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New Holland LM1330 Instruction manual

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LM1330
LM1333
LM1330
LM1333
Workshop Manual
Workshop Manual
87755818 °N otapmatS
ylatI ni detnirP - onailatI
LM1330
LM1333
TELEHANDLERS
Workshop Manual
Print N. 87755818 (I -- 2008)
THIS ALERT SYMBOL SIGNALS IMPORTANT MESSAGES INVOLVING YOUR SAFETY.
Read and heed carefully the safety instructions listed and follow the precautions recommended to avoid
potential risks and to safeguard your health and your safety.
You will find this symbol in the text of this Manual referred to the following key words:
WARNING -- Cautions directed to avoid improper repair interventions involving potential consequences for
the operator’s safety.
DANGER -- These warnings qualify specifically potential dangers for the safety of the operator or other
persons directly or indirectly involved.
IMPORTANT NOTICE
All maintenance and repair interventions explained in this Manual must be performed exclusively by the Service
Organization of the Manufacturer, observing strictly the instructions explained using, whenever necessary, the
recommended specific tools.
Whoever performs the operations reported without following exactly the precautions is responsible on his own, for
the damages that may result.
Neither the Factory nor any Organizations in its Distribution Network, including but not limited to national, regional
or local distributors, are responsible for any liability arising from any damage resulting from defects caused by parts
and/or components not approved by the Factory for use in maintaining and/or repairing products manufactured or
merchandized by the Factory.
In any case, no warranty of any kind is made or shall be imposed with respect to products manufactured or
merchandized by the Factory, when failures are caused by the use of parts and/or components not approved by the
Factory.
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AVOID ACCIDENTS
Most accidents and injuries occurring in industry, on the farm, at home or on the road, are caused by the failure of
some individual to follow simple and fundamental safety rules or precautions. For this reason, MOST
ACCIDENTS CAN BE PREVENTED by recognizing the real cause and taking the necessary precautions, before
the accident occurs.
Regardless of the care used in design and construction of any type of equipment, there may be conditions that
cannot be completely safeguarded against without interfering with reasonable accessibility and efficient
operation.
A careful operator is the best insurance against accidents. The complete observance of one simple rule would
prevent many thousands serious injuries each year.
This rule is: Never attempt to clean, lubricate or adjust a machine while it is in motion.
ATTENTION
On machines having hydraulically, mechanically and/or cable controlled equipment (such as showels,
loaders, dozers, scrapers etc.) be certain the equipment is lowered to the ground before servicing, ad-
justing and/or repairing.
If it is necessary to have the equipment partially or fully raised to gain access to certain items, be sure
the equipment is suitably supported by means other than the hydraulic lift cylinders, cable and/or mech-
anical device used for controlling the equipment.
MODEL CODES
The complete range of telescopic handlers (Telehandler) described in this manual is identified in the text by
reference to the maximum extension of the telescopic arm.
The vehicles listed below may not be available in all countries or markets, therefore for the latest information
consult your authorised dealer.
Model LM1330
LM1333
no stab. Small stab.
Engine 74 kW Turbocharged with Aftercooler
Max. lifting height (m) 12,750 13.060
Max. capacity (kg) a 500 mm from fork stop 3.300 3.300
Capacity at max. height (kg) 2.500 3.300
Extension at max. height (m) 1.800 1.800
Max. longitudinal extension (m) 8.750
Capacity at max. extension (kg) 650 1.350
Weight (kg) 9.600
Length (m) 5.950
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Workshop Manual
LM1330
LM1333
TELEHANDLERS
87751818 -- 01 -- 2008
GENERAL LIST OF CONTENTS
SECTION 00 -- GENERAL
Description Page..............................................................................
General instructions 1...........................................................................
Safety rules 3..................................................................................
Product identification 6...........................................................................
Environmental considerations 9...................................................................
Maintenance techniques 10.......................................................................
SECTION 10 -- ENGINE
Description Page
Main engine specifications 3......................................................................
General engine specifications 4...................................................................
General information on F4GE9484F*J600 engine 6.................................................
Removal and installation of engine and radiator 11...................................................
