Night Stick XPR-5572R User manual

THE XPR-5572R IS APPROVED FOR USE
WARNINGS - INTRINSICALLY SAFE
yWARNING: Use only the approved Nightstick 5572-BATT Lithium-ion
rechargeable battery pack or the approved non-rechargeable batteries
listed below.
yWARNING: To prevent ignition of a hazardous atmosphere, do not open
the battery compartment or attempt to exchange any of the supplied battery
packs while in the hazardous environment. This task must ONLY be
performed in an area known to be non-hazardous.
yWARNING: To prevent ignition of a hazardous atmosphere, the approved
Nightstick 5572-BATT Lithium-ion rechargeable battery pack must only be
charged in an area known to be non-hazardous.
yWARNING: When using non-rechargeable batteries in the Nightstick
5570-BATT, use only Energizer EN91 or Energizer E91 batteries.
yWARNING: To prevent ignition of a hazardous atmosphere, non-
rechargeable AA batteries must only be changed in an area known to be
non-hazardous.
yWARNING: To reduce the risk of explosion, do not mix new non-
rechargeable batteries with used non-rechargeable batteries, or mix non-
rechargeable batteries from different manufacturers.
yWARNING: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
yFor personal safety, always conrm the rating of any known hazardous or
potentially hazardous location where the Angle Light is to be used.
CAUTION
yRechargeable Lithium-ion batteries must be used and charged properly.
Improper use can result in serious injury, re, or death.
yDo not leave the battery in direct sunlight or use or store the battery inside
cars in hot weather.
yDo not expose the battery to water or salt water, or allow the battery to
get wet.
yDo not store the battery with metallic objects that may cause a short circuit.
yImmediately discontinue use of the battery if the battery emits an unusual
smell, feels hot, changes color, changes shape or appears abnormal in any
way.
yKeep out of the reach of children.
MOUNTING THE CHARGER
WARNING: While the XPR-5572R Angle Light is certied as an
Intrinsically Safe Permissible product, the charger is NOT Intrinsically
Safe. The charger MUST be installed in a location far enough outside of
the hazardous environment to ensure that it can never come in contact
with any potentially explosive materials.
Tools required for installation:
yA small level
yA hammer
yA small center punch or nail
yAn electric drill and drill bits to suit the wall material and anchoring method
yA #2 Phillips Head Screwdriver
yTorx Wrench (included)
The Nightstick 5572-CHGR1 wall/vehicle charger is designed to mount to
any at, dry surface. The design of the charger will secure the Angle Light
into the charger at virtually any angle. As such, the charger can be mounted
at any angle. For purposes of these instructions, we will be mounting the
charger vertically.
Included with the wall/vehicle charger are 4 - #8 x 32 x 1 ½” Pan Head
Screws that can be used to install the charger to virtually any surface however
special mounting requirements may require different hardware.
yTo install the charger, use the full-size DRILLING DIAGRAM TEMPLATE
located here in the instructions.
ySelect a location to install the charger making sure to check what is on
the other side of the mounting surface…no electrical wires, water lines, etc.
yThe other consideration for determining the mounting location of the
charger is the distance to the AC wall outlet or the 12v DC power outlet.
Please check to make sure that the appropriate Nightstick AC or DC Power
Supply will reach the charger when it is plugged in. Otherwise, relocate the
charger’s installation location as needed.
yOnce the appropriate location has been selected, tape the template in
place using blue painter’s tape (or other non-marring tape) ensuring that
the template is level.
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com
INS-XPR5572-15D
Included in the box - Compris dans la boîte - Incluido en la caja
Instruction Manual
XPR-5572R
THANK YOU FOR SELECTING THE NIGHTSTICK XPR-5572R
INTRINSICALLY SAFE PERMISSIBLE RECHARGEABLE ANGLE LIGHT!
PLEASE SAVE THESE INSTRUCTIONS
Please read these instructions before using your Nightstick XPR-5572R
Intrinsically Safe Permissible Rechargeable Angle Light. They include
important safety information and operating instructions.
