NED XCM6040SAT4 User manual

User’s Manual
Line Scan Camera
Type：XCM6040SAT4
NIPPON ELECTRO-SENSORY DEVICES CORPORATION

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XCM6040SAT4 UME-xxxx-00
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For Customers in U.S.A.
This equipment has been tested and found to comply with the limits for a Class A
digital device, in accordance with Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case the user will be required to correct the
interference at his or her own expense.
For Customers in the EU
This equipment has been tested and found to comply with the essential
requirements of the EMC Directive 2004/108/EC, based on the following
specifications applied:
EU Harmonized Standards
EN55011:2007+A2:2007 Group1 Class A
EN61000-6-2:2005
*Group 1 contains all ISM (Industrial, Scientific and medical) equipment in
which there is intentionally generated and/or used conductively coupled
radio-frequency energy which is necessary for the internal functioning of the
Equipment itself.
*Class A equipment is equipment suitable for use in all establishments other than
domestic and those directly connected to a low voltage power supply network
which supplies buildings used for domestic purposes.

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Introduction
Thank you for purchasing NED’s XCM80 Line Scan Camera. We look
forward to your continued custom in the future.
For safety use
For your protection, please read these safety instructions completely before
operating the product and keep this manual for future reference.
The following symbols appear next to important information regarding safe
product handling.
Warning If the product is not handled properly, this may result in
serious injury or possible death.
Caution If the product is not handled properly, this may result in
physical injury or cause property damage.
Safety precaution
Warning
Never disassemble or modify this product, unless otherwise specified to do
so in this manual.
When hands are wet, avoid handling this product and do not touch any of the
connection cable pins or other metallic components.
Do not operate this product in an environment that is exposed to rain or other
severe external elements, hazardous gases or chemicals.
If the product is not to be used for an extended period of time, as a safety
precaution, always unplug the connection cable from the camera unit.
If the product installation or inspection must be executed in an overhead
location, please take the necessary measures to prevent the camera unit
and its components from accidentally falling to the ground.
If smoke, an abnormal odor or strange noise is emitted from the camera unit,
first turn OFF power, then unplug the cable from the camera unit.
This product is not intended for use in a system configuration built for critical
applications.

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Instructions before use
Only operate this product within the recommended environmental
temperature range.
Use only the specified power source and voltage rating.
Do not drop this product. Avoid exposure to strong impact and vibrations.
Install the camera unit in a well-ventilated environment, in order to prevent
the camera from overheating.
If the camera must be installed in an environment containing dust or other
particles, take required measures to protect the camera unit from dust
adhesion.
Do not unplug the cable while power is being supplied to the camera unit. To
prevent product damage, always shut down the power supply before
unplugging the power cable.
When the surface of the camera window becomes dirty due to dust or grime,
black smudges appear in the displayed image. Use an air blower to remove
the dust particles. Dip a cotton swab into ethanol alcohol and clean the
camera window. Be careful not to scratch the glass.
Use of non-infrared lighting such as a daylight fluorescent lamp is
recommended. If halogen lighting is employed, always install an infrared
filter into your system configuration.
Please note that exposure to long wavelength light outside of the sensors
visible optical range can affect the image.
Sensitivity may fluctuate depending on the spectral response level of the
light source. In cases like this, changing the light source to one with a
different spectral response level may reduce this problem.
For stabilized image capturing, turn ON the power supply and execute aging
for ten to twenty minutes before actually using the camera unit.
Do not share the power supply with motor units or other devices that
generate noise interference.
Do not disconnect the camera while rewriting an embedded memory.
When you change exposure mode that is set at NED factory, input control
signal (CC1) from the capture board.

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Exclusion Clause
The manufacturer assumes no responsibility for damages resulting from
natural disasters, earthquakes, or acts executed by a third party. Warranty
excludes any accidents resulting from improper handling or misuse of this
product, whether intentional or not, and any camera operations conducted
under abnormal conditions.
The manufacturer assumes no responsibility for any incidental damages
(loss of corporate profits, interruption of business, etc.) resulting form use or
non-use of this product.
The manufacturer assumes no responsibility for damages resulting from
failure to follow the instructions and procedures indicated in this User’s
Manual.
The manufacturer assumes no responsibility for any damages resulting from
malfunctions caused by combined use of this product with other peripheral
equipment.
The manufacturer assumes no responsibility for damages resulting from
malfunctions caused by non-authorized repair or modifications made to this
product.

