Nice Moby Series Product manual

moby
Istruzioni e avvertenze per l’installatore
Instructions and warnings for the fitter
Instructions et recommandations pour l’installation
Anweisungen und hinweise für den installateur
Instrucciones j advertencias para el instalador
Instrukcja dla instalatora
gearmotor
for swing gates

1
2
47 Y
110
110mm
803mm (series 5000 L=953)

1
moby
Important information
Congratulations on choosing this Nice product. Please read this
handbook carefully.
To make these instructions easier to follow, we have, wherever possible,
put them in the order in which they will be carried out during the various
system installation phases.
Please read these instructions and the attached “Warnings for fitters” file
carefully before installing the product as they contain important
information concerning safety, installation, use and maintenance
Anything not expressly specified in these instructions is forbidden.
Operations not indicated in these instructions may cause damage to the
product, people and property.
Nice declines all liability for badly built gates or any deformations that may
occur during use.
Do not install the product in explosive atmospheres.
Table of contents: page
1Product description 2
2Installation 2
2.1 Preliminary checks 2
2.2 Limits of use 2
2.3 Assembly 3
2.3.1 Fitting the rear bracket 3
2.3.2 Fitting the front bracket 5
2.3.3 Opening the gate outwards 5
2.4 Adjusting the limit switch 5
2.5 Mounting the electric lock (optional accessory) 6
2.6 Typical system layout 6
2.7 Electrical connections 7
page
3Manual manoeuvre or release 8
4Testing 8
5Maintenance 8
5.1 Disposal 8
6Technical specifications 9
6.1 Models and characteristics 9
Instructions and warnings for users 11
of the MOBY gear motor
1
GB

800
700
600
500
400
300
200
2 2,5 3 3,5 4 4,5 5
2
2.2) Limits of use
The shape, the height of the gate (e.g.: blind) and the weather
conditions (e.g.: strong winds) can considerably reduce the values
shown in the graph to the side.
The 24Vdc models are not suitable for use in windy areas
Example of gate:
A) 200kg and 3,5m ok
B) 550kg and 3m no
1) Product description
MOBY is an electromechanical gear motor for automating the
movement of single or double leaf residential gates.
A NICE control unit should be used to ensure the gear motor works
correctly.
The release device allows the gate to be opened manually.
2.1) Preliminary checks
Before proceeding with installation, check that the structure is
suitable, that is, make sure it complies with current standards; make
especially sure that:
•the gate does not stick when opening or closing;
•the gate is well balanced, that is, if it stops in any position it remains
motionless;
•the gate moves silently and smoothly;
•the area identified for fitting the gear motor ensures the gate can be
moved easily and safely;
•the packaging is undamaged, please see fig.1;
•the assembly area is compatible with the size of the gear motor
(fig.2), bearing in mind that the opening of the gate and the motor
thrust applied depend on where the rear bracket is fixed. Before
proceeding with installation, therefore, please read paragraph 2.3
“Assembly”, to make sure the gate has a sufficient opening angle
and thrust to satisfy customer requirements.
Please remember that MOBY powers a gate (with one or
two leafs) which must be in good condition and safe; it
cannot make up for defects caused by incorrect installation
or bad maintenance.
!
Max. weight of leaf kg
Max. length of leaf m
2) Installation
Es. B
Es. A
serie
4000
serie
5000
serie
5000
using the
whole travel

