New Holland D180C User manual

© 2015 CNH Industrial America LLC. All Rights Reserved.
SERVICE MANUAL
D180C
Tier 2
Crawler Dozer
PIN NDDC18000 and above; PIN NEDC18000 and above; PIN NFDC18000 and above
Part number 47907879
2nd edition English
October 2015
Replaces part number 47645622
SERVICE
MANUAL
D180C
Tier 2
Crawler Dozer
PIN NDDC18000 and above;
PIN NEDC18000 and above;
PIN NFDC18000 and above
1/2
Part number 47907879

SERVICEMANUAL
D180CBulldozer(BD)Blade,ExtraLongTrack(XLT)-Non-regulated
[NDDC18000-],D180CBulldozer(BD)Blade,ExtraLongTrack(XLT)-
Non-regulated[NEDC18000-],D180CBulldozer(BD)Blade,ExtraLong
Track(XLT)-Non-regulated[NFDC18000-],D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated[NDDC18000-],D180CBulldozer(BD)
Blade,LongTrack(LT)-Non-regulated[NEDC18000-],D180CBulldozer
(BD)Blade,LongTrack(LT)-Non-regulated[NFDC18000-],D180CBulldozer
(BD)Blade,LowGroundPressure(LGP)-Non-regulated[NDDC18000-],
D180CBulldozer(BD)Blade,LowGroundPressure(LGP)-Non-regulated
[NEDC18000-],D180CBulldozer(BD)Blade,LowGroundPressure(LGP)-
Non-regulated[NFDC18000-],D180CPowerAngleTilt(PAT)Blade,Extra
LongTrack(XLT)-Non-regulated[NDDC18000-],D180CPowerAngle
Tilt(PAT)Blade,ExtraLongTrack(XLT)-Non-regulated[NEDC18000-],
D180CPowerAngleTilt(PAT)Blade,ExtraLongTrack(XLT)-Non-regulated
[NFDC18000-],D180CPowerAngleTilt(PAT)Blade,LongTrack(LT)-
Non-regulated[NDDC18000-],D180CPowerAngleTilt(PAT)Blade,Long
Track(LT)-Non-regulated[NEDC18000-],D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-Non-regulated[NFDC18000-],D180CPowerAngle
Tilt(PAT)Blade,LowGroundPressure(LGP)-Non-regulated[NDDC18000
-],D180CPowerAngleTilt(PAT)Blade,LowGroundPressure(LGP)-
Non-regulated[NEDC18000-],D180CPowerAngleTilt(PAT)Blade,Low
GroundPressure(LGP)-Non-regulated[NFDC18000-]
4790787920/10/2015
EN
Find manuals at https://best-manuals.com

LinkProduct/Engine
ProductMarketProductEngine
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NDDC18000-
]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NDDC18000-
]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NDDC18000-
]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NDDC18000-
]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NEDC18000-
]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NEDC18000-
]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NEDC18000-
]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NEDC18000-
]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NFDC18000-
]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NFDC18000-
]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NFDC18000-
]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LongTrack(LT)-
Non-regulated[NFDC18000-
]
MiddleEastAfricaF4HFA613N*E002
4790787920/10/2015
Find manuals at https://best-manuals.com

ProductMarketProductEngine
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NDDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NDDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NDDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NDDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NEDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NEDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NEDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NEDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NFDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NFDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NFDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LongTrack(LT)-Non-regulated
[NFDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NDDC18000-]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NDDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NDDC18000-]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NDDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NEDC18000-]
AustraliaNewZealandF4HFA613N*E002
4790787920/10/2015
Find manuals at https://best-manuals.com

ProductMarketProductEngine
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NEDC18000-]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NEDC18000-]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NEDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NFDC18000-]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NFDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NFDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,ExtraLongTrack(XLT)-
Non-regulated[NFDC18000-]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NDDC18000-]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NDDC18000-]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NDDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NDDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NEDC18000-]
LatinAmericaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NEDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NEDC18000-]
AsiaPacicF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NEDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NFDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NFDC18000-]
AsiaPacicF4HFA613N*E002
4790787920/10/2015
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ProductMarketProductEngine
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NFDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CPowerAngleTilt(PAT)
Blade,LowGroundPressure(LGP)
