NI CVS-1459 User manual

GETTING STARTED GUIDE
NI CVS-1459
Compact Vision System with USB3 Vision and Reconfigurable I/O
The NI CVS-1459 is a compact vision system that acquires, processes, and displays images
from USB3 Vision cameras. The NI CVS-1459 ships with preloaded Windows Embedded
Standard 7 64-bit. This document explains how to install and configure the NI CVS-1459.
Required Components
The following items are necessary to set up and use the NI CVS-1459.
• NI CVS-1459
• One or two USB3 Vision cameras
• One USB 3.0 cable per USB3 Vision camera
• One CAT 5 10/100Base-TX, CAT 5e, or CAT 6 1000Base-T Ethernet cable to connect the
device to the development computer or to a network.
Note A CAT 5e or CAT 6 1000Base-T Ethernet cable is required to achieve
1,000 Mbps (Gigabit) Ethernet performance. CAT 5e and CAT 6 Ethernet
cables adhere to higher electrical standards required for Gigabit Ethernet
communication. CAT 5 cables are not guaranteed to meet the necessary
requirements. While CAT 5 cables may appear to work at 1,000 Mbps, CAT 5
cables are likely to cause bit errors resulting in degraded network performance.
• Monitor
• Keyboard
• Mouse
• A compatible power supply, such as the NI PS-15 Power Supply (part number
781093-01)
Optional Equipment
National Instruments offers the following products for use with the NI CVS-1459:
• 24 VDC, 1.25 A Desktop Power Supply (part number 782032-01)
• 44-pin D-SUB cable for digital I/O
– 44-pin D-SUB male to pigtail cable (part number 156083-03 for 3 meter cable)
– 44-pin D-SUB male to 44-position D-SUB female cable (part number 156084-03 for
3 meter cable or part number 156084-0R5 for 0.5 meter cable)

• NI CVS I/O Accessory
Note This accessory is unshielded.
– CVS I/O Accessory and 3 meter 44-pin D-SUB male to 44-position D-SUB female
cable (part number 783327-01)
– CVS I/O Accessory and 0.5 meter 44-pin D-SUB male to 44-position D-SUB female
cable (part number 783328-01)
• DIN Rail Kit (part number 781740-01)
• 10-position modular plug to 9-pin D-sub serial cable for RS-485 or RS-232 (part number
182845-01 for 1 meter cable, part number 182845-02 for 2 meter cable, or part number
182845-03 for 3 meter cable)
Safety Information
Caution The following paragraphs contain important safety information you must
follow when installing and operating the device.
Do not operate the device in a manner not specified in the documentation. Misuse of the
device may result in a hazard and may compromise the safety protection built into the device.
If the device is damaged, turn it off and do not use it until service-trained personnel can check
its safety. If necessary, return the device to National Instruments for repair.
Keep away from live circuits. Do not remove equipment covers or shields unless you are
trained to do so. If signal wires are connected to the device, hazardous voltages can exist even
when the equipment is turned off. To avoid a shock hazard, do not perform procedures
involving cover or shield removal unless you are qualified to do so. Disconnect all field power
prior to removing covers or shields.
Because of the danger of introducing additional hazards, do not install unauthorized parts or
modify the device. Use the device only with the chassis, modules, accessories, and cables
specified in the installation instructions. All covers and filler panels must be installed while
operating the device.
This is a Pollution Degree 2 device. Do not operate the device in an explosive atmosphere or
where flammable gases or fumes may be present. Operate the device only at or below the
pollution degree stated in the specifications. Pollution consists of any foreign matter—solid,
liquid, or gas—that may reduce dielectric strength or surface resistivity. The following is a
description of pollution degrees.
• Pollution Degree 1—No pollution or only dry, nonconductive pollution occurs. The
pollution has no effect.
• Pollution Degree 2—Normally only nonconductive pollution occurs. Occasionally,
nonconductive pollution becomes conductive because of condensation.
• Pollution Degree 3—Conductive pollution or dry, nonconductive pollution occurs.
Nonconductive pollution becomes conductive because of condensation.
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Clean the device and accessories by brushing off light dust with a soft, nonmetallic brush.
Remove other contaminants with a stiff, nonmetallic brush. The unit must be completely dry
and free from contaminants before returning it to service.
You must insulate signal connections for the maximum voltage for which the device is rated.
Do not exceed the maximum ratings for the device. Remove power from signal lines before
connection to or disconnection from the device.
Electromagnetic Compatibility Guidelines
This product was tested and complies with the regulatory requirements and limits for
electromagnetic compatibility (EMC) as stated in the product specifications. These
requirements and limits are designed to provide reasonable protection against harmful
interference when the product is operated in its intended operational electromagnetic
environment.
This product is intended for use in industrial locations. There is no guarantee that harmful
interference will not occur in a particular installation, when the product is connected to a test
object, or if the product is used in residential areas. To minimize the potential for the product
to cause interference to radio and television reception or to experience unacceptable
performance degradation, install and use this product in strict accordance with the instructions
in the product documentation.
Furthermore, any changes or modifications to the product not expressly approved by National
Instruments could void your authority to operate it under your local regulatory rules.
Caution To ensure the specified EMC performance, operate this product only with
shielded cables and accessories.
Configuring the Hardware
Remove the NI CVS-1459 from the package and inspect the system for damage. Notify
National Instruments if the system appears damaged in any way. Do not use a damaged
system.
Ensure that the AC input to the external power supply is disconnected before plugging in or
unplugging any connector. Ground the unit to minimize the possibility of static electricity
damage.
Refer to the following figures while configuring the hardware.
NI CVS-1459 Getting Started Guide | © National Instruments | 3

