Norac CS02 User manual

Spray Height
C
ontroller
Case IH
(3150, 3185, 3200)
Installation Manual
CS02

Printed in Canada
Copyright 2009 by NORAC Systems International Inc.
Reorder P/N: UC5-BC-CS02-INST Rev B (Case IH 3150, 3185, 3200)
NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this
manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents
1Introduction.............................................................................................................. 1
2General UC5 System Layout .................................................................................. 2
3Kit Parts.................................................................................................................... 3
4Pre-Install Checklist................................................................................................ 7
5Ultrasonic Sensor Installation................................................................................. 8
6Roll Sensor Installation......................................................................................... 13
7Module Installation................................................................................................ 16
8Connecting the Sensors to the CAN-Bus ............................................................. 20
9Hydraulic Installation............................................................................................ 21
10 Software Setup ....................................................................................................... 24
11 Cable Drawings...................................................................................................... 25

1
1 Introduction
Congratulations on your purchase of the NORAC UC5 Spray Height Controller. This system is
manufactured with top quality components and is engineered using the latest technology to
provide operating reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
Your input can help make us better! If you find issues or have suggestions regarding the parts
list or the installation procedure, please don’t hesitate to contact us.
Phone: [phone] Canada (Toll Free)
1 866 306 6722 United States (Toll Free)
0 800 404 8389 United Kingdom (Toll Free)
([phone] All other regions
E-mail: [email protected]
Web: www.norac.ca
Every effort has been made to ensure the accuracy of the information contacted in this
manual. All parts supplied are selected to specially fit the sprayer to facilitate a complete
installation. However, NORAC cannot guarantee all parts fit as intended due to the
variations of the sprayer by the manufacturer.
Please read this manual in its entirety before attempting installation.

2
2 General UC5 System Layout
Figure 1 illustrates the general layout of the UC5 system components:
Figure 1: General UC5 System Layout

3
3 Kit Parts
3.1 Kit Overview
Figure 2: CS02 System Parts

4
3.2 Hydraulic Plumbing
Figure 3: CS02 Hydraulic Plumbing

5
3.3 List of Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7 5 IN 1
B10 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
C01 43220-10 CABLE UC5 NETWORK 14 AWG 10M 1
C02 43220-01 CABLE UC5 NETWORK 14 AWG 1M 1
C03 43210-03 CABLE UC5 NETWORK 18 AWG 3M 1
C04 43210-01 CABLE UC5 NETWORK 18 AWG 1M 1
C05 43210-20 CABLE UC5 NETWORK 18 AWG 20M 2
C10 43230-04 CABLE UC5 VALVE 2PIN DT TO 2PIN DT 4
C20 43240-13 CABLE UC5 INTERFACE TILT GP (WEATHERPACK) 1
C21 43240-10 CABLE UC5 INTERFACE MAIN GP (240") 1
C30 43250-04 CABLE UC5 BATTERY AMP 1
E01 43710 UC5 CONTROLLER MODULE 1
E02 43720 UC5 VALVE MODULE 1
E03 43732 UC5 INPUT MODULE PASS THRU 1
E04 43740 UC5 ROLL SENSOR 2
E05 43750 UC5 ULTRASONIC SENSOR 3
E10 43760 UC5 NETWORK COUPLER 3-WAY 2
E11 43762 UC5 NETWORK COUPLER 6-WAY 1
E12 43764 UC5 NETWORK COUPLER 2-WAY 1
E20 43780 UC5 NETWORK TERMINATOR PLUG 2
H01 44863-02 HOSE ASSEMBLY 122R2-06 48 IN L 6FJX 6FJX 2
H02 44862-14 HOSE ASSEMBLY 122R2-04 36 IN L 4FJX 4FJX 2
H10 44865-05 HYDRAULICS FITTING KIT - CS2 2
M01 UC5-BC-MANUAL MANUAL OPERATORS UC5 1
M02 UC5-BC-CS02-INST MANUAL INSTALLATION UC5 CASE IH (3150, 3185, 3200) 1
P01 106034 UC5 NETWORK 2 PIN PLUG 4
P02 106035 UC5 NETWORK 12 PIN PLUG (A-KEY) 1
V01 44933D VALVE BLOCK ASSEM UC4-BC 2-STATION CC/LS VARIABLE RATE 1

6
3.4 Hydraulic Fitting Kit Details (P/N: 44865-05)
Item Part Number Name Quantity Picture
F02 103345 ELBOW ADAPTER - 6MJ 6FJX90 2
F03 104614 FEMALE TO MALE ADAPTER - 6FJ 4MJ 4
F04 104704 CAP - 4FJCN 4
F05 103312 MALE ADAPTER - 6MB 6MJ 6
F06 103839 TEE ADAPTER - 6FJXR 6MJT 2
F07 104369 PLUG - 6MBP 2
F08 44928 ORIFICE INSERT 047 IN ONE WAY 2
6 M B - 6 M OR X 90
SIZE IN
1/16 TH'S
GENDER: MALE
OR FEMALE
90 ° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
There are two hydraulic fittings kits included with your UC5 Spray Height Control System.
Not all fittings are used for this installation.

7
4 Pre-Install Checklist
The pre-install checklist is necessary to check the existing sprayer functionality before the
installation.
1. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.).
2. Ensure all boom-fold operations are functional (place a check mark in boxes below).
3. Bring engine to field-operational RPM and record below.
4. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure
repeatable measurements, take the average of 3 trials.
5. Not all sprayers will have the functions listed below in Figure 4.
Ensure the boom has sufficient travel so it does not contact the ground during these tests.
Figure 4: Pre-Install Boom Speeds