Troubleshooting 23..............................................................................
Tightening torques 36............................................................................
Special tools 37.................................................................................
SECTION 21 -- POWERSHIFT GEARBOX
Description Page
Powershift Gearbox 4x4 2........................................................................
Driving with the powershift gearbox 2..............................................................
Gearbox assembly 5............................................................................
Idler gear case assembly 7......................................................................
Gearbox operation 8.............................................................................
Transmission and Hydraulic oil circuit diagrams 15...................................................
Modulation valve operation 31....................................................................
Torque converter and heat exchanger hydraulic oil circuit 34..........................................
Troubleshooting guide 35.........................................................................
Troubleshooting procedures 35...................................................................
Troubleshooting 37..............................................................................
Pressure testing clutch and high pressure circuit 38..................................................
Pressure testing torque converter and cooler circuit 39...............................................
Check points 40.................................................................................
Assembly instructions 42.........................................................................
Overhaul 45....................................................................................
Special tools 104................................................................................
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4GENERAL LIST OF CONTENTS
87751818 -- 01 -- 2008
SECTION 25 -- FRONT AXLE
Description Page
Specifications 1.................................................................................
Description 2...................................................................................
Operation 3....................................................................................
Troubleshooting 4...............................................................................
Wheel toe--in check 5............................................................................
Component overhaul 5...........................................................................
Front axle removal procedure 6...................................................................
Front axle overhaul 7............................................................................
Axle drive pinion bearing adjustment 52............................................................
How to install and adjust the axle drive pinion 54....................................................
Front drive shaft 57..............................................................................
SECTION 27 -- REAR AXLE
Description Page
Specifications 1.................................................................................
Description 2...................................................................................
Operation diagram 3............................................................................
Component overhaul 5...........................................................................
Rear axle removal procedure 5...................................................................
Overhaul 6.....................................................................................
Special tools 7..................................................................................
SECTION 33 -- BRAKES
Description Page
Power brakes 2.................................................................................
Brake pump 3..................................................................................
Parking brake 4................................................................................
Brake disc adjustment 7.........................................................................
Troubleshooting 8...............................................................................
Brakes disassembly 9...........................................................................
SECTION 35 -- HYDRAULIC SYSTEM
Description Page
Technical data 2................................................................................
Description and operation 3......................................................................
Introduction 3...................................................................................
Steering system hydraulic circuit 3................................................................
Steering valve 4................................................................................
Telescopic boom hydraulic circuit 6................................................................
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GENERAL LIST OF CONTENTS 5
87751818 -- 01 -- 2008
Component operation 11.........................................................................
Hydraulic pump 11..............................................................................
Delivery side divider valve 11.....................................................................
Pressure reduction valve 13......................................................................
Front loader controls 15..........................................................................
Balancing valves 17.............................................................................
Power steering (OSPQ) 19.......................................................................
Telescopic boom distributor 20....................................................................
Auxiliary control distributor 23.....................................................................
Cylinders 26....................................................................................
Boom 40.......................................................................................
SECTION 55 -- ELECTRICAL SYSTEM
Description Page
Chapter 1 – Electrical system general
Electrical equipment specifications 1...............................................................
Electrical system and fuses 2.....................................................................
Controls and instruments 6.......................................................................
Procedure for the calibration of the load momentum system 17........................................
Bulb replacement 22.............................................................................
Protecting the electrical systems during charging or welding 25........................................
Starting the machine using jump leads 26..........................................................
Temporary wiring repairs 27......................................................................
Electrical system--general fault finding 29...........................................................
Chapter 2 – Circuit diagrams
List of connectors 32............................................................................
List of components 33...........................................................................
How to use the circuit diagrams 34................................................................
Diagram 1: Starting/Recharge/Warning/Indicators lights 36...........................................
Diagram 2: Transmission 38......................................................................
Diagram 3: Wheel alignment/Hydraulic solenoids/Brake system 40.....................................
Diagram 4: Boom control 42......................................................................
Diagram 5: Stabiliser 44..........................................................................
Diagram 6: Lights/Front wiper 46..................................................................
