Night Stick XPP-5422G User manual

Professional
Intrinsically Safe
Penlights, Flashlights,
Dual-Lights & Headlamps
2014

Understanding Dual-LightUnderstanding Dual-Light
Flashlights: Designed for distance illumination.
The center spot makes them too bright for objects
that are close.
Floodlights: Designed to light up things that
are close. Wide, even lighting with no bright
center spot.
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Dual-Light: Combines a ashlight and a oodlight
into the same light. Two lighting tools in one.
Completely transforming the way
hand-held lights are used.
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Polymer Dual-Lights
XPP-5422B
XPP-5422G XPP-5422B
P
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These non-rechargeable dual-lights are cETLus, ATEX, IECEx and MSHA listed Intrinsically Safe Permissible for use
in both above and below ground hazardous locations where explosive gases and dusts may be present. They
each use a CREE® LED rated at 120 lumens that works in conjunction with a high-eciency deep parabolic
reector to create a usable ashlight beam rated at 170 meters. A 120 lumens unfocused oodlight is integrated
into the housing which is perfect for close-up illumination. Additionally both the ashlight and the oodlight
can be turned on at the same time for maximum versatility. The dual body switches provide momentary or
constant-on functionality for the ashlight and on/o functionality for the oodlight. Power comes from 3 AA
batteries (not included).
INTRINSICALLY SAFE
Floodlight
120
120
Floodlight
Lumens
Flashlight
Lumens
XPP-5422G
Floodlight
Flashlight
Dual-Light

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Flashlight – oodlight – dual-light
CREE® LED technology – 50,000 + hours LED life
Momentary or constant-on ashlight
Sharp focused ashlight beam for distance illumination
Unfocused wide-beam oodlight for close-up illumination
Dual-light (ashlight & oodlight at same time) for maximum versatility
Engineered polymer housing
Non-slip grip with dual body switches
Waterproof
Impact & chemical resistant
Built-in pocket/belt clip
Includes removable lanyard
Requires 3 AA batteries (not included)
Available in black & green
Limited Lifetime Warranty*
Lumens: ashlight-120, oodlight-120, dual-light-240
Run-time: ashlight-17.5 hrs, oodlight-17.5 hrs, dual-light-4.5 hrs
Beam distance: 170 meters
Water rating: IP-X7 waterproof
Drop rating: 2 meters
Length: 7in, head diameter: 1.8in, handle diameter: 1.5 x 1.1in, weight: 6.9oz
Patent 7,738,229
FEATURES
SPECIFICATIONS
SAFETY RATING
High-eciency deep
parabolic reector
Wide-beam
oodlight
Built in
pocket/belt clip
Dual body switches
Model UPC 0 17398
XPP-5422G 80093 8
XPP-5422B 80094 5
120
17.5h
2m
1m
170m
7250cd
FL1 FLASHLIGHT

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Polymer Flashlights
XPP-5420B
XPP-5420G XPP-5420B
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These non-rechargeable ashlights are cETLus, ATEX, IECEx and MSHA listed Intrinsically Safe Permissible for
use in both above and below ground hazardous locations where explosive gases and dusts may be present.
They each use a CREE® LED rated at 140 lumens that works in conjunction with a high-eciency deep
parabolic reector to create a usable ashlight beam rated at 180 meters. The single body switch provides
momentary or constant-on functionality. Power comes from 3 AA batteries (not included).
INTRINSICALLY SAFE
140
Lumens
XPP-5420G
Flashlight

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CREE® LED technology – 50,000 + hours LED life
Momentary or constant-on ashlight
Sharp focused ashlight beam for distance illumination
Engineered polymer housing
Non-slip grip
Single body switch
Waterproof
Impact & chemical resistant
Built-in pocket/belt clip
Includes removable lanyard
Requires 3 AA batteries (not included)
Available in black & green
Limited Lifetime Warranty*
Lumens: 140
Run-time: 14 hrs
Beam distance: 180 meters
Water rating: IP-X7 waterproof
Drop rating: 2 meters
Length: 7in, head diameter: 1.8in, handle diameter: 1.5 x 1.1in, weight: 7.3oz
Patent 7,738,229
FEATURES
SPECIFICATIONS
SAFETY RATING
Model UPC 0 17398
XPP-5420G 80091 4
XPP-5420B 80092 1
140
14.0h
2m
1m
180m
7500cd
High-eciency
deep parabolic
reector
Single body
switch
Built in
pocket/belt clip