-Non-regulated[NFDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NDDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NDDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NDDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NDDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NEDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NEDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NEDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NEDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NFDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NFDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NFDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,Extra
LongTrack(XLT)-Non-regulated
[NFDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NDDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NDDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NDDC18000-]
LatinAmericaF4HFA613N*E002
4790787920/10/2015
Find manuals at https://best-manuals.com

ProductMarketProductEngine
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NDDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NEDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NEDC18000-]
AustraliaNewZealandF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NEDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NEDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NFDC18000-]
AsiaPacicF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NFDC18000-]
MiddleEastAfricaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NFDC18000-]
LatinAmericaF4HFA613N*E002
D180CBulldozer(BD)Blade,
LowGroundPressure(LGP)-
Non-regulated[NFDC18000-]
AustraliaNewZealandF4HFA613N*E002
4790787920/10/2015
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Contents
INTRODUCTION
Engine.......................................................................................10
[10.001]Engineandcrankcase.............................................................10.1
[10.216]Fueltanks..........................................................................10.2
[10.206]Fuellters..........................................................................10.3
[10.202]Aircleanersandlines..............................................................10.4
[10.250]Turbochargerandlines.............................................................10.5
[10.254]Intakeandexhaustmanifoldsandmufer.........................................10.6
[10.400]Enginecoolingsystem.............................................................10.7
[10.414]Fananddrive......................................................................10.8
[10.310]Aftercooler..........................................................................10.9
[10.304]Enginelubricationsystem........................................................10.10
Hydrostaticdrive.........................................................................29
[29.218]Pumpandmotorcomponents......................................................29.1
Brakesandcontrols....................................................................33
[33.110]Parkingbrakeorparkinglock......................................................33.1
[33.202]Hydraulicservicebrakes...........................................................33.2
Hydraulicsystems.......................................................................35
[35.300]Reservoir,cooler,andlters........................................................35.1
[35.104]Fixeddisplacementpump..........................................................35.2
[35.106]Variabledisplacementpump.......................................................35.3
[35.105]Chargepump.......................................................................35.4
[35.359]Maincontrolvalve..................................................................35.5
[35.741]Dozerbladecylinders..............................................................35.6
[35.525]Auxiliaryhydraulicvalvesandlines................................................35.7
[35.752]Hydraulicfandrivecoolingsystem.................................................35.8
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[35.000]Hydraulicsystems..................................................................35.9
Framesandballasting.................................................................39
[39.100]Frame..............................................................................39.1
Tracksandtracksuspension........................................................48
[48.130]Trackframeanddrivingwheels....................................................48.1
[48.100]Tracks..............................................................................48.2
[48.134]Tracktensionunits.................................................................48.3
[48.138]Trackrollers........................................................................48.4
[48.140]Dropboxandnaldrive............................................................48.5
Cabclimatecontrol.....................................................................50
[50.100]Heating.............................................................................50.1
[50.104]Ventilation..........................................................................50.2
[50.200]Airconditioning.....................................................................50.3
Electricalsystems.......................................................................55
[55.000]Electricalsystem...................................................................55.1
[55.011]Fueltanksystem...................................................................55.2