Permissible Nightstick XPR-5572 Flashlight/Floodlight
APPROVAL No. 20-A150005-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS: Do not charge in hazardous location. MSHA approved for use with Bayco
Li-ion Battery Pack 5572-BATT or Primary 5570-BATT Battery Pack containing 6 AA
Energizer Type EN91 or L91 batteries. Replace the Battery Pack in fresh air only. Do not
mix batteries from different manufacturers or different types. Battery Pack to be replaced by
a qualified technician only. The Model Nightstick 5572 must not be opened in areas where
permissibility is required. Substitution of components may impair Intrinsic Safety.
CLASS I DIV I GRPS A-D T3
CLASS II & III DIV I GRPS E-G
CLASS I ZONE 0 Group IIC T3
CLASS II ZONE 20 Group IIIC T3
-20ºC ≤ Tamb ≤ +70ºC
0359
E 467756
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
UL listed for use with Bayco Li-ion Battery Pack
5572-BATT or Primary 5570-BATT Battery Pack
containing 6 AA Energizer Type EN91 or E91 batteries.

yUse a hammer and a small center punch or nail to mark all 4 of the hole
locations through the template and then remove the tape and template.
yIf the charger is being installed onto drywall, you will need to install 4 -
#8 Drywall Anchors (included). Using a 1/4” drill bit, drill 4 holes through
the drywall in the locations of the nail marks. Using a #2 Phillips Head
Screwdriver, install all 4 Drywall Anchors into the drywall until they are
each ush with the surface.
NOTE: If the charger is being installed onto a metal surface, drill 4
appropriately sized holes. The diameter of the drill bit required will
be determined by the type of metal and the thickness of the material.
NOTE: If the charger is being installed onto a wooden surface, drill a
3/32” pilot hole in all 4 locations.
yThe mounting screw holes can be accessed from the front of the charger
when the Angle Light is not installed in the charger.
yLooking through the mounting holes in the front face of the charger,
line up the mounting holes for the charger with the pilot holes (or drywall
anchors) and one at a time, carefully insert each of the supplied #8 x 32
x 1 ½” Pan Head Screws into the mounting holes from the front of the
charger. Give each screw a small turn by hand to get each one started.
yUsing a #2 Phillips Head Screwdriver, hand-tighten each screw until the
charger is securely afxed to the mounting surface. CAUTION: Do not
use an electric drill or drill driver to install the screws. Do not over-tighten.
Doing so could damage the mounting holes in the charger.
yPlug either the Nightstick AC or DC Power Supply cord into the power
port on the bottom of the 5572-CHGR1 charger and then into the
appropriate power outlet.
yThe LED Charge Indicator Light on the charger will momentarily light up
GREEN and then turn RED and then go off. This is normal behavior when
the Angle Light is NOT installed in the charger.
yThe charger is now ready to use.
POWERING THE XPR-5572R
The XPR-5572R Intrinsically Safe Permissible Rechargeable Angle
Light can be powered in one of two ways:
yThe Nightstick 5572-BATT Lithium-ion Rechargeable Battery Pack.
yThe Nightstick 5570-BATT Non-Rechargeable Battery Carrier and 6 - AA
Energizer EN91 or Energizer E91 Batteries.
WARNING: Do not use any other type of non-rechargeable battery with
this light.
WARNING: Do not use rechargeable AA batteries with this light.
5572-BATT LITHIUM-ION RECHARGEABLE BATTERY PACK
WARNING: The Nightstick 5572-BATT Lithium-ion Rechargeable
Battery Pack is a proprietary shape and design and will only t in
the XPP-5570R or XPR-5572R Angle Lights. Do not attempt to use
this battery pack in any other light. Do not attempt to use any other
rechargeable battery pack in this light.