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Polymer Penlight
XPP-5410G
80298 7
Model UPC 0 17398
XPP-5410G
Flashlight
CREE® LED technology – 50,000 + hours LED life
Momentary or constant-on ashlight
Sharp focused beam for distance illumination
Engineered polymer housing
Single tail switch
Waterproof
Impact & chemical resistant
Built-in pocket/belt clip
Powered by 2 AAA batteries included
Limited Lifetime Warranty*
Lumens: 30
Run-time: 18 hrs
Beam distance: 40 meters
Water rating: IP-X7 waterproof
Drop rating: 2 meters
Length: 5.8in, head diameter: 0.9in, handle
diameter: 0.7in, weight: 1.9oz
XPP-5410G
FEATURES
SPECIFICATIONS
SAFETY RATING
XPP-5410G High-efciency
deep parabolic
reector
Push-button
tail-cap switch
30
Lumens
Patent 7,738,229
This non-rechargeable penlights is cETLus, ATEX and IECEx listed Intrinsically Safe for use in both above and below
ground hazardous locations where explosive gases and dusts may be present. It is ultra-compact and super slim
with a powerful light output designed to illuminate very tight spaces. The tail-cap switch provides momentary or
constant-on functionality. Power comes from 2 AAA premium batteries (included).
INTRINSICALLY SAFE
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30
18h
2m
1m
40m
107cd

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Polymer Penlight
Model UPC 0 17398
80299 4
XPP-5412G
Flashlight
CREE® LED technology – 50,000 + hours LED life
Momentary or constant-on ashlight
Sharp focused beam for distance illumination
Engineered polymer housing
Single tail switch
Waterproof
Impact & chemical resistant
Built-in pocket/belt clip
Powered by 3 AAAA batteries included
Limited Lifetime Warranty*
Lumens: 50
Run-time: 13.75 hrs
Beam distance: 50 meters
Water rating: IP-X7 waterproof
Drop rating: 2 meters
Length: 6.8in, head diameter: 0.6in, handle
diameter: 0.5in, weight: 1.5oz
XPP-5412G
FEATURES
SPECIFICATIONS
SAFETY RATING
XPP-5412G
XPP-5412G High-efciency
deep parabolic
reector
Push-button
tail-cap switch
50
Lumens
Patent 7,738,229
This non-rechargeable penlight is cETLus, ATEX and IECEx listed Intrinsically Safe for use in both above and below
ground hazardous locations where explosive gases and dusts may be present. It is ultra-compact and super slim with a
powerful light output designed to illuminate very tight spaces. The tail-cap switch provides momentary or constant-on
functionality. Power comes from 3 AAAA premium batteries (included).
INTRINSICALLY SAFE
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50
13.75h
2m
1m
50m
161cd

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Dual-Function Headlamp
XPP-5450G
Model UPC 0 17398
XPP-5450G 80300 7
High / Low
High 1615cd
Low 1076cd
High 13.5h
Low 22.75h
60 /40
2m
1m
High 80m
Low 65m
CREE® LED technology – 50,000 + hours LED life
High-brightness spotlight, low-brightness spotlight
Focused spotlight beam for distance illumination
Engineered polymer housing
Single switch located on top of light
Adjustable ratchet tilt head
Non-slip elastic head strap
Heavy-duty rubber strap for hard hat applications
Waterproof, impact & chemical resistant
Powered by 3 premium AAA alkaline batteries (included)
Limited Lifetime Warranty*
 Lumens: high spotlight-60, low spotlight-40
 Run-time: high spotlight-13.5 hrs, low spotlight-22.75 hrs
 Beam distance: 80 meters
 Water rating: IP-X7
 Drop rating: 2 meters
 Width: 2.4in, height: 1.9in, depth: 1.8in, weight: 3.5oz
XPP-5450G
FEATURES
SPECIFICATIONS
SAFETY RATING
Patent 7,738,229
This non-rechargeable dual-function headlamp is cETLus, ATEX and IECEx listed Intrinsically Safe for use in both
above and below ground hazardous locations where explosive gases and dusts may be present. This headlamp
features a multi-position tilt head design and includes an elastic head strap with a non-slip lining and a heavy-duty
rubber head strap for use on a hard hat. The top mounted switch provides user selectable high or low brightness
spotlight operation. Power comes from 3 AAA premium batteries (included).
INTRINSICALLY SAFE
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Heavy-duty rubber
head strap
Spot High Spot Low

