NED XCM16K80SAT8 User manual

User’s Manual
Line Scan Camera
Type：XCM16K80SAT8
（for 4Tap Medium Config.）
NIPPON ELECTRO-SENSORY DEVICES CORPORATION

NED
XCM16K80SAT8 UME-0023-02
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For Customers in U.S.A.
This equipment has been tested and found to comply with the limits for a
Class A digital device, in accordance with Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference
to radio communications. Operation of this equipment in a residential area is
likely to cause harmful interference, in which case the user will be required to
correct the interference at his or her own expense.
For Customers in the EU
This equipment has been tested and found to comply with the essential
requirements of the EMC Directive 2004/108/EC, based on the following
specifications applied:
EU Harmonised Standards
EN55022:2010 ClassA
EN61000-6-2:2005
Warning
This is a class A product. In a domestic environment this product may cause
radio interference in which case the user may be required to take adequate
measures.
Directive on Waste Electrical and Electronic Equipment (WEEE)
Please return all End of Life NED products to the distributor from whom the
product was purchased for adequate recycling and / or disposal. All costs of
returning the Product to NED are borne by the shipper.

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Introduction
Thank you for purchasing NED’s Line Scan Camera. We look forward to
your continued custom in the future.
For safety use
For your protection, please read these safety instructions completely before
operating the product and keep this manual for future reference.
The following symbols appear next to important information regarding safe
product handling.
Warning
If the product is not handled properly, this may result in
serious injury or possible death.
Caution
If the product is not handled properly, this may result in
physical injury or cause property damage.
Safety precaution
Warning
Never disassemble or modify this product, unless otherwise specified to do
so in this manual.
When hands are wet, avoid handling this product and do not touch any of the
connection cable pins or other metallic components.
Do not operate this product in an environment that is exposed to rain or other
severe external elements, hazardous gases or chemicals.
If the product is not to be used for an extended period of time, as a safety
precaution, always unplug the connection cable from the camera unit.
If the product installation or inspection must be executed in an overhead
location, please take the necessary measures to prevent the camera unit
and its components from accidentally falling to the ground.
If smoke, an abnormal odor or strange noise is emitted from the camera unit,
first turn OFF power, then unplug the cable from the camera unit.
This product is not intended for use in a system configuration built for critical
applications.

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Instructions before use
Only operate this product within the recommended environmental
temperature range.
Use only the specified power source and voltage rating.
Do not drop this product. Avoid exposure to strong impact and vibrations.
Install the camera unit in a well-ventilated environment, in order to prevent
the camera from overheating.
If the camera must be installed in an environment containing dust or other
particles, take required measures to protect the camera unit from dust
adhesion.
Do not unplug the cable while power is being supplied to the camera unit. To
prevent product damage, always shut down the power supply before
unplugging the power cable.
When the surface of the camera window becomes dirty due to dust or grime,
black smudges appear in the displayed image. Use an air blower to remove
the dust particles. Dip a cotton swab into ethanol alcohol and clean the
camera window. Be careful not to scratch the glass.
Use of non-infrared lighting such as a daylight fluorescent lamp is
recommended. If halogen lighting is employed, always install an infrared
filter into your system configuration.
Please note that exposure to long wavelength light outside of the sensors
visible optical range can affect the image.
Sensitivity may fluctuate depending on the spectral response level of the
light source. In cases like this, changing the light source to one with a
different spectral response level may reduce this problem.
For stabilized image capturing, turn ON the power supply and execute aging
for ten to twenty minutes before actually using the camera unit.
Do not share the power supply with motor units or other devices that
generate noise interference.
Do not disconnect the camera while rewriting the embedded memory.
When you change the exposure mode that is set at the NED factory, input
control signal (CC1) from the capture board.

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Exclusion Clause
The manufacturer assumes no responsibility for damages resulting from
natural disasters, earthquakes, or acts executed by a third party. Warranty
excludes any accidents resulting from improper handling or misuse of this
product, whether intentional or not, and any camera operations conducted
under abnormal conditions.
The manufacturer assumes no responsibility for any incidental damages
(loss of corporate profits, interruption of business, etc.) resulting form use or
non-use of this product.
The manufacturer assumes no responsibility for damages resulting from
failure to follow the instructions and procedures indicated in this User’s
Manual.
The manufacturer assumes no responsibility for any damages resulting from
malfunctions caused by combined use of this product with other peripheral
equipment.
The manufacturer assumes no responsibility for damages resulting from
malfunctions caused by non-authorized repair or modifications made to this
product.