Figure 1. NI CVS-1459 Power Connectors and Reset Button
SYSTEM
12-24 V
C V
ISO
5-24 V
2
3
1
4
CISO VISO
1. Reset Button
2. System Power Connector
3. Isolated Outputs Power Connector
4. Chassis Grounding Screw
Figure 2. NI CVS-1459 Front Panel Connectors
NI CVS-1459
Compact Vision System
RESET
DIGITAL I/O
10/100/
1000
ACT/
LINK
USER1
USER2
PWR/
FAULT
DRIVE
5
3
6
1
2
4
1. VGA Connector
2. RJ50 Serial Port
3. USB 2.0 Ports
4. RJ45 Network Port
5. USB3 Vision Ports
6. 44-pin Digital I/O Connector
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Connecting the System Power Supply
Complete the following steps to supply power to the NI CVS-1459.
1. Verify the power source is turned off.
2. If the power connector plug is connected to the chassis, disconnect it from the device.
Figure 3. 2-Position Power Screw Terminal Connector
1
2
3
1. V (Positive) Terminal Screw
2. C (Negative) Terminal Screw
3. Connector Screws
Caution Do not tighten or loosen the terminal screws on the power connector
while the power is on.
3. Connect the positive lead of the power source to the V terminal of the power connector
plug and tighten the terminal screw to 0.2 to 0.25 N · m (1.8 to 2.2 lb · in.) of torque.
4. Connect the negative lead of the power source to the C terminal of the power connector
plug and tighten the terminal screw to 0.2 to 0.25 N · m (1.8 to 2.2 lb · in.) of torque.
5. Install the power connector plug into the SYSTEM power receptacle on the NI CVS-1459
chassis and tighten the connector screws to 0.4 N · m (3.5 lb · in.) of torque.
6. Turn on the external power source.
Connecting the Isolated Outputs Power Supply
Complete the following steps to supply power to the isolated outputs.
1. Make sure the power source is turned off.
2. If the power connector plug is connected to the chassis, disconnect it from the device.
NI CVS-1459 Getting Started Guide | © National Instruments | 5

