the camera unit with the frame
grabber board.
Use two cables of the same length and the same manufacturer. If you use
asymmetric Camera Link cables, connect the camera with the connector labeled
as ”Camera side”.
(2) Connect with a power supply.
Use a power cable to connect the camera with the power source for the camera.
Insert the plug end of the cable into the camera. Attach the opposite end (loose
wires) to the power unit.
Other than the above, a personal computer, a frame grabber board, a
photographic lens, a photographic lens mount, a light source and an encoder are
necessary, depending on the situation。
Figure 3-1-1 Connections between Camera and Frame Grabber Board and Power Supply
There are two connectors available for the Camera Link Medium Configuration
board. Always check the frame grabber board specifications before making
connections.
PC
Camera Link
Medium Configuration
Frame Grabber Board
Line Scan Camera Camera Link Cable
(3M:14B26-SZLB-xxx-0LC)
Power Cable
Camera Power
Supply
DC +12V 15W
CL1
CL2
CL1
CL2

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<Note: Choosing the appropriate Camera Link cable length >
According to the Camera Link Specification, the maximum cable length is 10m. But
the maximum cable length to be able to transfer data depends on the type of cable
performance and clock speed. The actual maximum transmission distance becomes
less than 10m at faster clock speeds, though the transmission distance of 10m is
feasible at slower clock speeds.
The following table shows values being calculated in accordance with the Camera
Link Specification 2007.Version1.2., using a typical cable (14B26-SZLB-xxx-0LC from
3M) and frame grabber board (Solios from Matrox). Please choose the appropriate
Camera Link cable type and length for your application. We recommend you perform
a connection test in advance.
Table 3-1-1 calculated value of maximum cable length
Solios model
clock speed（MHz）
maximum cable length (m)
SOL 6M CL E*
(20～66MHz)
40
9.8
66
8.0
SOL 6M FC E*
(20～85MHz)
75
7.6
85
5.8
3.2 Input / Output Connectors and Indicator
The layout of input /output connecters and the indicator lamp are as follows.
DC12-15V
CL1
CL2
Indicator Power Supply Connector
(HIROSE HR10A 4P)
Camera Link
Connector (MDR26)
DIGITAL
LINESCAN
CAMERA
CLISBee S
Figure 3-2-1 Input/Output Connectors and Indicator