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Dual-Function Headlamp
XPP-5452G
Model UPC 0 17398
XPP-5452G 80301 4
CREE® LED technology – 50,000 + hours LED life
High-brightness spotlight, low-brightness spotlight
Focused spotlight beam for distance illumination
Engineered polymer housing
Single switch located on top of light
Adjustable ratchet tilt head
Non-slip elastic head strap
Heavy-duty rubber strap for hard hat applications
Waterproof, impact & chemical resistant
Powered by 3 premium AAA alkaline batteries (included)
Limited Lifetime Warranty*
 Lumens: high spotlight-115, low spotlight-65
 Run-time: high spotlight-4.5 hrs, low spotlight-13 hrs
 Beam distance: 92 meters
 Water rating: IP-X7
 Drop rating: 2 meters
 Width: 2.4in, height: 1.9in, depth: 1.8in, weight: 3.5oz
XPP-5452G
FEATURES
SPECIFICATIONS
SAFETY RATING
Patent 7,738,229
This non-rechargeable dual-function headlamp is cETLus, ATEX and IECEx listed Intrinsically Safe for use in both
above and below ground hazardous locations where explosive gases and dusts may be present. This headlamp
features a multi-position tilt head design and includes an elastic head strap with a non-slip lining and a heavy-duty
rubber head strap for use on a hard hat. The top mounted switch provides user selectable high or low brightness
spotlight operation. Power comes from 3 AAA premium batteries (included).
INTRINSICALLY SAFE
P
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Heavy-duty rubber
head strap
Spot High Spot Low
High / Low
High 2152cd
Low 1141cd
High 4.5h
Low 13.75h
115/ 65
2m
1m
High 92m
Low 67m

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Multi-Function Headlamps
XPP-5456G
XPP-5456G
XPP-5458G
These non-rechargeable multi-function headlamps are cETLus, ATEX, IECEx and MSHA listed Intrinsically Safe Permissible
for use in both above and below ground hazardous locations where explosive gases and dusts may be present. The
headlamps each feature a multi-position tilt head design, a rear-mounted battery compartment and include both an
elastic head strap with a non-slip lining and a heavy-duty rubber strap for use with hard hats. The top mounted dual
switches provides spotlight, full-power white oodlight, half-power white oodlight and either red (5456) or green (5458)
oodlight operation. Power comes from 3 AA premium batteries (included).
INTRINSICALLY SAFE
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XPP-5456G White & Red Floodlight
XPP-5458G White & Green Floodlight
Spotlight
Switch
Two Level White Floodlight
Night Vision Red
High-Contrast Green
Spotlight
XPP-5456G
XPP-5458G
XPP-5458G
DualFlood LowFlood HighSpot Red Flood
Green FloodDualFlood LowFlood HighSpot