Figure 4. 2-Position Power Screw Terminal Connector
1
2
3
1. V (Positive) Terminal Screw
2. C (Negative) Terminal Screw
3. Connector Screws
Caution Do not tighten or loosen the terminal screws on the power connector
while the power is on.
3. Connect the positive lead of the isolated outputs power source to the V terminal of the
power connector plug and tighten the terminal screw to 0.2 to 0.25 N · m (1.8 to 2.2 lb ·
in.) of torque.
4. Connect the negative lead of the isolated outputs power source to the C terminal of the
power connector plug and tighten the terminal screw to 0.2 to 0.25 N · m (1.8 to 2.2 lb ·
in.) of torque.
5. Install the power connector plug into the ISO power receptacle on the NI CVS-1459
chassis and tighten the connector screws to 0.4 N · m (3.5 lb · in.) of torque.
6. Turn on the external power source.
Connecting the NI CVS-1459 to a Network
Complete the following steps to connect the device to a network.
1. Connect one end of an Ethernet cable to the network port on the device.
2. Connect the free end of the cable to an Ethernet hub or other network device.
3. Verify the ACTIVITY/LINK LED on the port is on or blinking.
By default, the operating system automatically attempts to connect to the network using
DHCP. If it is unable to initiate a DHCP connection, it connects to the network with a link-
local IP address (169.254.x.x).
Installing NI Vision Acquisition Software
Before using the NI CVS-1459, you must install the device drivers onto the device. If you
have an external USB DVD drive, you can use the external DVD drive to install Vision
Acquisition Software from the DVD shipped with the device. Otherwise, complete the
following steps to download and install Vision Acquisition Software.
1. Connect a USB keyboard and a USB mouse to the USB ports on the NI CVS-1459.
2. Connect a monitor to the VGA port on the NI CVS-1459.
3. Using the web browser on the NI CVS-1459, navigate to ni.com/drivers.
4. In the Drivers search field, search for Vision Acquisition Software.
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5. Download the latest version of Vision Acquisition Software.
6. Run the Vision Acquisition Software installer. Install the following parts from the
installer:
• NI-IMAQdx—Required to control the USB3 Vision cameras connected to the NI
CVS-1459.
• NI-IMAQ I/O—Required to use the default personality of the NI CVS-1459 FPGA
in LabVIEW, or to reconfigure the default personality of the NI CVS-1459 FPGA in
the LabVIEW FPGA Module.
NI-IMAQdx integrates with Measurement & Automation Explorer (MAX), the utility for
configuring and testing National Instruments hardware and software. The NI MAX icon
appears on the desktop after you install NI-IMAQdx.
Install other National Instruments software as needed.
Connecting Cameras
The NI CVS-1459 supports two USB3 Vision cameras. Complete the following steps to
connect cameras to the NI CVS-1459.
1. Connect a USB3 Vision cable to a USB3 Vision camera.
2. Connect the other end of the cable to one of the USB3 Vision ports on the NI CVS-1459.
Repeat these steps for the other port if you are connecting two cameras.
Acquiring an Image in MAX
Complete the following steps to acquire an image in NI Measurement & Automation Explorer
(MAX).
1. Launch MAX.
2. In the Configuration Pane, expand Devices and Interfaces.
3. Select the camera you want to test.
4. Click Snap to acquire an image.
For troubleshooting information, visit ni.com/info and enter the Info Code
U3VGettingStarted.
Digital I/O Port
The 44-pin Digital I/O port on the NI CVS-1459 offers 8 isolated inputs, 8 isolated outputs, 2
bidirectional differential I/O (RS-422) or single ended input lines which can be used with a
quadrature encoder, and 8 bidirectional TTL lines. The Digital I/O port can be connected to
any appropriate shielded device or connector block using a shielded cable. Refer to the
following image and table for pin locations and functions.
NI CVS-1459 Getting Started Guide | © National Instruments | 7

Figure 5. 44-pin Digital I/O Connector
15
30
44
1
16
31
Table 1. Digital I/O Pin Descriptions
Pin Number Signal Description
1 Diff 0+ Bidirectional RS-422 I/O (positive side), or quadrature encoder
phase A+
2 GND Digital ground reference for TTL and differential I/O
3 TTL 0 Bidirectional TTL I/O
4 TTL 1 Bidirectional TTL I/O
5 GND Digital ground reference for TTL and differential I/O
6 TTL 2 Bidirectional TTL I/O
7 TTL 3 Bidirectional TTL I/O
8 GND Digital ground reference for TTL and differential I/O
9 Diff 1+ Bidirectional RS-422 I/O (positive side), or quadrature encoder
phase B+
10 VISO Isolated power voltage reference output
11 CISO Common ground reference for isolated inputs and outputs
12 Iso Out 0 General purpose isolated output
13 Iso Out 1 General purpose isolated output
14 CISO Common ground reference for isolated inputs and outputs
15 Iso Out 4 General purpose isolated output
16 Diff 0- Bidirectional RS-422 I/O (negative side), or quadrature encoder
phase A-
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Table 1. Digital I/O Pin Descriptions (Continued)
Pin Number Signal Description
17 GND Digital ground reference for TTL and differential I/O
18 TTL 4 Bidirectional TTL I/O
19 TTL 5 Bidirectional TTL I/O
20 GND Digital ground reference for TTL and differential I/O
21 TTL 6 Bidirectional TTL I/O
22 TTL 7 Bidirectional TTL I/O
23 GND Digital ground reference for TTL and differential I/O
24 Diff 1- Bidirectional RS-422 I/O (negative side), or quadrature encoder
phase B-
25 VISO Isolated power voltage reference output
26 CISO Common ground reference for isolated inputs and outputs
27 Iso Out 2 General purpose isolated output
28 Iso Out 3 General purpose isolated output
29 CISO Common ground reference for isolated inputs and outputs
30 Iso Out 5 General purpose isolated output
31 Iso In 0 General purpose isolated input
32 Iso In 1 General purpose isolated input
33 CISO Common ground reference for isolated inputs and outputs
34 Iso In 2 General purpose isolated input
35 Iso In 3 General purpose isolated input
36 CISO Common ground reference for isolated inputs and outputs
37 Iso In 4 General purpose isolated input
38 Iso In 5 General purpose isolated input
39 CISO Common ground reference for isolated inputs and outputs
40 Iso In 6 General purpose isolated input
41 Iso In 7 General purpose isolated input
NI CVS-1459 Getting Started Guide | © National Instruments | 9

