Norac Case 44 Series User manual

Case 44 Series Main Lift Option
Installation Manual (4-bolt)
Spray Height Controller
Improving the competitiveness of Industry and Agriculture
throu
g
h Precision Measurement

Printed in Canada
Copyright 2010 by NORAC Systems International Inc.
Reorder P/N: UC4+CS4-4B-INST Rev B (Case 44 Series Main Lift Kit – 44962D)
NOTICE
NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS
1INTRODUCTION ................................................................................................................................. 1
2PARTS LISTS......................................................................................................................................... 3
3HYDRAULIC INSTALLATION........................................................................................................... 6
4MAIN LIFT VALVE INSTALLATION ................................................................................................ 8
5ELECTRICAL INSTALLATION.......................................................................................................... 9
6COMPLETING THE INSTALLATION............................................................................................. 10
7ELECTRICAL REFERENCE – CABLE DRAWINGS....................................................................... 11
7.1ITEM C16: 44658-46D –CABLE VALVE DT ROLL WITH PIGTAIL DT......................................... 11
7.2ITEM C17: 44658-62 -CABLE VALVE CS4 INTERFACE ................................................................ 12

2
1 INTRODUCTION
Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system
is manufactured with top quality components and is engineered using the latest technology to
provide operating features and reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have
suggestions regarding the parts list or the installation procedure, please don’t
hesitate to contact us.
NOTICE:
Every effort has been made to ensure the
accuracy of the information contained in
this manual. All parts supplied are selected
specially to fit the sprayer to facilitate a
complete installation. However, NORAC
cannot guarantee all parts fit as intended
due to the variations of the sprayer by the
manufacturer. Please read this manual
in its entirety before attempting
installation.
ATTENTION:
When installing the UC4+ Spray Height
Control system please be aware that at a
point in the installation your sprayer booms
will be inoperative until the installation is
complete. Any installation procedure
requiring boom movement will need
to be done first. Once the hydraulics
have been disconnected you must complete
the electrical installation before the booms
become operative.

3
2 PARTS LISTS
The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on
the left side of this table references each part.
Please ensure that all parts in your kit are present before proceeding with your installation.
Table 1 – Case 44 Series Main Lift System Parts
Item Part Number Name Quantity
C16 44658-46D CABLE VALVE DT ROLL WITH PIGTAIL 1
C17 44658-62 CABLE VALVE CS4 INTERFACE 1
H01 44865-48 HYDRAULICS FITTING KIT - CS4 1
H02 44863-38 HOSE ASSEMBLY 122R2-06 156 IN L 6FORX 6FORX90 2
M01 UC4+CS4-4B-INST MANUAL INSTALLATION UC4+ CASE 44 SERIES MAIN LIFT KIT - 44962D 1
V01 44962D VALVE ASSEMBLY EXPANSION DPOC PROP DT 4 BOLT 1

4
Table 2 - 44865-48 - Hydraulics Fittings Kit Details
Item Part Number Name Quantity Picture
F03 104586 TEE ADAPTER - 6FORX 6MORT 2
F04 44917 MALE ADAPTER - 6MB 6MOR 2
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
The use of dielectric grease is not recommended on any NORAC electrical connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of the
supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex
Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

5
Figure 1 - Hydraulic Components

6
3 HYDRAULIC INSTALLATION
WARNING!
The hydraulic system creates very
high pressure. Before disconnecting
any hydraulic lines ensure all pressure
has been bled from the system.
IMPORTANT:
Component failure due to oil
contamination is not covered under
the UC4+ Spray Height Control
system warranty. It is recommended
that a qualified technician does the
hydraulic installation.
Sprayers with a model year of
2007 and older require the main lift
valve to be changed. See Section 4 for
instructions on how to do this.
1. Use Figure 1 as a reference for
installing the hydraulics.
2. Install the 6MB 6MOR fitting (F04) into
the A and B ports of the expansion
block (Figure 2).
Figure 2 - Expansion Block Assembly
3. Remove the four 4MBP plugs from the 2
station valve block.
4. Coat the four o-rings in hydraulic oil
and install them into the expansion
block. Ensure the o-rings are seated
properly.
5. Attach the expansion block to the 2
station block using the included spring
washers and bolts.
6. Tighten the bolts to 31 ft-lbs.
Figure 3 - Expansion Valve Final Assembly