3
GB
2.3) Assembly
To assemble the system correctly, check the following points:
1) Projection of column C
2) Opening angle α
3) Speed
4) Thrust BC
AE
D
α
2.3.1) Fixing the rear bracket:
Carry out the following operations:
1.1Measure the value of C (the example shows 70mm).
1.2Find the value of C in the graph of the relative MOBY model and
draw a horizontal line (fig.8).
1.3Find the minimum value of “B” on the graph using the straight line
you have just drawn (the example shows 130 mm fig.9), the area
above the line contains the points where the bracket can be
fixed.
2There is a relationship between the opening angle of the gate and
the positions of the bracket (A and B) as can be seen in the
graphs relative to each product where the different coloured
areas represent the maximum permitted angles.
If, for example (fig.9), the gate must be opened by 100°÷110°,
A and B must identify a point on the graph belonging to the
corresponding colour area.
3Inside this area, remember that the thrust applied to the gate and
the opening and closing time are directly proportional to the
values of A and B and that these values must be similar for linear
operation; the recommended installation line should therefore be
respected.
Recommended installation line
Horizontal line Horizontal line
Recommended installation line
Fig. 8 Fig. 9
Example

4
MB4005 - MB4015 - MB4024 - MB4605 - MB4615
opening limit switch
MB4006
opening and closing limit switch
MB5015 - MB5024 - MB5615
opening limit switch
MB5016
opening and closing limit switch
Recommended installation line
Recommended installation line
Recommended installation line
Recommended installation line
50
45
40
35
30
25
20
15
10
25
22
20
17
15
12
10
7
5
17
15
13
12
10
8
7
5
3
13
11
10
8
7
6
5
4
3
10
9
8
7
6
5
4
3
2
100
1m
kg
2345
120 140 160 180 200 220 240 260 280
AB
lunghezza cancello
mm
Opening values
length of gate
Closing values
4The following graph is useful for establishing maximum thrust at the
end of the gate according to the values of A and B

5
GB
2.3.2) Fixing the front bracket
The front bracket (47) is fitted with its clamp to the gate according to
the distances D and E(see tables);
before fixing permanently:
1. Check that the closing line of the gear motor is perfectly
horizontal (fig.4)
2. Open and close the gate by hand to check it moves smoothly.
3. Remove the gear motor and weld the front bracket (47)
Fixing the rear of the gear motor (fig.5)
Fix MOBY to the bracket (45) using the fork (46), screw (55), washer
(59) and nut (61); completely tighten the latter and then unscrew it by
about 1/10 of a turn to give a little play.
Fixing the front of the gear motor (fig.6)
Fit the front fork of MOBY (34) into the front bracket (47) and clamp
with the screw (56) and washer (60).
2.3.3) Opening the gate outwards
To ensure the gate moves correctly, it may sometimes be necessary
to use a longer bracket (PLA6, optional) as shown in the figure.
A
E
B
E
C
D= 750mm D= 700mm D= 900mm D= 850mm
MB4005
MB4005 MB4015 MB4024 MB4605 MB4615 MB4006 MB5015 MB5024 MB5615 MB5016A
100mm
110mm
120mm
130mm
140mm
150mm
160mm
170mm
180mm
190mm
200mm
E= 625mm
E= 615mm
E= 605mm
E= 600mm
E= 590mm
E= 580mm
E= 570mm
E= 560mm
E= 550mm
E= 540mm
E= 530mm
E= 595mm
E= 585mm
E= 575mm
E= 570mm
E= 560mm
E= 550mm
E= 540mm
E= 530mm
E= 520mm
E= 510mm
E= 500mm
E= 775mm
E= 765mm
E= 755mm
E= 750mm
E= 740mm
E= 730mm
E= 720mm
E= 710mm
E= 700mm
E= 690mm
E= 680mm
E= 745mm
E= 735mm
E= 725mm
E= 720mm
E= 710mm
E= 700mm
E= 690mm
E= 680mm
E= 670mm
E= 660mm
E= 650mm
MB4015 MB4024 MB4605 MB4615 MB4006 MB5015 MB5024 MB5615 MB5016
2.4) Adjusting the limit switch
The limit switch allows the stop position of the gate to be adjusted,
thereby eliminating the need for travel stops and preventing the gate
from hitting them. Simultaneously, a microswitch disconnects power
from the motor.
A) Release the gear motor (see chapter 5)
BLoosen the screw (54)
C) Open the gate to the required position
D) Move the limit switch to the required position by turning the
screw
ETighten the screw (54)
F) Models MB4006 and MB5016 also have a limit switch for the
closing position.
max. 50mm max. 50mm