[55.015]Enginecontrolsystem..............................................................55.3
[55.030]Servicebrakeelectricalsystem....................................................55.4
[55.050]Heating,Ventilation,andAir-Conditioning(HVAC)controlsystem.................55.5
[55.100]Harnessesandconnectors.........................................................55.6
[55.201]Enginestartingsystem.............................................................55.7
[55.202]Coldstartaid.......................................................................55.8
[55.301]Alternator...........................................................................55.9
[55.302]Battery............................................................................55.10
[55.408]Warningindicators,alarms,andinstruments....................................55.11
[55.512]Cabcontrols......................................................................55.12
[55.518]Wiperandwashersystem........................................................55.13
[55.DTC]FAULTCODES..................................................................55.14
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Dozerbladeandarm...................................................................86
[86.110]Dozerblade........................................................................86.1
[86.124]Dozerpushbeamsandstruts......................................................86.2
Tools.........................................................................................89
[89.128]Ripperassembly...................................................................89.1
Platform,cab,bodywork,anddecals.............................................90
[90.150]Cab.................................................................................90.1
[90.114]Operatorprotections...............................................................90.2
[90.124]Pneumatically-adjustedoperatorseat..............................................90.3
[90.100]Enginehoodandpanels...........................................................90.4
4790787920/10/2015
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4790787920/10/2015

INTRODUCTION
4790787920/10/2015
1

Contents
INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing(*)................................3
Safetyrules(*)..................................................................................4
Safetyrules-Personalsafety(*)...............................................................5
Safetyrules-Ecologyandtheenvironment(*)...............................................12
Safetyrules-Donotoperatetag(*)..........................................................13
Basicinstructions-Shopandassembly(*)...................................................14
Torque-Minimumtighteningtorquesfornormalassembly(*)...............................16
Torque-Standardtorquedataforhydraulics(*)..............................................19
Torque-Specialtorques(*)...................................................................21
Enginecoolingsystem-Basicinstructions(*)................................................23
Maintenancechart(*).........................................................................25
Basicinstructions-Movingadisabledmachine(*)...........................................26
Hydrauliccontamination(*)...................................................................35
Conversionfactors(*).........................................................................36
Consumables-Loctite®productchart(*)....................................................38
Enginelubricationsystem-Consumables(*)................................................44
Capacities(*).................................................................................45
Productidentication(*)......................................................................48
Productidentication-Machineorientation(*)...............................................50
(*)Seecontentforspecicmodels
4790787920/10/2015
2

INTRODUCTION
Foreword-Importantnoticeregardingequipmentservicing
D180CANZ---APAC---LA---MEA
Allrepairandmaintenanceworklistedinthismanualmustbecarriedoutonlybyqualieddealershippersonnel,
strictlycomplyingwiththeinstructionsgiven,andusing,wheneverpossible,thespecialtools.
Anyonewhoperformsrepairandmaintenanceoperationswithoutcomplyingwiththeproceduresprovidedherein
shallberesponsibleforanysubsequentdamages.
Themanufacturerandalltheorganizationsofitsdistributionchain,including-withoutlimitation-national,regional,or
localdealers,rejectanyresponsibilityfordamagescausedbypartsand/orcomponentsnotapprovedbythemanu-
facturer,includingthoseusedfortheservicingorrepairoftheproductmanufacturedormarketedbythemanufacturer.
Inanycase,nowarrantyisgivenorattributedontheproductmanufacturedormarketedbythemanufacturerincase
ofdamagescausedbypartsand/orcomponentsnotapprovedbythemanufacturer.
Themanufacturerreservestherighttomakeimprovementsindesignandchangesinspecicationsatanytimewithout
noticeandwithoutincurringanyobligationtoinstallthemonunitspreviouslysold.Specications,descriptions,and
illustrativematerialhereinareasaccurateasknownattimeofpublicationbutaresubjecttochangewithoutnotice.
Incaseofquestions,refertoyourNEWHOLLANDCONSTRUCTIONSalesandServiceNetworks.
4790787920/10/2015
3

INTRODUCTION
Safetyrules
D180CANZ---APAC---LA---MEA
Personalsafety
Thisisthesafetyalertsymbol.Itisusedtoalertyoutopotentialpersonalinjuryhazards.Obeyall
safetymessagesthatfollowthissymboltoavoidpossibledeathorinjury.