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Table of Contents
1 Product Outline ................................................................................... 9
1.1 Features....................................................................................................................... 9
1.2 Applications ................................................................................................................ 9
1.3 Image Sensor ............................................................................................................ 10
1.4 Performance Specifications .................................................................................... 10
2 Camera Setting and Optical Interface..................................12
2.1 Setting Camera ......................................................................................................... 12
2.2 Fixing Camera........................................................................................................... 12
2.3 Optical Interface........................................................................................................ 14
3 Hardware................................................................................................ 15
3.1 Camera Connection.................................................................................................. 15
3.2 Input / Output Connectors and Indicator............................................................... 16
3.3 Connectors･Pin Assignments･Cables................................................................... 17
3.4 Power Supply............................................................................................................ 20
4 Camera Control.................................................................................. 21
4.1 Flow of Camera Control........................................................................................... 21
4.1.1 Command Overview........................................................................................... 21
4.1.2 Command Format (PC to Camera Transmission)........................................... 21
4.1.3 Reply Format (Camera to PC Transmission) .................................................. 22
4.1.4 Camera Control Commands ............................................................................. 23
4.1.5 Memory Setup Values (Factory Settings)........................................................ 24
4.2 Details on Commands.............................................................................................. 24
4.2.1 Setting Analog Gain........................................................................................... 24
4.2.2 Setting Digital Gain............................................................................................ 25
4.2.3 Setting Digital Offset.......................................................................................... 25
4.2.4 Setting Exposure Mode..................................................................................... 25
4.2.5 Setting Exposure Time...................................................................................... 26
4.2.6 Memory Initializing (Initializing Camera Settings).......................................... 26
4.2.7 Memory Load...................................................................................................... 27
4.2.8 Memory Save...................................................................................................... 27
4.2.9 Generating Test Pattern..................................................................................... 27
4.2.10 Saving Pixel Correction Data.......................................................................... 28
4.2.11 Setting Pixel Correction .................................................................................. 28
4.2.12 Setting Exposure Time - Readout Time......................................................... 28

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4.2.13 Returning the Current Camera Settings........................................................ 29
4.2.14 Setting Pixel Readout Direction..................................................................... 29
4.3 Digital Processing flow in FPGA............................................................................. 30
4.4 Startup........................................................................................................................ 30
4.5 Saving and Loading Camera Settings.................................................................... 31
4.6 Serial Communication Settings .............................................................................. 32
4.7 Video Output Format................................................................................................ 32
4.8 Exposure Mode and Timing Chart.......................................................................... 34
4.8.1 Free Run Exposure Mode.................................................................................. 34
4.8.2 External Trigger Exposure Mode (Trigger Edge)............................................ 35
4.8.3 External Trigger Exposure Mode (Trigger Level) ........................................... 36
4.9 Setting Offset ............................................................................................................ 37
4.10 Setting Gain............................................................................................................. 38
4.11 Pixel Correction ...................................................................................................... 40
4.11.1 Command Settings........................................................................................... 41
4.11.2 How to correct.................................................................................................. 41
4.12 Test Pattern ............................................................................................................. 42
5 Confirming Camera Settings..................................................... 43
5.1 Before Power-on....................................................................................................... 43
5.2 After Power-on .......................................................................................................... 44
5.3 During Operation ...................................................................................................... 46
6 Sensor Handling Instructions................................................... 47
6.1 Electrostatic Discharge and the Sensor ................................................................ 47
6.2 Protecting Against Dust, Oil and Scratches.......................................................... 47
6.3 Cleaning the Sensor Window.................................................................................. 47
7 Troubleshooting................................................................................ 48
7.1 No Image.................................................................................................................... 48
7.2 Noise on Image ......................................................................................................... 50
7.3 Camera becomes hot ............................................................................................... 52
8 CLISBeeCtrl ......................................................................................... 53
8.1 Overview.................................................................................................................... 53
8.2 System Requirements.............................................................................................. 53
8.3 Install.......................................................................................................................... 53
8.4 Uninstall..................................................................................................................... 53
8.5 Operation................................................................................................................... 54