6
2.5) Mounting the electric lock
(optional accessory)
1Electric lock
2Fixing plate for electric lock (specify if horizontal or vertical)
3Lock bolt strike plate*
4Strike plate stop
5Lock bolt
6Lock
7Gate
7
3
1
6
2
5
3
6
1
7
2
4
5
Horizontal assembly (for one leaf) Vertical assembly (for two leafs)
1Column for photocells
2Pair of opening travel stops
3Mains power line
4Control unit
5Aerial
6Flashing lamp
7Photocell
8Moby actuator
9Vertical electric lock*
10 Key switch or digital keypad
*to install if the reversible models MB4605 and MB4615 are used or
if the gate exceeds a length of 3 m for each leaf.
2.6) Typical system layout
5
7
7
1
28 9
710
6
4
3 3
7
1
28

7
GB
Motor connections for models:
MB4005 - MB4006 - MB4015 - MB4605
MB4615 - MB5015 - MB5016 – MB5615
Connect the cable wires to the “contact carriers 2” following the
indications shown in the figure..
1=open
2=close
3=Common
= Earth
Motor connections for models:
MB4024 – MB5024
Connect the cable wires to the “contact carriers 2” following the
indications shown in the figure.
1=Motor +
2=Motor -
3=Encoder +
4=Encoder -
Always remember to connect the earth cable according
to current standards (EN 60204 - IEC 64-1 – EN 60335) as
shown in the figure.
!
2.7) Electrical connections:
Connecting the connector
The connector is supplied assembled and is located in the lower part
of the gear motor (see item 48 of the spare parts list inside the cover).
This is used to connect the electrical control unit.
Remove the screw (8) and use a screwdriver to remove the other parts
(as shown in the figure), including the screws (3).
1Seals
2Contact carriers
3Clamping screw
4Protection
5Cable holder
6Washer
7Cable clamp
8Fixing screw
N.B.: the connector protects to IP65 DIN 40050 only if it is correctly
mounted as shown in the figure.
123
45
6
7
8

8
Manual manoeuvre for models:
MB4005 - MB4006 - MB4015 - MB4024 - MB5015
MB5016 - MB5024
The gate must be moved manually (fig. 3) in case of a power failure
or a system fault.
Manual movement allows the gear motor to move freely only if this is
correctly mounted and original accessories have been used.
Manual manoeuvre for reversible models:
MB4605 - MB4615 - MB5615
In these models it is unnecessary to release the gear motor to open
the gate manually (make sure the electric lock is released): just push
hard on the end of the gate.
3) Manual manoeuvre or release
The whole system must be tested by qualified and expert staff who
must perform the tests required, according to the relative risk.
To test MOBY, proceed as follows:
•close the gate;
•disconnect the power supply from the control unit;
•release the gear motor;
•completely open the gate by hand;
•check that the gate does not stick when moving;
•check that when the gate is stopped at any point it remains
motionless;
•check that the safety system and mechanical stops are in good
condition;
•check that the screw connections are perfectly tight;
•check that the lead nut and internally threaded screw are well
greased;
•check that the photocells are clean;
•after the above checks, block the gear motor and power the
control unit.
•MOBY does not have any torque adjustment devices; this kind of
adjustment is therefore made by the control unit.
•measure the force of impact as required by EN12453 and
EN12445 standards
4) Testing
MOBY does not require any special maintenance, but a scheduled
control at least every six months will ensure the gear motor lasts
longer and that the system works correctly and safely.
Maintenance simply involves repeating the test procedure.
5) Maintenance
5.1) Disposal
MOBY comprises various types of materials which must be disposed
of in compliance with the laws of the country of installation. There are
no particular dangers or risks deriving from demolition of the system.
If waste sorting is required, the components should be grouped by
type of material (electrical, aluminium, plastic, etc.).