Diagram 7: Work lamps/Roof beacon light 48.......................................................
Diagram 8: Load momentum device / Upper wiper 50................................................
Diagram 9: Heating / Radio / Power socket / Ceiling light 52..........................................
Diagram 10: Conditioner 54.......................................................................
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6GENERAL LIST OF CONTENTS
87751818 -- 01 -- 2008
SECTION 60 -- AIR CONDITIONING UNIT
Description Page
AIR CONDITIONING UNIT 2.....................................................................
Operating instructions 2..........................................................................
Cab climate 4...................................................................................
Cab climate controls 4...........................................................................
Air conditioning system 5.........................................................................
Service precautions 6............................................................................
Tool connections 9..............................................................................
Discharging 10..................................................................................
Refrigerant charging 10..........................................................................
Leak inspection 11..............................................................................
Special tools 14.................................................................................
Troubleshooting 15..............................................................................
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SECTION 00 -- GENERAL 1
87751818 -- 01 -- 2008
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair interventions listed in this Manual must be performed exclusively by the Service
Network of the Manufacturer, complying strictly with the indications herein and using, when required, the
prescribed special tools.
Whoever performs service operations described herein without complying strictly with the instructions becomes
solely responsible for any consequential damage that could occur.
ADJUSTING SHIMS
For each adjustment select the adjusting shims, measuring them one by one with a micrometer and adding to
gether subsequently, the values measured. Do not rely on the measurement of the entire pack, that could be
wrong, or the nominal value indicated on each ring.
SEALS FOR ROTATING SHAFTS
For correct installation of the seals for rotating shafts, please comply with the following precautions:
-- prior to installation, keep the seals soaking for at least half an hour in the same oil they are going to seal;
-- clean thoroughly the shaft and make sure that its working face is undamaged;
-- direct the sealing lip toward the fluid; in the event the lip is of the hydro dynamic type, the grooves must be
directed so that, in relation to the rotating direction of the shaft, they tend to return the fluid toward the inside
of the sealing device;
-- smear the sealing lip with a film of lubricant (oil to be preferred to grease) and fill with grease the gap between
sealing lip and dust lip in twin lip seals;
-- insert the seal in its seat, pressing it with a punch with a flat face; never strike it with a hammer or mallet;
-- when pressing in the seal, make sure that it is inserted perpendicularly in relation to the seat and, once in
position, make sure that, when required, it contacts the shoulder;
-- to prevent the sealing lip of the seal being damaged by the shaft, insert appropriate protection during the
installation of the two parts.
“O--RING” TOROIDAL SEALS
Lubricate O--rings before inserting them in the relevant seats to prevent them becoming twisted and rolled during
installation, thus jeopardising their sealing capacity.
SELAING COMPOUNDS
Mating surface marked X must be smeared with a sealing compound recommended by the Manufacturer or an
adequate equivalent.
Prior to applying the compound, prepare the surfaces in the following manner:
-- remove all possible scaling with a metal brush;
-- degrease the surfaces thoroughly using the degreesing agent recommended by the Manufacturer or an
adequate equivalent.
BEARINGS
When installing bearings, it is recommended to:
-- warm them up to 80°–90°C (176 – 194 °F) before installing them on the relevant shafts;
-- cool them down before inserting them in the relevant seats with an outer fitting.
SPLIT PINS
When installing split pins, make sure that the cut is pointing in the direction of the load on the pin.
On the other hand, spiral elastic pins do not require any installation orientation.
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2SECTION 00 -- GENERAL
87751818 -- 01 -- 2008
NOTES ON SPARE PARTS
Use genuine spare parts guaranteed by the Manufacturer only.
Genuine spare parts are the only ones ensuring the same quality, the same life and the same safety as the
originally mounted parts, since they are the same as the ones installed in production.
Only genuine parts from the manufacturer ensure this guarantee.
Orders for spare parts must include the following indications:
-- model of the vehicle (commercial designation) and serial number;
-- type and number of the engine;
-- part number for the item ordered, as provided by the “Microfiches” or the “Spare Part Catalogue”, on which
the order is based.
