Norac UC5 Rogator 600 User manual

Spray Height Controlle
r
Rogato
r
(600)
Installation Manual
RG09

Printed in Canada
Copyright 2009 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-RG09-INST Rev A (Rogator 600)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and
without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction.....................................................................................................1
2General UC5 System Layout.........................................................................2
3Kit Parts ...........................................................................................................3
4Ultrasonic Sensor Installation .......................................................................6
5Roll Sensor Installation ............................................................................... 10
6Module Installation ...................................................................................... 12
7Connecting the Sensors to the CANbus................................................... 17
8Hydraulic Installation .................................................................................. 18
9Software Setup............................................................................................. 22
10Cable Drawings ............................................................................................ 23

1
1Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system
is manufactured with top quality components and is engineered using the latest technology to
provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Every effort has been made to ensure the accuracy of the information contained in
this manual. All parts supplied are selected to specially fit the sprayer to facilitate
a complete installation. However, NORAC cannot guarantee all parts fit as
intended due to the variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

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2General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout
The use of dielectric grease is not recommended on any NORAC electrical
connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of
the supplied Permatex Anti-seize grease to all threaded parts upon installation.
Permatex Anti-seize lubricant is preferred, but other similar anti-seize products
may be used.

3
3Kit Parts
3.1 Kit Overview
Figure 2: RG09 System Parts

4
3.2 Hydraulic Plumbing
Figure 3: RG09 Hydraulic Plumbing

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3.3 List of Parts
Item Part Number Name Quantity
C01 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1
C02 43220-01 CABLE UC5 NETWORK 14 AWG 1M 1
C04 43210-01 CABLE UC5 NETWORK 18 AWG 1M 2
C05 43210-10 CABLE UC5 NETWORK 18 AWG 10M 4
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 4
C20 43240-01 CABLE UC5 INTERFACE TILT DT 1
C21 43240-31 CABLE UC5 INTERFACE MAIN DT (WITH AUX 1, 2 & 3) 1
E01 43710 UC5 CONTROLLER MODULE 1
E02 43720 UC5 VALVE MODULE 1
E03 43732 UC5 INPUT MODULE PASS THRU 1
E04 43740 UC5 ROLL SENSOR 2
E05 43750 UC5 ULTRASONIC SENSOR 3
E10 43760 UC5 NETWORK COUPLER 3-WAY 2
E11 43765 UC5 NETWORK COUPLER 8-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2
F01 44928 ORIFICE INSERT .047 IN ONE WAY 2
M01 UC5-BC-MANUAL-ECH0/VT MANUAL UC5 OPERATORS - VIRTUAL TERMINAL 1
M02 UC5-BC-RG09-INST MANUAL INSTALLATION UC5 ROGATOR (600) 1
P01 106034 UC5 NETWORK 2 PIN PLUG 4
P02 106035 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
P03 106162 UC5 NETWORK 6 PIN PLUG 4
V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1

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4Ultrasonic Sensor Installation
4.1 Ultrasonic Sensor Serial Number Arrangement
When installing the UC5 sensors, start with the smallest serial number on the left-hand side,
and proceed to the largest serial number on the right hand side. Each UC5 sensor has a serial
number stamped on the sensor housing.
Apply a light coating of the supplied Permatex Anti-seize grease to all threaded
parts upon installation.
Figure 4: Sensor Serial Number Arrangement

7
4.2 Wing Sensor Installation
1. The sensor bracket should be oriented forward (ahead of the boom).
2. Mount the wing sensor brackets inside of the breakaway sections.
3. Mount the NORAC UC5 ultrasonic sensor into the sensor bracket and run the sensor
cable behind the bracket.
Figure 5: Outer Wing Sensor Bracket Location and Mounting
Figure 6: Inner Wing Sensor Bracket Mounting

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Figure 7: Wing Sensor Bracket Mounting on Chafer Boom
Oute
r
Inne
r

9
4.3 Main Lift Sensor Installation
1. There are a variety of ways to mount the main lift bracket. The bracket should position the
sensor approximately in the center of the sprayer, forward of the boom. An example of
this mounting is illustrated in Figure 8.
2. Mount the ultrasonic sensor to the main lift bracket.
Figure 8: Example Mounting of the Main Lift Sensor
Avoid mounting the main lift sensor over or near a wheel-track. Measurements
from the wheel-track do not provide an accurate crop height and will cause
measurement and control error.
Ensure the bracket does not collide with any other part of the sprayer throughout
the full range of main lift motion.