7
7. If the valve block is not already installed
on the sprayer, install it as outlined in
the UC4+ Spray Height Control kit
installation manual.
8. Attach the straight 6FORX fittings on
the hoses (H02) to the A and B ports
on the expansion block. Route the free
end of the hoses (H02) to the Case
main lift tee, which is located near the
sprayer axle.
9. Disconnect the raise hose that runs
from the Case valve block to the main
lift tee and install the 6FORX 6MORT
(F03) onto the existing Case 6MORT
(Figure 4).
10. Connect the NORAC hose (H02) that
is connected to the B port on the
NORAC expansion block to the tee
fitting F03.
11. Reconnect the hose that runs from the
Case main lift valve block to the main lift
tee. This connects onto the tee fitting
F03.
12. Disconnect the lower hose that runs
from the Case valve block to the main
lift tee
13. Connect the NORAC hose (H02) that
is connected to the A port on the
NORAC expansion block to the tee
fitting F03.
14. Reconnect the hose that runs from the
Case main lift valve block to the main lift
tee. This connects onto the tee fitting
F03.
You must ensure no hydraulic
components will interfere with
any sprayer parts or be pulled
tight at any time.
Figure 4 - Location of Main Lift Tees (when looking from the front of the sprayer
towards the rear)
Hoses running to
main lift cylinders
Main Lift Tee
connectors
Hoses running forward
t
o Case main lift block

8
4 MAIN LIFT VALVE INSTALLATION
If the sprayer was built prior to model year
2007 then the main lift valve may have to be
replaced with a part from your local Case
Dealership. If the booms will go up, but not
down; the valve will need to be replaced.
The Case part number of the required valve
is 87558232.
1. Lower the main lift all the way to the
bottom.
2. Turn OFF the sprayer ignition.
3. Loosen the hoses on each side of one of
the main lift cylinders located at the
back of the sprayer. This is to remove
any pressure from the system.
4. Remove the coils from the main lift
valve, located under the sprayer.
5. Thread the valve out of the valve
housing and thread the new valve in.
6. Reinstall the coils onto the new main lift
valve.
Figure 5 - Main Lift Valve Location
Remove this
nut and the
two coils.

9
5 ELECTRICAL INSTALLATION
Figure 6 – Cable Connections
Cable C16 and C17 are the only
cables included in the kit.
1. Locate the end of the previously
installed valve extension cable. This is
at the rear of the sprayer.
2. Disconnect the Case Interface Cable
from the Valve Extension Cable and
connect the 6-pin connectors on cable
C17 between the cables.
3. Connect the three pin shroud labeled
“Connect to C11” on cable C17 to the
free three pin tower on the valve
extension cable.
4. Connect cable C16 to the three pin
shroud on cable C17.
5. Connect the 2-pin connector on cable
C16 marked ROLL CCW to the coil
on the port side of the valve block.
The port side is the side of the
valve block with the left and
right tilt hoses.
6. Connect the 2-pin connector on cable
C16 marked ROLL CCW to the
other free coil.
The pigtails on cable C16 are
not used for this installation.
7. Tie up all cabling so that it will not
interfere with any components on the
sprayer.

10
6 COMPLETING THE INSTALLATION
You can now continue to install the
remainder of your UC4+ Spray Height
Control System.
If the system is fully installed then refer to
the UC4+ Operators Manual to run an
Automatic Install with the CS4 type
selected.

11
7 ELECTRICAL REFERENCE – CABLE DRAWINGS
7.1 ITEM C16: 44658-46D –CABLE VALVE DT ROLL WITH PIGTAIL DT

12
7.2 ITEM C17: 44658-62 -CABLE VALVE CS4 INTERFACE

Canada
NORAC Systems International Inc.
CALL TOLL FREE: 1-800-667-3921
[phone]
SHIPPING ADDRESS:
3702 Kinnear Place
Saskatoon, SK
S7P 0A6
United States
NORAC, Inc.
CALL TOLL FREE: 1-866-306-6722
[phone]
SHIPPING ADDRESS:
6667 West Old Shakopee Road, Suite 111
Bloomington, MN
55438
Europe
NORAC Europe sarl
(+33) (0)4 26 47 04 42
SHIPPING ADDRESS:
Rue de l’hermitage
01090 Guereins
France
www.norac.ca