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Table of Contents
1Product Outline ................................................................................... 9
1.1 Features (XCM8060SA/8040SA/6040SA) .................................................................. 9
1.2 Application................................................................................................................... 9
1.3 Image Sensor .............................................................................................................11
1.4 Performance Specifications .....................................................................................11
2 Camera Setting and Optical Interface.................................. 14
2.1 Setting Camera ......................................................................................................... 14
2.2 Fixing Camera ........................................................................................................... 14
2.3 Optical Interface........................................................................................................ 16
3 Hardware................................................................................................ 16
3.1 Camera Connection.................................................................................................. 16
3.2 Input / Output Connectors and Indicator ............................................................... 18
3.3 Connectors･Pin Assignments･Cables ................................................................... 19
3.4 Power Supply ............................................................................................................ 22
4Camera Control.................................................................................. 23
4.1 Flow of Camera Control ........................................................................................... 23
4.1.1 Command Overview........................................................................................... 23
4.1.2 Camera Receiving Message (PC Sending Command)................................... 23
4.1.3 Camera Sending Message (PC Receiving Message) ..................................... 24
4.1.4 Camera Control Commands ............................................................................. 25
4.1.5 Memory Setup Values (Factory Settings)........................................................ 26
4.2 Details on Commands .............................................................................................. 26
4.2.1 Setting Analog Gain........................................................................................... 26
4.2.2 Setting Digital Gain ............................................................................................ 26
4.2.3 Setting Digital Offset.......................................................................................... 27
4.2.4 Setting Exposure Mode ..................................................................................... 27
4.2.5 Setting Exposure Time ...................................................................................... 27
4.2.6 Setting Output Signals 1 (Setting Data Format) ............................................. 28
4.2.7 Setting Output Signals 2 (Setting Linear / Log).............................................. 28
4.2.8 Memory Initializing (Initializing Camera Settings).......................................... 28
4.2.9 Memory Load...................................................................................................... 29

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4.2.10 Memory Save .................................................................................................... 30
4.2.11 Generating Test Pattern................................................................................... 30
4.2.12 Saving Pixel Correction Data.......................................................................... 30
4.2.13 Setting Pixel Correction .................................................................................. 31
4.2.14 Setting Exposure Time - Readout Time......................................................... 31
4.2.15 Returning the Current Camera Settings........................................................ 32
4.2.16 Setting Pixel Readout Direction ..................................................................... 32
4.3 Digital Processing flow in FPGA............................................................................. 33
4.4 Startup........................................................................................................................ 33
4.5 Saving and Loading Camera Settings.................................................................... 33
4.6 Serial Communication Settings .............................................................................. 34
4.7 Video Output Format ................................................................................................ 35
4.8 Exposure Mode and Timing Chart .......................................................................... 37
4.8.1 Free Run Exposure Mode (Programming time setting)................................. 37
4.8.2 External Trigger Exposure Mode (Trigger Edge)............................................ 38
4.8.3 External Trigger Exposure Mode (Trigger Level) ........................................... 39
4.9 Setting Offset ............................................................................................................ 40
4.10 Setting Gain............................................................................................................. 41
4.11 Pixel Correction ...................................................................................................... 43
4.11.1 Command Settings........................................................................................... 44
4.11.2 How to correct .................................................................................................. 44
4.12 Test Pattern ............................................................................................................. 45
5Confirming Camera Settings..................................................... 46
5.1 Before Power-on ....................................................................................................... 46
5.2 After Power-on .......................................................................................................... 47
5.3 In Operation............................................................................................................... 50
6Sensor Handling Instructions................................................... 51
6.1 Electrostatic Discharge and the Sensor ................................................................ 51
6.2 Protecting Against Dust, Oil and Scratches .......................................................... 51
6.3 Cleaning the Sensor Window .................................................................................. 51
7Troubleshooting................................................................................ 52
7.1 No Image.................................................................................................................... 52
7.2 Noise on Image ......................................................................................................... 54