ThroughoutthismanualyouwillndthesignalwordsDANGER,WARNING,andCAUTIONfollowedbyspecialin-
structions.Theseprecautionsareintendedforthepersonalsafetyofyouandthoseworkingwithyou.
Readandunderstandallthesafetymessagesinthismanualbeforeyouoperateorservicethemachine.
DANGERindicatesahazardoussituationthat,ifnotavoided,willresultindeathorseriousinjury.
WARNINGindicatesahazardoussituationthat,ifnotavoided,couldresultindeathorseriousinjury.
CAUTIONindicatesahazardoussituationthat,ifnotavoided,couldresultinminorormoderateinjury.
FAILURETOFOLLOWDANGER,WARNING,ANDCAUTIONMESSAGESCOULDRESULT
INDEATHORSERIOUSINJURY.
Machinesafety
NOTICE:Noticeindicatesasituationthat,ifnotavoided,couldresultinmachineorpropertydamage.
ThroughoutthismanualyouwillndthesignalwordNoticefollowedbyspecialinstructionstopreventmachineor
propertydamage.ThewordNoticeisusedtoaddresspracticesnotrelatedtopersonalsafety.
Information
NOTE:Noteindicatesadditionalinformationthatclariessteps,procedures,orotherinformationinthismanual.
ThroughoutthismanualyouwillndthewordNotefollowedbyadditionalinformationaboutastep,procedure,or
otherinformationinthemanual.ThewordNoteisnotintendedtoaddresspersonalsafetyorpropertydamage.
4790787920/10/2015
4

INTRODUCTION
Safetyrules-Personalsafety
D180CANZ---APAC---LA---MEA
Generalsafetyrules
Usecautionwhenyouoperatethemachineonslopes.Raisedequipment,fulltanksandotherloadswillchangethe
centerofgravityofthemachine.Themachinecantiporrolloverwhennearditchesandembankmentsoruneven
surfaces.
Neverpermitanyoneotherthantheoperatortorideonthemachine.
Neveroperatethemachineundertheinuenceofalcoholordrugs,orwhileyouareotherwiseimpaired.
Whendiggingorusingground-engagingattachments,beawareofburiedcables.Contactlocalutilitiestodetermine
thelocationsofservices.
Payattentiontooverheadpowerlinesandhangingobstacles.Highvoltagelinesmayrequiresignicantclearance
forsafety.
Hydraulicoilordieselfuelleakingunderpressurecanpenetratetheskin,causingseriousinjuryorinfection.
•DONOTuseyourhandtocheckforleaks.Useapieceofcardboardorpaper.
•Stoptheengine,removethekey,andrelievethepressurebeforeyouconnectordisconnectuidlines.
•Makesurethatallcomponentsareingoodcondition.Tightenallconnectionsbeforeyoustarttheengineorpres-
surizethesystem.
•Ifhydraulicuidordieselfuelpenetratestheskin,seekmedicalattentionimmediately.
•Continuouslongtermcontactwithhydraulicuidmaycauseskincancer.Avoidlongtermcontactandwashthe
skinpromptlywithsoapandwater.
Keepclearofmovingparts.Looseclothing,jewelry,watches,longhair,andotherlooseorhangingitemscanbecome
entangledinmovingparts.
Wearprotectiveequipmentwhenappropriate.
DONOTattempttoremovematerialfromanypartofthemachinewhileitisbeingoperatedorwhilecomponentsare
inmotion.
Makesurethatallguardsandshieldsareingoodconditionandproperlyinstalledbeforeyouoperatethemachine.
Neveroperatethemachinewithshieldsremoved.Alwayscloseaccessdoorsorpanelsbeforeyouoperatethema-
chine.
Dirtyorslipperysteps,ladders,walkways,andplatformscancausefalls.Makesurethesesurfacesremaincleanand
clearofdebris.