10
5Roll Sensor Installation
5.1 Bracket Assembly
1. Securely mount the roll sensors to the included roll sensor brackets using the #6 machine
screw and nylon lock-nuts.
2. The orientation of the mounted roll sensor to the roll sensor bracket will depend on the
bracket mounting. The roll sensor CANbus connector must be pointing towards the right
side of the sprayer.
Figure 9: Mounting Roll Sensor to Bracket
Figure 10: Roll Sensor Orientation - Connector Facing Right Wing

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5.2 Roll Sensor Mounting Guidelines: Center Pivot Booms
1. When mounting the roll sensors, mount one to the boom frame and one to the chassis
(non-pivoting portion of the sprayer). For optimal performance, minimize the distance
between the roll sensors (A) and minimize the height from each roll sensor to the pivot
point (B)
Figure 11: Roll Sensor Mounting on a Center Pivot Suspended Boom
2. Ensure the roll sensors are relatively level when the sprayer boom and chassis are level.
3. Both roll sensor cables should be pointing towards the right hand wing of the sprayer.
4. Ensure both roll sensors are mounted adequately and that the cables provide enough slack
to allow sufficient boom roll.
Figure 12: Roll Sensor Mounting
Boom Frame Roll Senso
r
Chassis Roll Senso
r

12
6Module Installation
6.1 Control Module
1. Refer to Figure 1 and Figure 13.
2. Securely mount the control module (E01) inside the sprayer cab, using screws or cable ties.
3. Connect the display terminal to the control module using the display cable. This cable must
be connected to the end of the control module with only one Deutsch connector.
4. Connect the existing power cable to one of the two CANbus connectors on the other end
of the control module.
5. Route cable C01 from the other CANbus connector towards the rear of the sprayer.
Figure 13: Control Module Mounting

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6.2 Valve Module
1. Install the valve module (E02) to the top of the NORAC valve block. Orient the 6-pin
Deutsch (CANbus) connectors towards the P and T ports with the label facing up.
Figure 14: Valve Module
2. Verify the valve coil connectors are oriented vertically (Figure 15).
Figure 15: Align Coils
3. Place the valve module between the valve coils. Slide a valve mounting bracket over the
connectors of the valve module and the valve coil connectors. This may require flexing the
plastic bracket slightly (Figure 16).
4. Ensure the bracket is pushed over the connectors far enough to allow the clips to engage
behind the valve connectors.
Output Numbe
r
Normal Function
1 Left Up
2 Left Down
3 Right Up
4 Right Down
5 Option 1
6 Option 2
7 Option 3
8 Option 4

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Figure 16: Valve Module Bracket Installation
5. Connect the valve module CANbus to cable C01 from the control module. Route cable
C02 from the other CANbus connector to the input module.
6. With the valve module securely mounted to the valve block, connect the valve cables (C10),
to the valve coils. Insert the 2-pin plugs (P01) into the unused 2-pin connectors on the
valve module.
7. Connect the temperature probe to the valve block using the supplied 3/8” x 1/2” hex bolt.
Figure 17: Valve Module - Valve Coil Connections
Tank Port
Pressure Port
Sense Port Left Tilt Ports
Right Tilt Ports

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6.3 Input Module
1. Install the input module (E03) on the sprayer near the NORAC valve block. Secure it to
the boom with cable ties.
2. Connect the free end of the CANbus cable (C02) from the valve module to the input
module.
3. Insert the 12 pin plug (P02) into the OEM 3 connector on the end of the input module.
4. Connect the 12 pin connector on the tilt interface cable (C20) to the Thru 2 connector on
the side of the input module.
5. Connect the 12 pin connector on the main lift interface cable (C21) to the Thru 1
connector on the side of the input module.
6. Insert the connectors on C21 into the connectors on the Relay Module (AGCO Part
Number: 121749).
7. Insert the connectors on C20 into the VG solenoid connectors on the Rogator wiring
harness.
Figure 18: Input Module Connections

16
Figure 19: Input Module Mounting

17
7Connecting the Sensors to the CANbus
1. Route cable C03 from the input module to the 8-way coupler (E11).
2. Connect both roll sensors to the 8-way coupler. Fasten the 8-way coupler to the boom
with cable ties.
3. Connect the main lift sensor to the 8-way coupler using cable C04 and a 2-way coupler
(E12). Cable C04 and item E12 may not be needed if the 8-way coupler is mounted close
enough to the main lift sensor.
4. Connect each 3-way coupler (E10) between two cables (C05). Insert a plug (P03) into the
unused connector on each 3-way coupler.
5. Connect two cables (C05) to the 8-way coupler and route along the booms to the wing
sensors. Follow existing cables and hoses to be sure the cable will not be pinched or
stretched.
Figure 20: UC5 Module Locations and Cable Connections
6. At the sensor brackets, attach a 2-way coupler with terminator (E20) to the sprayer boom.
The 2-way coupler with terminator is the white two way coupler. Plug the sensor and the
CANbus cable into the 2-way coupler.
7. Insert the plugs (P03) into the unused connectors on E11.