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7.3 Camera becomes hot ............................................................................................... 56
8 CLISBeeCtrl ......................................................................................... 57
8.1 Overview .................................................................................................................... 57
8.2 System Requirements .............................................................................................. 57
8.3 Install.......................................................................................................................... 57
8.4 Uninstall..................................................................................................................... 57
8.5 Operation ................................................................................................................... 58
8.5.1 Start Program ..................................................................................................... 58
8.5.2 Selecting interface and Timeout setting.......................................................... 59
8.5.3.Connect............................................................................................................... 63
8.5.4.Disconnect and end program ........................................................................... 63
8.5.5.Check of the contents of communication ....................................................... 63
8.5.6.Export Parameters to text file ........................................................................... 64
8.5.7.Import Parameters from text file ...................................................................... 64
8.6 Control ....................................................................................................................... 65
8.6.1 Gains and Offsets .............................................................................................. 65
8.6.2 Clock & Integration ............................................................................................ 66
8.6.3 Trigger & Video................................................................................................... 67
8.6.4 Intelligence.......................................................................................................... 68
8.6.5 Memory in camera.............................................................................................. 69
8.7 Upgrade ..................................................................................................................... 70
8.8 How to Program ........................................................................................................ 70
8.9 Attention on use........................................................................................................ 70
9Others...................................................................................................... 71
9.1 Notice ......................................................................................................................... 71
9.2 Contact for support .................................................................................................. 71
9.3 Product Support ....................................................................................................... 72
Revision History....................................................................................... 73

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1Product Outline
1.1 Features (XCM6040SAT4)
Wide dynamic range (more than 106dB)
High speed readout（160MHｚ）
High resolution（6144pixels）
On-chip AD (8or10) conversion
Easy control of gain / offset / video output (8/10bit) with a software
outside the camera.
Easy connection with a variety of frame grabber boards via Camera Link
interface
Single power source DC12V to 15 for operation
Flat-field correction – minimizes lens vignetting, non-uniform lighting and
sensor FPN and PRNU
1.2 Application
Inspection of Transparent panels and PCBs
•Wide dynamic range prevents saturation caused by direct rays and
specular reflection rays.
•High speed inspection is possible because of the cameras high data
output speed.
•Using random access reading, High speed inspection becomes
possible because only the required data is being transferred.
Inspection of high speed moving objects
Flat panel display inspection
Inspection of glass and sheet-like objects
Printed circuit board inspection
This camera utilizes an Intelligent Transportation System
Outdoor surveillance

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An example of Visual Inspection of PCBs is shown below.
Figure 1-2-1 Visual Inspection of PCBs
Applicable Work
COB, BGA and MCM printed circuit boards
Performance
1. Maximum board size: 100mm×200mm
2. Resolution: 10µm
3. Inspection time: less than 30 seconds
Unit Configuration
1. Camera: Line scan camera（6144pixels）
2. Controller: Dedicated software for PC system
3. Size: L930 x D500 x H500 (mm)
Applicable Fields
Inspection of patterns on film PCBs
Line scan camera

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1.3 Image Sensor
The camera adopts aCMOS sensor with the maximum data rate of 160MHz
to acquire high responsibility and superior quality images.
Apixel size is 7µmx7µmeach.
6040SAT4 outputs 6144pixel data through 40MHz-4Tap.
1.4 Performance Specifications
The Performance Specifications are shown below. Unless otherwise
specified, it shows the data when the camera works at a scan rate.
Table 1-4-1 Performance Specifications
Specifications
Items XCM6040SAT4
Number of Pixels 6144
Pixel Size H x V (µm) 7ｘ7
Sensor Length (mm) 43.008
Spectral Responsivity (nm) 400 -1000 (Peak : 625)
Data Rate (MHz) 160（40 x 4）
Scan Rate
(µs) / [kHz] 40.2 /[24.88]
Saturation Exposure （lx ･s）
(typically)
0.071[Minimum Gain, Pixel Correction Initial Value, Daylight
Fluorescent Light]
70(V/[lx･s])
Analog 5V Conversion Sensitivity
Responsivity（typically）
[Minimum Gain, Pixel
Correction Initial Value, Daylight
Fluorescent Light]
Visible Area (400～700nm)
40.7(V/[μJ/cm2])
Gain Adjustable Range
*Analog Amplifier +Digital
Analog Amplifier：ｘ1to ｘ11.2（21 Steps）
Digital：ｘ1to ｘ2（512 Steps）
Offset Adjustable Range
*Digital
Digital：-15 to 15DN (31Steps) 8bit
-60 to 60DN (31 Steps) 10bit
FPN (Fixed Pattern Noise) Typically 5DN (without correction, at minimum gain)
2DN (with correction, at minimum gain)