Apersonorpetwithintheoperatingareaofamachinecanbestruckorcrushedbythemachineoritsequipment.DO
NOTallowanyonetoentertheworkarea.
Raisedequipmentand/orloadscanfallunexpectedlyandcrushpersonsunderneath.Neverallowanyonetoenter
theareaunderneathraisedequipmentduringoperation.
Neveroperatetheengineinenclosedspacesasharmfulexhaustgasesmaybuildup.
Beforeyoustartthemachine,besurethatallcontrolsareinneutralorparklockposition.
Starttheengineonlyfromtheoperator’sseat.Ifyoubypassthesafetystartswitch,theenginecanstartwiththe
transmissioningear.Donotconnectorshortacrossterminalsonthestartersolenoid.Attachjumpercablesas
describedinthemanual.Startingingearmaycausedeathorseriousinjury.
Alwayskeepwindows,mirrors,andalllightingcleantoprovidethebestpossiblevisibilitywhileyouoperatethema-
chine.
4790787920/10/2015
5

INTRODUCTION
Operatecontrolsonlywhenseatedintheoperator’sseat,exceptforthosecontrolsexpresslyintendedforusefrom
otherlocations.
Beforeyouleavethemachine:
1.Parkthemachineonarm,levelsurface.
2.Putallcontrolsinneutralorparklockposition.
3.Engagetheparkingbrake.Usewheelchocksifrequired.
4.Lowerallhydraulicequipment—Implements,header,etc.
5.Turnofftheengineandremovethekey.
When,duetoexceptionalcircumstances,youwoulddecidetokeeptheenginerunningafteryouleavethe
operator’sstation,thenyoumustfollowtheseprecautions:
1.Bringtheenginetolowidlespeed.
2.Disengagealldrivesystems.
3.WARNING
Somecomponentsmaycontinuetorundownafterdisengagingdrivesystems.
Makesurealldrivesystemsarefullydisengaged.
Failuretocomplycouldresultindeathorseriousinjury.W0113A
Shiftthetransmissionintoneutral.
4.Applytheparkingbrake.
Generalmaintenancesafety
Keeptheareausedforservicingthemachinecleananddry.Cleanupspilleduids.
Servicethemachineonarm,levelsurface.
Installguardsandshieldsafteryouservicethemachine.
Closeallaccessdoorsandinstallallpanelsafterservicingthemachine.
Donotattempttoclean,lubricate,clearobstructions,ormakeadjustmentstothemachinewhileitisinmotionorwhile
theengineisrunning.
Alwaysmakesurethatworkingareaisclearoftools,parts,otherpersonsandpetsbeforeyoustartoperatingthe
machine.
Unsupportedhydrauliccylinderscanlosepressureanddroptheequipment,causingacrushinghazard.Donotleave
equipmentinaraisedpositionwhileparkedorduringservice,unlesstheequipmentissecurelysupported.
Jackorliftthemachineonlyatjackorliftpointsindicatedinthismanual.
Incorrecttowingprocedurescancauseaccidents.Whenyoutowadisabledmachinefollowtheprocedureinthis
manual.Useonlyrigidtowbars.
Stoptheengine,removethekey,andrelievepressurebeforeyouconnectordisconnectuidlines.
Stoptheengineandremovethekeybeforeyouconnectordisconnectelectricalconnections.
Scaldingcanresultfromincorrectremovalofcoolantcaps.Coolingsystemsoperateunderpressure.Hotcoolantcan
sprayoutifyouremoveacapwhilethesystemishot.Allowthesystemtocoolbeforeyouremovethecap.When
youremovethecap,turnitslowlytoallowpressuretoescapebeforeyoucompletelyremovethecap.
Replacedamagedorworntubes,hoses,electricalwiring,etc.
Theengine,transmission,exhaustcomponents,andhydrauliclinesmaybecomehotduringoperation.T akecare
whenyouservicesuchcomponents.Allowsurfacestocoolbeforeyouhandleordisconnecthotcomponents.Wear
protectiveequipmentwhenappropriate.
