Nieaf-Smitt EazyPV User manual

Solar
EazyPV - Solar tester
Manual

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Mors Smitt B.V.
Utrecht
© Copyright 2015
All rights reserved. Nothing from this edition may be multiplied, or made public in any form
or manner, either electronically, mechanically, by photocopying, recording, or in any manner,
without prior written consent from Mors Smitt B.V.
Mors Smitt B.V. reserves the right to change parts at any given moment, without prior or direct
notication to the client. The contents of this user manual may also be changed without prior
warning.
No part of this publication may be seen as part of a contract for the equipment, unless
specically referenced and included in such contract.
This user manual is compiled with all possible care, but Mors Smitt B.V. cannot accept any
responsibility for possible errors in this user manual or any consequences resulting from that.

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Preface
This manual describes the EazyPV. The information in this manual is important for pro-
per and safe functioning of the equipment. If you are not familiar with operating this
equipment, read this user manual from the beginning to the end thoroughly. After that
you can use this manual for reference. You can nd the information rapidly using the
table of contents.
In this user manual, the following marking conventions are used to focus attention on
certain subjects or actions.
Tip:
Gives you suggestions and advice to perform certain tasks easier
or handier.
Attention:
A remark with additional information; draws your attention to possible
problems.
Caution:
The EazyPV may be damaged, if you do not carefully execute the
procedures.
Caution:
The EazyPV may be damaged, if you do not carefully execute the
procedures.
Terms, abbreviations and indications
In this manual the following abbreviations are used:
• User manual or manual: terms for the description of this document
• Device, measuring device, tester are used for the EazyPV
• Texts on the display are placed between quotation marks (e.g. ‘VDC’)
• Buttons and keys that need to be operated are displayed with the image of the key

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Warning pictograms on the tester
On the tester a number of pictograms are attached meant to warn the user for remai-
ning risks that may be presented when using the instrument, despite its safe design.
Tabel 1: Pictograms on the tester
Disposal / removal of device
This device has been designed and produced with high quality
material and components that can be recycled.
If this symbol is applied on a product it is complied with the
European Directive 2002/96/EC.
Inform how collecting of products with this logo is regulated in
your area. Remove this device only following these regulations
and not with the general waste. Correct disposal will contribute
to a better environment.
Warranty
Mors Smitt B.V. guaranties the tester for a period of 24 months. The period of warranty
will be eective at the day of delivery. The warranty clauses and the stipulations
regarding liability in terms of delivery are registered in the conditions of FME.
Pictogram Description Location on tester
Warning:
General sign for danger. Read the in-
structions carefully before use.
At the backside of the
tester, on the instruction
label.
Warning:
Danger for direct contact with live
parts.
At the backside of the
tester.
CE-mark:
Declares the conformity with the
European directives.
The CE-mark is located on
the backside of the tester

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Contents
Page
1. General safety regulations 6
2. General 8
2.1 Intended use 8
2.2 Target group 8
2.3 Environmental conditions 9
3. Composition of the device 10
4. Using the EazyPV 11
4.1 Operating means 11
4.1.1 Frontpanel 11
4.1.2 Display 12
4.2 Start-up 13
4.3 Battery condition 13
5. Tests 14
5.1 Protective earth resistance measurement (Rpe) 14
5.1.1 Test lead resistance null 14
5.1.2 Resistance measurement 15
5.2 Voltage measurement 17
5.3 Automatische test uitvoeren 18
5.4 AC & DC current measurement 20
5.5 DC power measurement 21
6. Other functionalities 22
6.1 Results 22
6.1.1 Memory store 22
6.1.2 Memory recall 22
6.1.3 Results downloading 22
6.1.4 Memory clear 22
6.2 Auto power o 23
6.3 Communicatiion with IRM100 23
6.4 Error messages 23
7. Maintenance 24
7.1 Calibration and repair 24
7.2 Cleaning the EazyPV 24
7.3 Replacing batteries 25
7.4 Replacing fuses 25
Appendices:
1. Declaration of conformity 26
2. Electrical specications 27

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1. General safety regulations
Warning danger:
Read, before you perform any action in connection with the tester, this
user manual carefully. Mors Smitt B.V. is not liable for injuries, (nancial)
damage and excessive wear resulting from incorrectly performed
maintenance, incorrect use of or modications to the tester.
Attention:
Under certain circumstances, in almost every electronic memory data
can be lost or changed. Therefore Mors Smitt B.V. accepts no nancial
responsibility for losses or claims by lost or otherwise unusable
information resulting from abuse, misuse, failure, neglect of the user
manual and procedures or other related causes.
Attention:
The EazyPV red and black 4 mm test terminals may be used to make
measurements on circuits rated up to CAT III 300 VAC/DC with reference
to earth. Do not connect the EazyPV to voltages which may exceed
this rating.
Attention:
The PV-testterminals maximum rating: 1000 VDC open circuit voltage,
10 A short circuit current. Do not exceed this rating. The DC supply
must be isolated from earth during testing.
Attention:
High voltages are present at the probe tips of the EazyPV during
insulation resistance measurement. Always hold test probes behind
the hand guards.
Attention:
Check the EazyPV and all associated cables and leads before operating
the equipment. Do not use if there are signs of damage. Only use the
test leads supplied with the EazyPV.
Attention:
Do not touch any exposed metal parts of the PV-installation
during testing.