NOTES ON TOOLING
The tooling that the Manufacturer recommends and illustrates in this Manual is:
-- studied and designed specifically for servicing vehicles of this range;
-- required to ensure a reliable repair;
-- accurately developed and inspected to provide effective and long lasting working.
You are also reminded that correct tooling allows you to:
-- to operate under optimised technical conditions;
-- to achieve the best results;
-- to save time and effort;
-- to work in safer conditions.
WARNING
The wear limits provided for some items must be considered as recommended values, but not absolutely binding.
The indications “front”, “rear, “right”, “left” refer to different parts as seen seating from in the operator’s seat
oriented in the normal travel direction of the vehicle.
HOW TO MOVE A VEHICLE WITHOUT BATTERIES
The cables of the external power supply must be connected exclusively to the respective terminals of the positive
and negative cables of the vehicle, using efficient clamps providing adequate and safe contact. In the event it
is necessary to check the operation of the electrical system of the vehicle, do it exclusively with the power supply
connected. At the end of the inspection, disconnect all actuators and deactivate the power supply before
disconnecting the cables.
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SECTION 00 -- GENERAL 3
87751818 -- 01 -- 2008
SAFETY RULES
PAY ATTENTION TO THIS SYMBOL
This alert symbol announces important messages involving your safety.
Read carefully the safety instructions listed and follow the precautions recommended
to avoid potential risks and to safeguard your health and your safety.
You will find this symbol in the text of this Manual with the following key words:
WARNING -- Cautions intended to avoid improper repair interventions involving
potential consequences for the safety of the personnel performing the repairs.
DANGER -- These warnings qualify specifically potential dangers for the safety of the
operator or other persons directly or indirectly involved.
AVOID ACCIDENTS
Most accidents, whether they occur in workshop, on
the farm, at home or on the road, are caused by the
failure of some individuals to follow simple and fun-
damental safety rules and precautions. For this rea-
son MOST ACCIDENTS CAN BE PREVENTED by
recognising the real cause and doing something
about it before the accident occurs.
Regardless of the care used in the design and con-
struction of any type of equipment, there are many
conditions that cannot be completely safeguarded
against without hindering reasonable accessibility
and efficient operation.
A careful operator is the best insurance against an
accident.
The complete observance of one simple rule would
prevent many serious accidents.
DANGER. Never attempt to clean, lubricate or main-
tain a machine while it is in motion.
SAFETY RULES
SAFETY RULES
◊Read and heed all safety rules before any inter-
vention.
◊Do not wear rings, wristwatches, jewellery, and
loose or hanging apparels, such as ties, torn
clothing, scarves, unbuttoned or unzipped
jackets that can catch on moving parts. Wear
proper safety equipment as recommended for
the job. Examples: hard hat, heavy gloves, ear
protection, safety glasses or goggles, reflector
vests, respirator. Consult your employer for spe-
cific safety equipment requirements.
◊Do not perform any service operation on the
machine with a person seated in the operator’s
compartment, unless he is an authorised oper-
ator co--operating in the operation to be per-
formed.
◊Never attempt to operate the machine or its tools
from any position other than seated in the oper-
ator’s seat.
◊Never perform any intervention on the machine
with engine running unless this is prescribed.
◊Cut--off the engine and make sure that all pres-
sures in the hydraulic systems are released
before removing caps, covers, valves etc.
◊All service interventions must be performed with
the utmost care and attention.
◊Shop and/or field service platforms or ladders
must be constructed and maintained in accord-
ance with local and national regulations.
◊Disconnect the batteries and tag all controls to
signal that an intervention is in progress. Block
the machine and all equipment that must be
lifted.
◊Do not check nor refill fuel tanks, as well as bat-
teries, nor use starting fluid while smoking or
near open flames since these fluids are flam-
mable.
◊Brakes are inactive when manually released for
service interventions. Under such circum-
stances it is necessary to maintain the control of
the machine using appropriate blocks or similar
devices.
◊The fuel--filling nozzle must be kept constantly
inside the filling neck. Keep this contact from the
beginning to the end of the fuelling operation to
avoid the possibility that sparks due to static
electricity are generated.
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