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8.5.1 Start Program ..................................................................................................... 54
8.5.2 Selecting interface and Timeout setting.......................................................... 55
8.5.3.Connect............................................................................................................... 59
8.5.4.Disconnect and end program........................................................................... 59
8.5.5.Check of the contents of communication....................................................... 59
8.5.6.Export Parameters to text file........................................................................... 60
8.5.7.Import Parameters from text file ...................................................................... 60
8.6 Control....................................................................................................................... 61
8.6.1 Gains and Offsets .............................................................................................. 61
8.6.2 Clock & Integration............................................................................................ 62
8.6.3 Trigger & Video................................................................................................... 63
8.6.4 Intelligence.......................................................................................................... 64
8.6.5 Memory in camera.............................................................................................. 65
8.7 Upgrade ..................................................................................................................... 66
8.8 How to Program........................................................................................................ 66
8.9 Other Points of Note................................................................................................. 66
9 Others......................................................................................................67
9.1 Notice......................................................................................................................... 67
9.2 Contact for support .................................................................................................. 67
9.3 Product Support ....................................................................................................... 68
Revision History....................................................................................... 69

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1 Product Outline
1.1 Features
High speed readout（320MHz）
High resolution（16384 pixels）
On-chip AD (8bit) conversion
Easy control of gain / offset / video output with external software.
Easy connection with a variety of frame grabber boards via Camera Link
interface
Single power source DC12V to 15V for operation
Flat-field correction - minimizes lens vignetting, non-uniform lighting and
sensor FPN and PRNU
1.2 Applications
Inspection of Transparent panels and PCBs
Inspection of high speed moving objects
Flat panel display inspection
Inspection of glass and sheet-like objects
This camera utilizes an Intelligent Transportation System
Outdoor surveillance
Wide dynamic range prevents saturation caused by direct rays and
specular reflection rays.

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An example of Visual Inspection of PCBs is shown below.
Figure 1-2-1 Visual Inspection of PCBs
Applicable Work
COB, BGA and MCM printed circuit boards
Unit Configuration
1. Camera: Line scan camera
2. Controller: Dedicated software for PC system
Applicable Fields
Inspection of patterns on film PCBs
1.3 Image Sensor
The camera uses a CMOS sensor with a maximum data rate of 320MHz to
acquire high responsivity and superior quality images.
The pixel size is 3.5μmx3.5μm. It output 16384 pixel data through 80MHz-4Tap.
1.4 Performance Specifications
The Performance Specifications are shown below. Unless otherwise
specified, the data shown is when the camera is operating at the maximum
scan rate.
Table 1-4-1 Performance Specifications
Items
Specifications

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XCM16K80SAT8
Number of Pixels
16384
Pixel Size H x V (μm)
3.5ｘ3.5
Sensor Length (mm)
57.344
Data Rate (MHz)
320 (80×4)
Maximum Scan Rate
(μs) / [kHz]
53.225 / [18.79]
Responsivity (V/[lx･s])
（typically）[Minimum Gain,
Pixel Correction Initial Value]
45.2
Analog 5V Conversion Sensitivity
Daylight Fluorescent Light
Gain Adjustable Range
*Analog Amplifier +Digital
Analog Amplifier：x 1 ～x 17.8（16 Steps）
Digital：x 1 ～x 2（512 Steps）
Offset Adjustable Range
*Digital
Digital：-127～127 DN (1DN / Steps) 8 bit
FPN (Fixed Pattern Noise)
Typically 5％(without correction, at minimum gain)
2％(with correction, at minimum gain)
PRNU (Photo Response Non
Uniformity)
Typically 8% (without correction, at minimum gain)
4% (with correction, at minimum gain)
Random Noise
Typically 17DN (peak value at minimum gain)
Video output
Camera Link Full Configuration (8 bit / 8tap)
Control Input
CC1:External Trigger Signal, CC2-4:Not in use
Connectors
Data/Controller
3M : MDR26[Camera Link] x 2
Power Supply
Hirose: HR10A (6Pin)
Lens Mount
M72 x 0.75 Screw
Operating Temperature (˚C)
No Condensation
0 to 50
Power Supply Voltage (V)
DC12 to 15 [+/-5%]
Consumption Current (mA)
(typically)
600
Size W x H x D (mm)
80ｘ130ｘ67.2
Mass (g) (Camera only)
Approx. 680
Additional Functions
1 Shading Correction
2 Gain/Offset Control
3 Test Pattern Selection
4 Programmable Exposure Control
5 Scan Direction Switching
*1) DN : Digital Number (8bit : 0 -255)
*2) Measurements were made at room temperature.