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130
14h
2m
1m
120m
3500cd
FL1 SPOTLIGHT
100
18h
2m
1m
140m
4820cd
FL1 SPOTLIGHT
CREE® LED technology – 50,000 + hours LED life
 Spotlight – high/low-brightness white oodlight – red oodlight (5456)
 Spotlight – high/low-brightness white oodlight – green oodlight (5458)
Focused spotlight beam for distance illumination
Unfocused wide-beam oodlight for close-up illumination
 Colored oodlight for night vision preservation (red-5456, green-5458)
Dual-light (spotlight & any white oodlight mode at same time) for maximum versatility
Engineered polymer housing with dual switches located on top of light
Adjustable ratchet tilt head
Non-slip elastic head strap & heavy-duty rubber strap for hard hat applications
Waterproof
Impact & chemical resistant
Powered by 3 premium AA alkaline batteries (included)
Limited Lifetime Warranty*
Lumens: spotlight-100, high white oodlight-90, low white oodlight-20, red oodlight-18, dual-light-175
Run-time: spotlight-18 hrs, high white oodlight-13.5 hrs, low white oodlight-75 hrs,
red oodlight-37 hrs, dual-light-6.5 hrs
 Beam distance: 140 meters
Water rating: IP-X7 waterproof
Drop rating: 2 meters
Width: 3.3in, height: 3.3in, depth: 3.5in,weight: 9.5oz
Lumens: spotlight-130, high white oodlight-100, low white oodlight-25, green oodlight-21, dual-light-190
Run-time: spotlight-14 hrs, high white oodlight-12.5 hrs, low white oodlight-70 hrs,
green oodlight-37 hrs, dual-light-6 hrs
 Beam distance: 120 meters
Water rating: IP-X7 waterproof
Drop rating: 2 meters
Width: 3.3in, height: 3.3in, depth: 3.5in, weight: 9.5oz
FEATURES
XPP-5456G SPECIFICATIONS
XPP-5458G SPECIFICATIONS
SAFETY RATING
Patent 7,738,229
Heavy-duty rubber
head strap
Model UPC 0 17398
XPP-5458G 80158 4
Model UPC 0 17398
XPP-5456G 80156 0

Real-world Product Performance: Nightstick products are built not only
with lumen ratings that exceed most competitor products, but also with
optimized performance characteristics such as candela, beam distance and run-
times. The design must take into consideration all of these factors to impact a
light’s eciency and performance. The Nightstick product line uses CREE® LEDs,
the #1 LED manufacturer in the world. Nightstick products are also designed
and manufactured using the best quality housing materials,
precision engineered reectors, reliable real-world switch
functionality, state-of-the-art electronics and latest
generation battery technology. Innovations
such as Nightstick’s exclusive Dual-Light design,
combining a ashlight and a oodlight into
a single light with the ability to turn both on
simultaneously for added versatility and safety,
is altering the idea of what a ashlight is.
Unwavering Commitment to Quality: All products produced in Bayco
Products’dedicated ISO 9001 Certied Factories undergo rigorous quality control
inspections conducted by independent 3rd party inspectors at multiple points
during the manufacturing process. Additional quality control inspections take
place as products arrive and leave Bayco Products’distribution facility. Quality
is also demonstrated in the customer service experience…with a target of
nothing less than 100% customer satisfaction. Our quality is also backed by a
Limited Lifetime Warranty.
Exceptional Value: Quite simply, the Nightstick product line is designed and
manufactured to outperform and be of a higher quality standard than any
other product in its class. Even with the highest quality standards, Nightstick
products cost less as compared to competitor oerings. We remain committed
to delivering the industry’s best performing, highest-quality products at the
lowest cost possible.
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Nightstick – Performance, Quality and Value

Nightstick, designed and manufactured by Bayco Products, Inc., is a global
brand of professional lighting products including ashlights, headlamps and
Intrinsically Safe lighting solutions that exceed the industry standards in
performance, quality, user-safety and value.
For 30 years, Bayco Products’vast array of portable & corded lighting products,
have been the preferred choice of professionals and discriminating consumers.
The Nightstick and Bayco brands are recognized world-wide as high-performance,
high-quality, high-value lighting solutions across virtually every industry.
Headquartered in North Texas, Bayco Products’110,000 square foot facility is
the international headquarters for R&D, engineering, marketing, sales and
distribution. Bayco Products has dedicated ISO 9001 Certied factories both in
the US and abroad.
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Bayco Lights the Way

640 S. Sanden Blvd.
Wylie, TX 75098
800-233-2155
www.mynightstick.com
Nightstick products are designed in
Texas, US and manufactured abroad
with components from domestic and
international sources.
The distinctive shapes, styles, packaging,
congurations and overall appearances
of these products are trademarks of
Bayco Product, Inc. The unique LED
conguration, body and case shapes
inherently identify them as members of
the Bayco Product, Inc. portfolio.
*Limited Lifetime Warranty
Product is warranted to be free
from defects in workmanship
and materials for the lifetime
of the original owner. Includes
the LEDs, housing, lenses,
electronics and switches.
Primary batteries, normal wear
and abuse are excluded.
United States Department of Labor
Mine Safety and Health Administration
CAT-ISMINI-14D