Table 1. Digital I/O Pin Descriptions (Continued)
Pin Number Signal Description
42 CISO Common ground reference for isolated inputs and outputs
43 Iso Out 6 General purpose isolated output
44 Iso Out 7 General purpose isolated output
Where to Go Next
The following documents and resources contain information you may find helpful as you use
the NI CVS-1459 in an application. Refer to the National Instruments Product Manuals
Library at http://www.ni.com/manuals for the most recent versions of product documentation.
• NI CVS-1459 Specifications—Contains detailed specifications for the NI CVS-1459.
• NI CVS-1459 User Manual—Contains connector pinouts, configuration information,
mounting information, and answers to common troubleshooting questions.
• NI CVS I/O Accessory User Manual—Contains installation and operation instructions for
the NI CVS I/O Accessory.
Resources for Vision Builder AI Users
Refer to the NI Vision Builder for Automated Inspection Tutorial to learn how to perform basic
machine vision techniques using Vision Builder AI. You can access the NI Vision Builder for
Automated Inspection Tutorial and other documentation by selecting Start»All Programs»
National Instruments»Vision Builder AI»Documentation. You can also access context help
within Vision Builder AI by clicking the Show Context Help button on the Vision Builder AI
toolbar.
Examples of common Vision Builder AI inspections are installed to the <Vision Builder
AI>\Examples directory, where <Vision Builder AI> is the location Vision Builder AI is
installed.
Resources for LabVIEW Users
Documentation for LabVIEW is available from the Help menu on the LabVIEW toolbar.
Access documentation for the NI Vision Development Module, NI-IMAQdx, and NI-IMAQ
I/O by selecting Start»All Programs»National Instruments»Vision»Documentation.
Documentation for the MAX configuration software is available from the Help menu on the
MAX toolbar. Specific information about using MAX with NI Vision hardware is available by
selecting Help»Help Topics»NI Vision»NI-IMAQdx.
National Instruments Example Finder—LabVIEW contains an extensive library of VIs and
example programs. To access the NI Example Finder, open LabVIEW and select Help»Find
Examples.
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Visit the NI Developer Zone at http://www.ni.com/zone for the latest example programs,
tutorials, technical presentations, and a community area where you can share ideas, questions,
and source code with developers around the world.
Worldwide Support and Services
The NI website is your complete resource for technical support. At ni.com/support, you have
access to everything from troubleshooting and application development self-help resources to
email and phone assistance from NI Application Engineers.
Visit ni.com/services for NI Factory Installation Services, repairs, extended warranty, and
other services.
Visit ni.com/register to register your NI product. Product registration facilitates technical
support and ensures that you receive important information updates from NI.
A Declaration of Conformity (DoC) is our claim of compliance with the Council of the
European Communities using the manufacturer’s declaration of conformity. This system
affords the user protection for electromagnetic compatibility (EMC) and product safety. You
can obtain the DoC for your product by visiting ni.com/certification. If your product supports
calibration, you can obtain the calibration certificate for your product at ni.com/calibration.
NI corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas,
78759-3504. NI also has offices located around the world. For telephone support in the United
States, create your service request at ni.com/support or dial 1 866 ASK MYNI (275 6964). For
telephone support outside the United States, visit the Worldwide Offices section of ni.com/
niglobal to access the branch office websites, which provide up-to-date contact information,
support phone numbers, email addresses, and current events.
NI CVS-1459 Getting Started Guide | © National Instruments | 11

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375661A-01 Nov15