WARNING: The Nightstick 5572-BATT Lithium-ion Rechargeable
Battery Pack is a sealed unit and is not designed to be opened up. Do
not attempt to open the 5572-BATT Lithium-ion Rechargeable Battery
Pack.
yTo install the 5572-BATT Lithium-ion Rechargeable Battery Pack,
unscrew the Torx Head Screw located on the Battery Compartment Door
on the base of the light using the included Torx Wrench. (Image 1)
NOTE: The Battery Compartment Door Torx Screw utilizes a design
that prevents the screw from falling out of the door. Do not attempt to
remove the screw. (Image 2)
Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com
INS-XPR5572-15D
yWith the Battery Compartment Door opened enough to provide
clearance, insert the 5572-BATT Lithium-ion Rechargeable Battery Pack
with the end having the metal contacts on it being inserted rst and the
rails on the bottom of the Battery Pack positioned toward the back of the
light. (Image 3)
yWith the 5572-BATT Lithium-ion
Rechargeable Battery Pack fully inserted
into the handle of the light, close the Battery
Compartment Door and secure it in place with
the Battery Compartment Door Torx Head Screw
and the included Torx Wrench. (Image 4)
WARNING: Do not over-tighten the Battery
Compartment Door Torx Head Screw.
The Angle Light is now ready to be powered
using the Nightstick 5572-BATT Lithium-ion
Rechargeable Battery Pack.
5570-BATT NON-RECHARGEABLE BATTERY CARRIER
WARNING: The Nightstick 5570-BATT Non-Rechargeable Battery
Carrier is a proprietary shape and design and will only t in the XPP-
5570R or XPR-5572R Angle Lights. Do not attempt to use this battery
pack in any other light. Do not attempt to use any other battery pack
in this light.
The Nightstick 5570-BATT Non-Rechargeable Battery Carrier is
designed to t 6 AA batteries. In order to maintain the XPR-5572R’s
Intrinsically Safe Permissible rating, the only AA batteries certied for use
with this light are the Energizer EN91 or Energizer E91.
Do not attempt to use any other brand or model of AA batteries with this
light.
Do not attempt to use any type of rechargeable AA batteries with this
light.
Installing or replacing the batteries
yBegin by positioning the 5570-BATT Non-Rechargeable Battery Carrier
with the arrow pointing to the left. (Image 5)
yUsing the thumb and index nger, squeeze in on the two sides of the
carrier cover closest to the right end of the carrier. (Image 6)
yThis action will cause the tabs on the right end of the cover to release
from the base and allow the cover to simply lift away. (Image 7)
yUsing 6 – AA Energizer EN91 or Energizer E91 (make sure that all 6
batteries are of one or the other model…do not use a combination of the
two), install the batteries per the diagram located on the inside base of the
battery carrier. (Image 8)
yTake care not to bend any of the battery contact springs, and to make
sure that all 6 batteries are properly seated before reinstalling the cover.
(Image 9)
yTo reinstall the cover, insert the two tabs on the left-hand end of the
cover into the two corresponding slots on the left end of base. (Image 10)
Image 1 Image 2 Image 3
Image 4
Image 5 Image 6 Image 7
Image 8 Image 9 Image 10

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com
INS-XPR5572-15D
yWhile keeping the left-hand tabs in their
slots, gently press down on the right side of the
cover until the two right-hand tabs slip into their
respective slots. (Image 11)
NOTE: The battery carrier cover will only t
one way. It is not possible to install it in a
reversed position.
The Nightstick 5570-BATT Non-Rechargeable
Battery Carrier is ready to install into the Angle
Light. Installation of the 5570-BATT Non-
Rechargeable Battery Carrier into the Angle Light
is the same as installing the 5572-BATT Lithium-
ion Battery Pack. Please see the instructions listed above in the 5572-
BATT LITHIUM-ION RECHARGEABLE BATTERY PACK section.
PLACING THE ANGLE LIGHT INTO THE CHARGER
The Nightstick 5572-CHGR1 charger is designed to securely hold a
properly installed XPR-5572R Angle Light in place under conditions up to
and including 9g of lateral force meeting the requirements of NFPA 1901
(2009).
WARNING: Installing the Angle Light into the charger MUST be done
using the following steps. Failure to do so could damage the charger
or its ability to hold the Angle Light securely in place.