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2 Camera Setting and Optical Interface
2.1 Setting Camera
Use the M4 screw holes or the screw hole for a tripod to set the camera.
An optional mounting base (sold separately) is available.
2.2 Fixing Camera
Use the M4 screw holes (4 places at the front, 8 places at the side) to fix the
camera.
Or use the 1/4"-20UNC screw hole for a tripod (1 place at the side).
If using the front panel M4 mounting holes, the screw length for fixing the
camera should be less than 8mm at the front, and less than 6mm at the side.
No X-, Y-axis orientation and tilt adjustment mechanism is available. Please
provide an adjustment mechanism yourself as necessary.

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The dimensions for 72 x 0.75 screw mount cameras are shown below.
NIPPONELECTRO-SENSORYDEVICES
CORP.
MADE IN
JAPAN
NIPPONELECTRO-SENSORYDEVICES
CORP.
MADE IN
JAPAN
4-M4 Depth 6
1/4"-20UNC
5
130
5
80
65
70
75
90 30
5
DC12-15V
CL2
CLISBee-S
Unit : mm
Indicator Power Supply Connector
(HIROSE HR10A 6P)
Camera Link Connector
(MDR26)
72x0.75 Screw Mount
CL1
DIGITAL
LINESCAN
CAMERA
1st Pixel
4-M4 Depth 8 M72 x 0.75 Depth10
31.8
Sensor
Optical
Distance
Figure 2-2-1 Dimensions（72x0.75 Screw Mount）

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2.3 Optical Interface
For XCM16KSAT8, M72×0.75 screw mount is used.
The amount and wavelengths of light required to capture useful images
depend on the intended use. Factors include the property, speed, the object’s
spectral characteristics, exposure time, the light source characteristics, the
specifications of the acquisition system and so on.
The exposure amount (exposure time x light amount) is the most important
factor in getting desirable images. Please determine the exposure amount
after studying what is most important to your system.
Keep these guidelines in mind when setting up your light source:
LED light sources are relatively inexpensive, provide a uniform field and
longer life span compared to other light sources. However, they also
require a camera with excellent sensitivity.
Halogen light sources generally provide very little blue relative to infrared
light (IR).
Fiber-optic light distribution systems generally transmit very little blue
light relative to IR.
Metal halide light sources are very bright but have a shorter life span
compared to other light sources.
Generally speaking, the brighter light sources, the shorter life span.
CMOS image sensors are sensitive to infrared (IR). We recommend using
daylight color fluorescent lamps that have low IR emissions. If you use a
halogen light source, to prevent infrared from distorting the images use an IR
cutoff filter that does not transmit IR wavelengths.

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3 Hardware
3.1 Camera Connection
(1) Camera Link cables shall be used to connect the camera unit with the
frame grabber board.
Use two cables of the same length and the same manufacturer. If you use
asymmetric Camera Link cables, connect the camera with the connector
labeled as ”Camera side”.
(2) Connect with a power supply.
Use a power cable to connect the camera with the power source for the
camera. Insert the plug end of the cable into the camera. Attach the
opposite end (loose wires) to the power unit.
Other than the above, a personal computer, a frame grabber board, a
photographic lens, a photographic lens mount, a light source and an encoder
are necessary, depending on the situation。
Figure 3-1-1 Connections between Camera and Frame Grabber Board and Power Supply
There are two connectors available for the Camera Link Medium
Configuration board. Always check the frame grabber board specifications
before making connections.
PC
Camera Link
Full Configuration
Frame Grabber
Board
Line Scan Camera
(XCM16K80SAT8) Camera Link Cable
(3M:14B26-SZLB-xxx-0LC)
Power Cable
Camera Power
Supply
DC +12V 15W
CL1
CL2
CL1
CL2

