Nokia Lumia 800 User manual

Check the repair
policy before
performing any
mechanical repair
on Service Level
1&2!
Service Manual for L1 and L2
Nokia Lumia 800
RM-801, RM-819
Key features
Windows Phone Mango operating system
Large 3.7" OLED ClearBlack screen
Best instant social experience
Sync, store and share media files
Fast browsing with IE9
Version 2.0
Exploded view Disassembly steps Disassembly video
Assembly steps Assembly video Service devices
Product controls and interfaces Service concept Phone reset
©2011 Nokia | Confidential | All Rights Reserved.
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Service Manual Level 1 and 2
Nokia Lumia 800
RM-801, RM-819
Version 2.0
Exploded view
DISPLAY
I0004
EARPIECE BOOT
I0028
EARPIECE
I0029
LIGHT SWAP PWB
I0011
THERMAL PAD
I0023
FLASH BOOT
I0026
USB DOOR
I0001
SIM DOOR
I0002
TYPE LABEL
I0027
BTB RUBBER
I0012
ALS PROXIMITY FPC
I0006
SHIELDING COVER 1
I0019
SHIELDING COVER 2
I0020
THERMALPAD
I0022
CAMERA MODULE
I0030
SIDE KEY FLEX
I0031
AV FLEX
I0032
TYPE LABEL 2
I0027
SCREW TORX+
SIZE 5 M1.4 X 1.7
I0003
WINDOW FRAME
I0005
THERMAL PAD
I0018
SCREW TORX+
SIZE 5 M1.4 X 3.6
I0007
BATTERY
I0009
CHASSIS
I0008
BATTERY SPONGE
I0010
THERMAL PAD
I0025
THERMAL PAD
I0024
SHIELDING COVER 7
I0017
SHIELDING COVER 8
I0016
THERMAL PAD
I0018
BTB RUBBER
I0014
BTB RUBBER
I0013
BTB RUBBER
I0015
SHIELDING COVER 4
I0021
BODY
I0036
FLASH MODULE
IHF SPEAKER
I0033
ANTENNA
I0034
LIGHT SWAP PACKAGE
(I0011 - I0029)
2
BODY ASSEMBLY
(I0031 - I0036)
3
DISPLAY ASSEMBLY
(I0004, I0005)
Only available
as assembly
Not reuseable
after removal
Repair/swap
only in level 3
©2011 Nokia | Confidential | All Rights Reserved.

Service Manual Level 1 and 2
Nokia Lumia 800
RM-801, RM-819
Version 2.0
Disassembly steps
For disassembling you need the Nokia Standard toolkit version 2. You will also need the camera removal
tool SS-210 and the unibody opening tool SS-282.
Protect the DISPLAY with protective film.

Push in from the shown place to open the USB DOOR.
Pull the SIM DOOR to the direction shown to open it.

Remove the SIM DOOR.
Pull out and remove the USB DOOR. Do not use it again. Discard it.

Unscrew the two Torx+ size 5 screws in the order shown. Do not use them again. Discard them.
Insert the unibody opening tool SS-282 to the shown place and lever up the top left corner of the
WINDOW FRAME.

Insert the SS-282 to the shown place and lever up the top right corner of the WINDOW FRAME.
Release the left side of the WINDOW FRAME by sliding the SRT-6 to the direction shown. Start from the
top end of the device. While releasing the WINDOW FRAME, be careful not to damage the BODY
ASSEMBLY.

Release also the right side of the WINDOW FRAME by sliding the SRT-6 to the direction shown. Start from
the top end of the device.
Pull the WINDOW FRAME gently to the direction shown to release the three remaining clips holding it.

Turn over the WINDOW FRAME as shown. While turning the WINDOW FRAME, be careful not to damage the
two shown flexes.
Use the SS-93 to open the DISPLAY connector. While opening the connector, be careful not to damage it
or nearby components.

Use the sharp end of the SS-93 to open the PROXIMITY connector. While opening the connector, be
careful not to damage it or nearby components.
The WINDOW FRAME can now be separated.

Remove the PROXIMITY flex by pulling it with fingers. Do not use it again. Discard it.
Unscrew the six Torx+ size 5 screws in the order shown. Do not use them again. Discard them.

Lift the CHASSIS up from the shown place. While removing the CHASSIS, be careful not to bend it.
Carefully pull the BODY ASSEMBLY to the direction shown to release the left side of the CHASSIS.

Pull the CHASSIS to the direction shown to remove it.
Lift up the BATTERY from the battery compartment.

Use the SS-93 to open the BATTERY connector. Be careful not to damage the BATTERY connector or the
components nearby.
The BATTERY can now be separated.

Remove the BATTERY SPONGE with tweezers. Do not use it again. Discard it.
Open the shown connector with the SS-93. Be careful not to damage the connector or any nearby
components.

Open the shown connector with the SS-93. Be careful not to damage the connector or any nearby
components.
Open the shown connector with the SS-93. Be careful not to damage the connector or any nearby
components.

Lift up the ENGINE BOARD from the bottom end.
Carefully pull out and remove the BODY ASSEMBLY.

Remove the EARPIECE BOOT with tweezers.
Release the EARPIECE with the dental tool. Be careful not to injure yourself or the ENGINE BOARD with
the sharp end of the dental tool.

Remove the EARPIECE with tweezers. Do not use it again. Discard it.
Place the SS-210 on top of the CAMERA and push down the metal sheets to unlock the camera retaining
clips. Lift up and remove the CAMERA.

Use tweezers to remove the FLASH BOOT. Be careful not to damage the ENGINE BOARD or the two pins
while removing the FLASH BOOT. Do not use the FLASH BOOT again. Discard it.
The Nokia Lumia 800 disassembly procedure is complete.
-END OF DISASSEMBLY-
©2011 Nokia