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Attention:
Always ensure that the circuit under test is electrically isolated from
the mains supply before attempting an earth resistance measurement.
Attention:
Do not leave the EazyPV permanently connected to a PV-installation.
Always disconnect all test leads immediately after use.
Warning danger:
It is not allowed to remove, to skirt or to tide over the enclosure or
safeties of the tester, during operation.
Warning danger:
It is forbidden to place and/or to use the EazyPV in a room where
there is a risk of explosion.
Attention:
If the tester is used by a third party, you being the owner are
responsible, unless otherwise specied.
Attention:
Mors Smitt B.V. reserves the right to, without prior notice, update the
software in the EazyPV, which is returned for either reparation or
other reasons.
Warning danger:
Repair can only be done by Mors Smitt B.V.
Warning danger:
It’s forbidden to execute measurements if strong electrostatic or
electromagnetic elds are present.
Tip:
Contact Mors Smitt B.V. if you require information concerning training
regarding the EazyPV tester.
Tel.: +31 (0)30 – 2881311 (general) www.nieaf-smitt.com

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2 General
The Solar Installation EazyPV is a hand held, battery powered, multi-function solar
photovoltaic installation test instrument capable of performing all of the electrical
tests required by IEC 62446.
The following tests can be performed with the EazyPV:
• Earth continuity @ 200 mA
• Open circuit module, string or array voltage
• Voltage polarity
• Short circuit module, string or array current
• Insulation resistance at 250 V, 500 V and 1000 V
• AC or DC operating current
2.1 Intended use
The EazyPV is testing according IEC 62446 in order to determine the electrical safety of
Photovoltaic systems.
Attention:
The EazyPV is a tool to determine the electrical safety of Photovoltaic
systems. Before any electrical test are performed, a visual inspection is
required.
2.2 Target group
The target group of people for whom the tester and this user manual are applicable are
technical qualied persons.
Technical qualied persons are persons who:
• have got a certain level of technical knowledge gained by education/training
• have got certain skills required to operate the tester
• are familiar with the applied technology in the instrument and are aware of the
possible dangers and risks

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2.3 Environmental conditions
• The EazyPV has been designed to perform tests and measurements in a dry
environment
• Maximum barometric elevation for making measurements is 2000 m
• Overvoltage category IEC 60664/IEC 61010, 300 V Category III (red and black 4 mm
terminals only)
• Pollution degree 2 according IEC 61010-1
• Protective system IP51 according IEC 60529
• Electromagnetic compatibility (EMC) interference immunity and emitted
interference conforming IEC 61326-1
• Operating temperature range of 0 °C...+40 °C, without moisture condensation
• Storage temperature range -25 °C...+65 °C (relative humidity up to 90%), the batteries
should be taken out

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3 Composition of the device
The following items are included:
1. EazyPV
2. 2x testleads 1.2 m (red/black)
3. 2x MC4 cables
4. Quickstart manual
5. 6x MN1500 (AA) 1.5 V batteries
6. Carrying bag
7. Support CD (software, full manual)
8. USB-cable (A-microB)
9. 2x alligatorclamps
For more specications and extra accessories check appendix 2 and www.nieaf-smitt.com

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4 Unit description
4.1 Operating means
4.1.1 Frontpanel
1. LCD display
2. Rpe test key
3. Auto test sequence key
4. Test lead resistance null key
5. Insulation test voltage select key
6. Memory recall key
7. Memory store key
8. USB-connection
9. +ve PV test lead input (red)
10. –ve PV test lead input (black)
11. +ve 4 mm test lead input (black)
12. –ve 4 mm test lead input (red)

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4.1.2 Display
a. Rpe voltage polarity. For AC voltages alternating + and – is shown
b. Current clamp measurement active
c. Rpe Null oset - indicates that test lead resistance oset is active
d. Caution – hot surface. If this icon appears, the EazyPV must be disconnected
immediately from the PV system until the icon is no longer shown on the LCD
e. Solar module polarity indicator – indicates the polarity of the DC voltage applied
to the PV test terminals e.g. correct or reversed
f. Caution – hazardous voltage detected
g. Rpe test lock – active when continuous Rpe measurement has been enabled
h. Caution – refer to operating instruction. When this icon is active, the operating
instructions must be followed to avoid risk of danger
i. Riso PASS/FAIL – indicates whether the measured insulation resistance is above or
below the factory set acceptable value
j. Insulation Test Voltage selection – indicates the test voltage selected for insulation
resistance measurements
k. Error – Refer to the specic error codes for further details
l. STORE – LCD data is being stored in the onboard memory
m. RECALL – the data shown on the LCD has been recalled from the onboard memory
n. User Memory display – indicates the memory location of the results stored or
recalled on the LCD
o. Voltage/current variation – indicates in the measured voltage and current values
deviate by more than or less than 5%
p. Battery status icon

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4.2 Power on/o of the EazyPV
To switch the EazyPV on, press the Rpe and Auto buttons simultaneously.
Attention:
Press and hold the buttons a few seconds to turn the tester on/o
4.3 Battery condition
The EazyPV automatically performs a battery condition check whilst idle and during
measurements. When the battery level is low, the battery symbol icon will appear on the
display. The EazyPV will continue to function, however the batteries should be replaced.
Tip:
When the battery symbol icon is ashing all tests will be inhibited and
the batteries immediately must be replaced as described in section 7.3.