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PRNU (Photo Response
Non Uniformity)
Typically 20DN (without correction, at minimum gain)
4DN (with correction, at minimum gain)
Random Noise Typically 20DN (peak value at minimum gain)
Video output Camera Link Medium Configuration (8 or10bit / 4tap)
Control Input CC1:External Trigger Signal, CC2-4:Not in use
Data/Controller 3M : MDR26[Camera Link] x 2
Connectors Power Supply Hirose: HR10A (4Pin)
Maximum Cable Length(m) *1) 10
Lens Mount Nikon F Mount
Operating Temperature (JC)
No Condensation 0to 50
Power Supply Voltage (V) DC12 to 15 [+/-5%]
Consumption Current (mA)
(typically) 500
Size W x H x D (mm) 80 x120 x 79.7
Mass (g) (Camera only) Approx. 730
Additional Function
1Shading Correction
2Gain/Offset Control, 8or10bit Video Output
3Test Pattern Selection
4Programmable Exposure Control
5Scan Direction Switching
*1) Confirmed under the following conditions.
iCamera Link Cable :14B26-SZLB-A00-0LC by 3M (Full Configuration 10m)
ii Frame Grabber Board : Matrox : SOL 6M FC (Solios : Medium Configuration compatible),
or GRAPHIN :IPM-8531CL-M and IPM-8531CL-F
*2) DN : Digital Number (10bit : 0 -1023)
*3) This product is designed and manufactured in accordance with the following
standards.
EN 55011:1998+A1:1999+A2:2002 Group 1 Class A
EN 61000-6-2:2005
FCC Part 15 Subpart B:2006 Class A
*4) Measurements were made at room temperature.
The spectral Responsivity is shown below.
（Ta=25℃
）

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Figure 1
-
4
-
1Spectral Responsivity
20
40
60
80
100
0
400 500 600 700 800 900 1000
Wavelength (nm)
Relative Responsivity (%)

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2 Camera Setting and Optical Interface
2.1 Setting Camera
Use the M4 screw holes or the screw hole for a tripod to set the camera.
The optional mounting base (sold separately) is available.
2.2 Fixing Camera
Use the M4 screw holes (4 places at front, 8 places at side) to set the
camera.
Or use the 1/4"-20UNC screw hole for a tripod (1 place at bottom).
If using the front panel M4 mounting holes, the screw length for fixing the
camera at the front should be less than 8mm, and less than 6mm for the side.
No X-, Y-axis orientation and tilt adjustment mechanism is available. Please
prepare an adjustment mechanism as necessary.

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The dimensions for Nikon F mount cameras are shown below.
DC12-15V
CL1
CL2
DIGITAL
LINESCAN
CAMERA
CLISBee S
80 65
34.7
(79.7 )
46.5(Sensor Optical Distance)
5 10
1/4"-20UNC
60
1590
4-M4 Depth 6（Both Sides）
NIPPON ELECTRO-SENSORY DEVICES CORP.
MADE IN
JAPAN
NIPPON ELECTRO-SENSORY DEVICES CORP.
MADE IN
JAPAN
65
Unit : mm
Indicator
Camera Link
Connector(MDR26)
Power Supply Connector
(HIROSE HR10A 4P)
120
70 25
55
Nikon F Mount
1st Pixel
4-M4 Depth 6
（Front Surface）
4-M4 Depth 6
（Top,Bottom）
Figure 2-2-1 Dimensions (Nikon F Mount)

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2.3 Optical Interface
Lens mounts is Nikon F mount .
The amount and wavelengths of light required to capture useful images
depend on the intended use. Factors include the property, speed, the objects
spectral characteristics, exposure time, the light source characteristics, the
specifications of the acquisition system and so on.
The exposure amount (exposure time x light amount) is the most important
factor in getting desirable images. Please determine the exposure amount
after studying what is most important to your system.
Keep these guidelines in mind when setting up your light source:
LED light sources are relatively inexpensive, provide a uniform field and
longer life span compared to other light sources. However, they also
require a camera with excellent sensitivity.
Halogen light sources generally provide very little blue relative to infrared
light (IR).
Fiber-optic light distribution systems generally transmit very little blue
light relative to IR.
Metal halide light sources are very bright but have a shorter life span
compared to other light sources.
Generally speaking, the brighter light sources, the shorter life span.
CMOS image sensors are sensitive to infrared (IR). We recommend using
daylight color fluorescent lamps that have low IR emissions. If you use a
halogen light source, to prevent infrared from distorting the images use an IR
cutoff filter that does not transmit wavelengths.
3Hardware
3.1 Camera Connection
(1) Camera Link cables shall be used to connect the camera unit with the
frame grabber board.