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INTRODUCTION
Whenwelding,followtheinstructionsinthemanual.Alwaysdisconnectthebatterybeforeyouweldonthemachine.
Alwayswashyourhandsafteryouhandlebatterycomponents.
Fireandexplosionprevention
Fueloroilthatisleakedorspilledonhotsurfacesorelectricalcomponentscancauseare.
Cropmaterials,trash,debris,birdnests,orammablematerialcanigniteonhotsurfaces.
Alwayshaveareextinguisheronornearthemachine.
Makesurethatthereextinguisher(s)ismaintainedandservicedaccordingtothemanufacturer’sinstructions.
Atleastonceeachdayandattheendoftheday,removealltrashanddebrisfromthemachineespeciallyaroundhot
componentssuchastheengine,transmission,exhaust,battery,etc.Morefrequentcleaningofyourmachinemaybe
necessarydependingontheoperatingenvironmentandconditions.
Atleastonceeachday,removedebrisaccumulationaroundmovingcomponentssuchasbearings,pulleys,belts,
gears,cleaningfans,etc.Morefrequentcleaningofyourmachinemaybenecessarydependingontheoperating
environmentandconditions.
Inspecttheelectricalsystemforlooseconnectionsandfrayedinsulation.Repairorreplacelooseordamagedparts.
Donotstoreoilyragsorotherammablematerialonthemachine.
Donotweldoramecutanyitemsthatcontainammablematerial.Cleanitemsthoroughlywithnon-ammable
solventsbeforeweldingorame-cutting.
Donotexposethemachinetoames,burningbrush,orexplosives.
Promptlyinvestigateanyunusualsmellsorodorsthatmayoccurduringoperationofthemachine.
Generalbatterysafety
Alwaysweareyeprotectionwhenyouworkwithbatteries.
Donotcreatesparksorhaveopenamenearabattery.
Ventilatetheareawhenyouchargeabatteryoruseabatteryinanenclosedarea.
Disconnectthenegative(-)terminalrstandreconnectthenegative(-)terminallast.
Whenyouweldonthemachine,disconnectbothterminalsofthebattery.
Donotweld,grind,orsmokenearabattery.
Whenyouuseauxiliarybatteriesorconnectjumpercablestostarttheengine,usetheprocedureshownintheoper-
ator’smanual.Donotshortacrossterminals.
Followthemanufacturer’sinstructionswhenyoustoreandhandlebatteries.
Batterypost,terminals,andrelatedaccessoriescontainleadandleadcompounds.Washhandsafterhandling.This
isaCaliforniaProposition65warning.
Batteryacidcausesburns.Batteriescontainsulfuricacid.Avoidcontactwithskin,eyes,orclothing.Antidote(ex-
ternal):Flushwithwater.Antidote(eyes):ushwithwaterfor15minutesandseekmedicalattentionimmediately.
Antidote(internal):Drinklargequantitiesofwaterormilk.Donotinducevomiting.Seekmedicalattentionimmedi-
ately.
Keepoutofreachofchildrenandotherunauthorizedpersons.
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INTRODUCTION
Operatorpresencesystem
Yourmachineisequippedwithanoperatorpresencesystemtopreventtheuseofsomefeatureswhiletheoperator
isnotintheoperator’sseat.
Neverdisconnectorbypasstheoperatorpresencesystem.
Iftheoperatorpresencesystemisinoperable,thenitmustberepaired.
Seatbelts
Seatbeltsmustbewornatalltimes.
Seatbeltinspectionandmaintenance:
•Keepseatbeltsingoodcondition.
•Keepsharpedgesanditemsthancancausedamageawayfromthebelts.
•Periodicallycheckbelts,buckles,retractors,tethers,slacktake-upsystem,andmountingboltsfordamageand
wear.
•Replaceallpartsthathavedamageorwear.