The spring-loaded grips located on the charger, are designed to snap
around the body of the light one at a time…not simultaneously.
yWhile positioned in front of the charger, grasp the Angle Light around
the bezel and place either the left or right side of the light into the charger
at an approximate 45 degree angle being certain that the base of the light
rests on the base contour of the charger. (Image 12)
yWhile holding the inserted side of the light against the back of the
charger’s contour, rmly press straight back on the opposite side of the
light (allowing the edge to slide around the contour of the charger) until it
slips past the Spring-loaded Gripper and snaps into the charger. (Image
13)
WARNING: Attempting to push the Angle Light straight into the
charger or from an angle above or below, could result in damage to
the charger and should not be attempted.
Conrmation of proper installation can be seen in the LED Charge
Indicator Light. When the Angle Light is properly installed in the charger,
and power is being supplied by the Nightstick AC or DC Power Supply,
the LED Charge Indicator Light on the charger will light up constant RED
indicating that the unit is being charged. (Image 14)
REMOVING THE ANGLE LIGHT FROM THE CHARGER
yWhile positioned in front of the charger, grasp the Angle Light around
the bezel and twist it in either a clockwise or counter-clockwise direction.
(Image 15)
Image 17
yThis action will cause the side of the light to disengage from the charger
and slip past the Spring-loaded Gripper. (Image 16)
yWhile maintaining an approximate 45 degree angle to the light, pull the
light straight away from the charger. (Image 17)
yThe light has now been safely removed from the charger and is ready
to use.
CHARGING THE ANGLE LIGHT
WARNING: Use only the supplied Charger, Lithium-ion Rechargeable
Battery Pack and AC or DC Power Supply for charging. Do not
attempt to charge this light with non-rechargeable or rechargeable AA
batteries installed.
yThe time required to charge the Angle Light is conditional on the
remaining charge left in the Lithium-ion Rechargeable Battery Pack at the
time of charging. The maximum charge time required is approximately 6
hours.
yFully charge the Lithium-ion Rechargeable Battery Pack before the rst
use, or if the Lithium-ion Rechargeable Battery Pack has been unused for
several months.
yInstall the Angle Light into the charger using the exact method described
in this Instruction Manual above (“PLACING THE ANGLE LIGHT INTO
THE CHARGER”). WARNING: Failure to do so could damage the
charger and/or the light.
yWhen the Angle Light is properly seated in the charger, the LED
Charge Indicator light will turn solid RED indicating that the Lithium-
ion Rechargeable Battery Pack is charging (Image 14). The Lithium-
ion Rechargeable Battery Pack is fully charged when the LED Charge
Indicator light turns GREEN.
yThe Lithium-ion Rechargeable Battery Pack does not have any
Recharge Memory Effect, therefore placing the Angle Light in the charger
prior to full depletion of the battery does not adversely affect the battery
life. The Angle Light can be kept in the charger indenitely without any
negative impact on the battery or the battery life.
OPERATION
THE XPR-5572R HAS EIGHT SEPARATE LIGHTING MODES:
yHigh-brightness Flashlight
yMedium-brightness Flashlight
ySurvival-mode Flashlight
yFlashlight Strobe
yHigh-brightness Floodlight
yMedium-brightness Floodlight
ySurvival-mode Floodlight
yDual-Light (both the Flashlight and Floodlight
on at the same time)
Flashlight Modes
To activate the Flashlight, press and release the Flashlight Switch
(Image 18). The default mode will be High-brightness. To select the
brightness level for the Flashlight, press and hold the Flashlight Switch.
The ashlight will cycle from high to medium to Survival and then back
up again at a rate of approximately one mode per second. The light will
continue to cycle up and down through the various modes as long as the
switch is held down. When the desired brightness level is reached, simply
release the Flashlight Switch, and the light will remain in that brightness
mode. To turn the Flashlight off, press and release the Flashlight Switch
one more time.
Strobe
To activate the Strobe, double click the Flashlight Switch (Image 18). To
turn the Strobe off, press and release the Flashlight Switch one more time.