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Use two cables of the same length and the same manufacturer. If you use
asymmetric Camera Link cables, connect the camera with the connector
labeled as ”Camera side”.
(2) Connect with a power supply.
Use a power cable to connect the camera with the power source for the
camera. Insert the plug end of the cable into the camera. Attach the opposite
end (loose wires) to the power unit.
Other than those above, a personal computer, a frame grabber board, a
taking lens, a lens mount, a light source and an encoder are necessary,
depending on the situation。
Figure 3-1-1 Connections between Camera and Frame Grabber Board and Power Supply
There are two connectors available for the Camera Link Medium
Configuration board. Always check the frame grabber board specifications
before making connections.
PC
Camera Link
Medium
Configuration
Frame Grabber
Board
Line Scan Camera
(XCM 6040SAT4) Camera Link Cable
(3M:14B26-SZLB-xxx-0LC)
Power Cable
Camera Power
Supply
DC +12V 15W
CL1
CL2
CL1
CL2

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3.2 Input / Output Connectors and Indicator
The layout of input /output connecters and an indicator are as follows.
DC12-15V
CL1
CL2
Indicator
Power Supply Connector
(HIROSE HR10A 4P)
Camera Link
Connector (MDR26)
DIGITAL
LINESCAN
CAMERA
CLISBee S
Figure 3-2-1 Input/Output Connectors and Indicator

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3.3 Connectors･Pin Assignments･Cables
This camera adopts Medium Configuration of Camera Link interface
standards. The figure shown below shows the interface for the camera and a
typical implementation for the frame grabber interface.
Figure 3-3-1 Camera / Frame Grabber Interface
28 28
Frame Grabber Board
Camera
26-pin MDR Connector CL1
ＣＣ１（control input）
Cable
ＳｅｒＴＣ
ＳｅｒＴＦＧ
CK60MHz(8060SA)
Ｃhannel Ｌink Ｂus
ＬＶＡＬ，ＦＶＡＬ
ＤＶＡＬ，ＳＰ
ＰｏｒｔＡ～Ｃ
ＣＣ２
ＣＣ３
ＣＣ４
X1±
X0±
X2±
X3±
XClk±
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
26-pin MDR Connector
X1±
X0±
X2±
X3±
XClk±
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
LVDS_DRIVER(NS)
DS90CR285MTD
equivalent
LVDS_DRIVER/
RECEIVER(NS)
DS90LV019TM
equivalent
LVDS_RECEIVER(NS)
DS90LV048AT
equivalent
LVDS_RECEIVER(NS)
DS90CR286MTD
recommended
LVDS_DRIVER/
RECEIVER(NS)
DS90LV019TM
recommended
LVDS_DRIVER(NS)
DS90LV047AT
recommended
28 28
26-pin MDR Connector CL2
Cable
Ｃhannel Ｌink Ｂus
ＬＶＡＬ，ＦＶＡＬ
ＤＶＡＬ，ＳＰ
ＰｏｒｔＤ～Ｆ
Y1±
Y0±
Y2±
Y3±
YClk±
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
terminated
100Ω
terminated
26-pin MDR Connector
Y1±
Y0±
Y2±
Y3±
YClk±
LVDS_DRIVER(NS)
DS90CR285MTD
equivalent
LVDS_RECEIVER(NS)
DS90CR286MTD
recommended
CK40MHz(8040SA_6040SA)
CK40MHz(8040SA_6040SA)
CK60MHz(8060SA)

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Set the LVDS, Channel Link receiver side to 100 ohm termination.
With the driver side of LVDS, even if not used, do not make it open but set
the logic to H or L.
Figure 3-3-2 Circuit of LVDS
The camera has 26-pin MDR connectors for control signals of Camera Link,
data signals and serial communications. The camera also has a 4-pin
HIROSE connector for power supply.
Figure 3-3-3 Camera Link Connector
Half pitch (miniature half ribbon) shape
Locking screw (UNC #4-40) type
+
-
100Ω
+
-
Driver Receiver
H or L
1
14
2
15
3
16
11
24
12
25
13
26