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<Note: Choosing the appropriate Camera Link cable length >
According to the Camera Link Specification, the maximum cable length is 10m.
But the maximum cable length to be able to transfer data depends on the type of
cable performance and clock speed. The actual maximum transmission distance
becomes less than 10m at faster clock speeds, though the transmission distance
of 10m is feasible at slower clock speeds.
The following table shows values being calculated in accordance with the
Camera Link Specification 2007.Version1.2., using a typical cable
(14B26-SZLB-xxx-0LC from 3M) and frame grabber board (Solios from Matrox).
Please choose the appropriate Camera Link cable type and length for your
application. We recommend you perform a connection test in advance.
Table 3-1-1 calculated value of maximum cable length
Solios model
clock speed（MHz）
maximum cable length （ｍ）
SOL 6M CL E*
(20～66MHz)
40
9.8
66
8.0
SOL 6M FC E*
(20～85MHz)
75
7.6
85
5.8
3.2 Input / Output Connectors and Indicator
The layout of input /output connecters and the indicator lamp are as follows.
Figure 3-2-1 Input/Output Connectors and Indicator

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3.3 Connectors･Pin Assignments･Cables
This camera uses the Medium Configuration of Camera Link interface
standards. The figure shown below shows the interface for the camera and a
typical implementation for the frame grabber interface.
28 28
Frame Grabber BpardCamera
26-pin ＭＤＲ Connector ＣＬ１
ＣＣ１（control input）
Cable
ＳｅｒＴＣ
ＳｅｒＴＦＧ
ＣＫ80ＭＨｚ
Ｃhanel Ｌink Ｂus
ＬＶＡＬ，ＦＶＡＬ
ＤＶＡＬ，ＳＰ
ＰｏｒｔＡ～Ｃ
ＣＣ２
ＣＣ３
ＣＣ４
X1±
X0±
X2±
X3±
XClk±
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
26-pin ＭＤＲ Connector
X1±
X0±
X2±
X3±
XClk±
SerTFG±
SerTC±
CC1±
CC2±
CC3±
CC4±
LVDS_DRIVER(NS)
DS90CR285MTD
equivalent
LVDS_DRIVER/
RECIVER(NS)
DS90LV019TM
equivalent
LVDS_RECIVER(NS)
DS90LV048AT
equivalent
LVDS_RECIVER(NS)
DS90CR286MTD
recommended
LVDS_DRIVER/
RECIVER(NS)
DS90LV019TM
recommended
LVDS_DRIVER(NS)
DS90LV047AT
recommended
28 28
26-pin ＭＤＲ Connector ＣＬ２
Cable
ＣＫ80ＭＨｚ
Ｃhanel Ｌink Ｂus
ＬＶＡＬ，ＦＶＡＬ
ＤＶＡＬ，ＳＰ
ＰｏｒｔＤ～Ｆ
Y1±
Y0±
Y2±
Y3±
YClk±
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
100Ω
terminated
26-pin ＭＤＲ Connector
Y1±
Y0±
Y2±
Y3±
YClk±
LVDS_DRIVER(NS)
DS90CR285MTD
equivalent
LVDS_RECIVER(NS)
DS90CR286MTDreco
mmended
28
ＣＫ80ＭＨｚ
Ｃhanel Ｌink Ｂus
ＬＶＡＬ，ＦＶＡＬ
ＤＶＡＬ，ＳＰ
ＰｏｒｔG,H
Z1±
Z0±
Z2±
Z3±
ZClk±
LVDS_DRIVER(NS)
DS90CR285MTD
equivalent
28
100Ω
100Ω
100Ω
100Ω
100Ω
Z1±
Z0±
Z2±
Z3±
ZClk±
LVDS_RECIVER(NS)
DS90CR286MTD
recommended
Figure 3-3-1 Camera / Frame Grabber Interface