•Replacebeltsthathavecutsthatcanmakethebeltweak.
•Checkthatboltsaretightontheseatbracketormounting.
•Ifthebeltisattachedtotheseat,makesurethattheseatorseatbracketsaremountedsecurely.
•Keepseatbeltscleananddry.
•Cleanbeltsonlywithsoapsolutionandwarmwater.
•Donotusebleachordyeonthebeltsbecausethiscanmakethebeltsweak.
Pulltheright-handbeltfromtheseatbeltretractor.Fasten
themetalbeltendintotheleft-handbuckle.
RCIL10CWL037AAL1
Presstheredbuttonontheleft-handseatbeltmechanism
toreleasetheseatbelt.
RCIL10CWL083FAL2
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INTRODUCTION
Operatorprotectivestructure
Yourmachineisequippedwithanoperatorprotectivestructure,suchas:aRollOverProtectiveStructure(ROPS),
FallingObjectsProtectiveStructure(FOPS),oracabwithaROPS.AROPSmaybeacanframeoratwo-postedor
four-postedstructureusedfortheprotectionoftheoperatortominimizethepossibilityofseriousinjury.Themounting
structureandfastenersformingthemountingconnectionwiththemachinearepartoftheROPS.
Theprotectivestructureisaspecialsafetycomponentofyourmachine.
DONOTattachanydevicetotheprotectivestructureforpullingpurposes.DONOTdrillholestotheprotective
structure.
Theprotectivestructureandinterconnectingcomponentsareacertiedsystem.Anydamage,re,corrosion,or
modicationwillweakenthestructureandreduceyourprotection.Ifthisoccurs,THEPROTECTIVESTRUCTURE
MUSTBEREPLACEDsothatitwillprovidethesameprotectionasanewprotectivestructure.Contactyourdealer
forprotectivestructureinspectionandreplacement.
Afteranaccident,re,tipover,orrollover,thefollowingMUSTbeperformedbyaqualiedtechnicianbefore
returningthemachinetoeldorjob-siteoperations:
•TheprotectivestructureMUSTBEREPLACED.
•Themountingorsuspensionfortheprotectivestructure,operator’sseatandsuspension,seatbeltsandmounting
components,andwiringwithintheoperator’sprotectivesystemMUSTbecarefullyinspectedfordamage.
•AlldamagedpartsMUSTBEREPLACED.
DONOTWELD,DRILLHOLES,ATTEMPTTOSTRAIGHTEN,ORREPAIRTHEPROTECTIVESTRUCTURE.MOD-
IFICATIONINANYWAYCANREDUCETHESTRUCTURALINTEGRITYOFTHESTRUCTURE,WHICHCOULD
CAUSEDEATHORSERIOUSINJURYINTHEEVENTOFFIRE,TIPOVER,ROLLOVER,COLLISION,ORACCI-
DENT.
Seatbeltsarepartofyourprotectivesystemandmustbewornatalltimes.Theoperatormustbeheldtotheseat
insidetheframeinorderfortheprotectivesystemtowork.
Air-conditioningsystem
Theair-conditioningsystemisunderhighpressure.Donotdisconnectanylines.Thereleaseofhighpressurecan
causeseriousinjury.
Theair-conditioningsystemcontainsgasesthatareharmfultotheenvironmentwhenreleasedintotheatmosphere.
Donotattempttoserviceorrepairthesystem.
Onlytrainedservicetechnicianscanservice,repair,orrechargetheair-conditioningsystem.
Backupalarmsystem
Donotdisconnectbackupalarmsystemifsoequipped.
PersonalProtectiveEquipment(PPE)
WearPersonalProtectiveEquipment(PPE)suchashardhat,eyeprotection,heavygloves,hearingprotection,pro-
tectiveclothing,etc.
DoNotOperatetag
Beforeyoustartservicingthemachine,attacha‘DoNotOperate’warningtagtothemachineinanareathatwillbe
visible.
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