Floodlight Modes
To activate the Floodlight, press and release the Floodlight Switch
(Image 18). The default mode will be High-brightness. To select the
brightness level for the Floodlight, press and hold the Floodlight Switch.
The oodlight will cycle from high to medium to Survival and then back
up again at a rate of approximately one mode per second. The light will
continue to cycle up and down through the various modes as long as the
switch is held down. When the desired brightness level is reached, simply
Image 11
Image 12 Image 13 Image 14
Image 15 Image 16
Image 18

Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com
INS-XPR5572-15D
release the Floodlight Switch, and the light will remain in that brightness
mode. To turn the Floodlight off, press and release the Floodlight Switch
one more time.
Dual-Light Mode
Dual-Light mode allows the user to turn on both the Flashlight and
the Floodlight at the same time. Dual-Light mode can be activated by
simply pressing the Flashlight Switch and then the Floodlight Switch or the
Floodlight Switch and then the Flashlight Switch (Image 18). If the Angle
Light already has the Flashlight or the Floodlight on (regardless of what
brightness mode that light is in), pressing the switch for the light that is NOT
on, will activate Dual-Light mode. The user can leave Dual-Light mode
and go back to either Flashlight or Floodlight mode simply by pressing the
switch for the mode that they wish to turn off. To turn both lights off, simply
press each of the switches independently.
BAYCO PRODUCTS LIMITED LIFETIME WARRANTY
WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in
workmanship and materials for the original purchaser’s lifetime. The Limited
Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable
batteries, chargers, switches, electronics and included accessories are
warranted for a period of two years with proof of purchase. Disposable, non-
rechargeable batteries are excluded from this warranty. Normal wear and
failures which are caused by accidents, misuse, abuse, faulty installation
and lightning damage are also excluded.
In the event that Bayco Products, Inc. receives notice that any product
does not conform to its warranty, the original purchaser’s sole and exclusive
remedy, and Bayco Products, Inc.’s sole and exclusive liability, shall be
for Bayco Products, Inc., at its sole option, to either repair or replace the
non-conforming product in accordance with this limited warranty. The
original purchaser shall follow the instructions below to qualify for a repair
or replacement product. This is the only warranty, expressed or implied,
including any warranty of merchantability or tness for a particular purpose.
IN NO EVENT WILL BAYCO PRODUCTS, INC. OR ITS AFFILIATES
OR SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL
OR CONSEQUENTIAL DAMAGES OF ANY KIND REGARDLESS OF
THE FORM OF ACTION, WHETHER IN CONTRACT, TORT (INCLUDING
NEGLIGENCE), STRICT LIABILITY OR OTHERWISE. THE TOTAL
CUMULATIVE LIABILITY TO CUSTOMER, FROM ALL CAUSES OF
ACTION AND ALL THEORIES OF LIABILITY, WILL BE LIMITED TO AND
WILL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT PAID
BY CUSTOMER.
If this product is used for rental purposes, the warranty term is reduced
to 90 days from the date of purchase.
WARRANTY CLAIMS – USA
Return the product to the place of purchase for all warranty related
issues. If this is not possible, contact Bayco Customer Service at (800) 233-
2155 M-F 8-5 Central Time for a Return Goods Authorization (RGA). Do not
return this product to Bayco without rst receiving an RGA Number from
Bayco Customer Service. When returning the product, the RGA Number
must be written on the outside of the shipping box.
WARRANTY CLAIMS – OUTSIDE OF USA
Return the product to the place where purchased for all warranty related
issues.
EXTENT OF COVERED WARRANTY WORK
Bayco will repair or replace this product at our option. If it is determined
that the warranty is no longer in effect, Bayco will contact you with a repair
estimate before beginning any work.
WARRANTY QUESTIONS
If you have any questions about this warranty or any other Bayco
product inquiries, please contact Bayco Customer Service at (800) 233-
2155 M-F 8-5 Central Time.
RECORD YOUR WARRANTY INFORMATION
Please record your XPR-5572R product information here for use with
any warranty claim.
Serial Number ________________________________
Date of Purchase ________________________________