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5. EazyPV tests
5.1 Protective earth resistance measurement (Rpe)
5.1.1 Test lead resistance null
The EazyPV can automatically compensate for the resistance of the test leads as follows:
1. Hold the tips of the test probes rmly
together as shown, to ensure a good
electrical connection
2. Press and hold the ‘Null’ key
3. The measured resistance of the test leads
is shown in the primary display until
a beep is heard
4. The Rpe display will now 0.00 and the
Null icon is illuminated
Attention:
For ease of use, the EazyPV will store the lead compensation when
switched o and recall this value when next switched on. The stored
value is only applicable to the test leads used when the compensation
measurement was made. If the test leads are replaced the Rpe null
function should be repeated using the replacement test leads.
Attention:
A maximum test lead resistance of 10 Ω ohms can be taken into
account. If the test lead resistance is greater than 10 Ω an error beep
will indicate that the lead zero function has failed.

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5.1.2 Resistance measurement
To make a single measurement:
1. Connect the red and black test leads as shown
2. Press the Rpe key
3. The resistance between the test probes is displayed
To make a continuous measurement:
1. Connect the red and black test leads as shown
2. Press and hold the Rpe key until the lock icon appears on the LCD
3. The resistance between the test probes is displayed
4. Press the Rpe key to terminate the continuous measurement mode

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Attention:
Always ensure the circuit under test is electrically isolated.
Attention:
If the testprobes are connected to a voltage > 5 V, the measured
voltage will be displayed on the LCD. If the voltage exceeds 30 V,
the RPe measurement function is inhibited

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5.2 Voltage measurement
1. Connect the red and black test probes to a voltage source
2. The EazyPV will automatically measure the voltage between the probes
3. The polarity of the voltage is shown using the icon next to the Rpe icon (if the
measured voltage is AC, alternating + and – is shown)
Tip:
When the measured voltage exceeds the 30 V limit, the voltage icon
is shown

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5.3 Auto sequence measurement
1. Connect the EazyPV to the PV-module as shown, using the supplied test lead
adaptors
2. The red test probe should be connected to earth. Where the structure/frame is
bonded to earth, the earth connection maybe to any suitable earth or to the array
frame
3. Where the array frame is not bonded to earth, a commissioning engineer may
choose to do two tests:
a. Between array cables and earth
b. Between array cables and frame
4. The EazyPV will automatically detect any DC-voltage connected to the PV-test
socket inputs 8 and 9 and display the measured voltage
5. If the PV-voltage polarity is reversed, the polarity indicator will ash a cross next to
the voltage icon
6. If the incoming voltage is >30 v then the shock hazard icon will ash
7. Use the Viso button to select either the 250 V, 500 V or 1000 V insulation test
voltage

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8. Press the auto button and the EazyPV will automatically perform the
following tests:
• Open circuit voltage
• Short circuit current
• Insulation resistance
9. The measurement results will remain on the LCD for 20 seconds or until a key is
pressed
10. A tick or cross will be displayed next to the insulation resistance measurement
indicating whether the result is above or below the threshold values shown.
Table 1
Viso Limit
250 V 0.5 MΩ
500 V 1.0 MΩ
1000 V 1.0 MΩ
Attention:
Always ensure that the circuit under test is electrically isolated from
the mains supply.
Tip:
Due to the high input impedance of the red 4 mm test terminal,
voltage caused by leakage currents may be detected on the prior to
starting a test.
Tip:
During the insulation test, the EazyPV applies a short circuit across
the PV-string. The insulation test voltage is then applied between the
red 4 mm test lead and the two PV-testterminals.
Tip:
If the DC-voltage polarity is incorrect or the voltage is < 5 V or >1000 V
the Autotest will be inhibited until the problem is corrected.

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5.4 Operating current
The EazyPV can be used to measure the DC operating current of a solar PV-installation as
shown.
1. Disconnect all cables from the PV test inputs (connection 8 & 9 in gure 2)
2. Connect the current clamp to the red – black 4 mm probe inputs.
3. Move the current clamp switch to the 40 A position
4. Zero current clamp according the manual of the clamp
5. Place the clamp around the DC-cable of the solar installation
6. Press the Viso button until the clamp icon appears on the LCD
7. The measured current is shown on the LCD next to the clamp icon
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