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Set the LVDS, Channel Link receiver side to 100-ohm termination.
With the driver side of LVDS, even if not used, do not make it open but set
the logic to H or L.
Figure 3-3-2 Circuit of LVDS
The camera has 26-pin MDR connectors for control signals of Camera Link,
data signals and serial communications. The camera also has a 4-pin
HIROSE connector for power supply.
Figure 3-3-3 Camera Link Connector
Half pitch (miniature half ribbon) shape
Locking screw (UNC #4-40) type
+
-
100Ω
+
-
Driver Receiver
H or L
1
14
2
15
3
16
11
24
12
25
13
26

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Table 3-3-1 Camera Link Connector (26-pin MDR Connector) pin assignments
CL1(Base Configuration) CL2(Full Configuration)
No
NAME
No
NAME
I/O
1
Inner Shield
14
Inner Shield
2
X0-
15
X0+
Out
3
X1-
16
X1+
Out
4
X2-
17
X2+
Out
5
Xclk-
18
Xclk+
Out
6
X3-
19
X3+
Out
7
SerTC+
20
SerTC-
In
8
SerTFG-
21
SerTFG+
Out
9
CC1-
22
CC1+
In
10
CC2+
23
CC2-
In
11
CC3-
24
CC3+
In
12
CC4+
25
CC4-
In
13
Inner Shield
26
Inner Shield
Explanation of Signals
Inner Shield : Shield cable (GND)
X0+,X0-…X3+,X3- : Data output (Channel Link)
Xclk+,Xclk- : Clock output for above data output synchronization (Channel Link)
Y0+,Y0-…Y3+,Y3- : Data output (Channel Link)
Yclk+,Yclk- : Clock output for above data output synchronization (Channel Link)
Z0+,Z0-･･･Z3+,Z3-：Data output (Channel Link)
Zclk+,Zclk-：Clock output for above data output synchronization (Channel Link)
SerTC+, SerTC- : Serial data input (LVDS)
SerTFG+, SerTFG- : Serial data output (LVDS)
CC1+,CC1- : External synchronous signal input (LVDS)
CC2+,CC2- : Not in use (LVDS)
CC3+,CC3- : Not in use (LVDS)
CC4+,CC4- : Not in use (LVDS)
Camera Link compatible cable
14B26 - SZLB - xxx - 0LC by 3M (or equivalent)
To avoid uncoupling of cable connectors during power on, make sure to clamp
them with locking screws.
Do not unplug the cable while power is being supplied to the camera.
No
NAME
No
NAME
I/O
1
Inner Shield
14
Inner Shield
2
Y0-
15
Y0+
Out
3
Y1-
16
Y1+
Out
4
Y2-
17
Y2+
Out
5
Yclk-
18
Yclk+
Out
6
Y3-
19
Y3+
Out
7
100Ωterminated
20
100Ωterminated
8
Z0-
21
Z0+
Out
9
Z1-
22
Z1+
Out
10
Z2-
23
Z2+
Out
11
Zclk-
24
Zclk+
Out
12
Z3-
25
Z3+
Out
13
Inner Shield
26
Inner Shield

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The pin assignment of the power supply connector is shown below.
1
2
34
5
6
Figure 3-3-4 Power Supply Connector (HIROSE : HR10G -7R- 6PB)
Round shape push-pull lock type
Table 3-3-2 Pin Assignment of Power Supply Connector
No
NAME
1
12 -15V
2
12 -15V
3
12 -15V
4
GND
5
GND
6
GND
3.4 Power Supply
The camera requires a single power supply (DC+12 to +15V).
When selecting a power source, choose one with the capacity to allow
for inrush current. (15W or more recommended)
Insert the cable plug securely until it locks into position. This is to
prevent the connector from coming loose during power transmission.
Compatible Cable (Compatible plug):DHPSH -10 (HIROSE : HR10A -7P - 6S)
Power supply voltage: DC+12 -15V (+/-5%)
Consumption Current (rated): DC+12V : 800mA
The indicator (LED green) blinks when supplying power, and it will change
into lighting in about 20 seconds.
If the lamp fails to illuminate even after power is supplied, turn OFF power
immediately. Inspect wiring. Check the voltage and capacity of the supplied
power source.