Nordson Encore HD Powder Spray System with Prodigy... Reference guide

EncorerHD Powder Spray System
with ProdigyrColor-on-Demandr
Customer Product Manual
Part 1605396-04
Issued 05/18
NORDSON CORPORATION •AMHERST, OHIO •USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at [phone] or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.

Part 1605396-04 E2018 Nordson Corporation
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2014. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Encore, Prodigy, Color-on-Demand, Nordson and the Nordson logo are
registered trademarks of Nordson Corporation.
All other trademarks are the property of their respective owners.

Change Record i
Part 1605396-04
E2018 Nordson Corporation
Change Record
Revision Date Change
04 05/18 Added power supply cover kit to part list.

Change Record
ii
Part 1605396-04 E2018 Nordson Corporation

Table of Contents iii
Part 1605396-04
E2018 Nordson Corporation
Table of Contents
Safety 1-1..................................................
Introduction 1-1.............................................
Qualified Personnel 1-1......................................
Intended Use 1-1...........................................
Regulations and Approvals 1-1...............................
Personal Safety 1-2.........................................
Fire Safety 1-2.............................................
Grounding 1-3..............................................
Action in the Event of a Malfunction 1-3........................
Disposal 1-3...............................................
Description 2-1.............................................
System Components 2-1..................................
Pump Control Panel 2-2...................................
Manifold Specifications 2-3..............................
Pump Control Panel Components 2-5.....................
HDLV Pump Manifold Components 2-6...................
Color-on−Demand Color Control Panel 2-7...................
Color Change Manifold 2-8..............................
Installation 3-1.............................................
Specifications 3-1........................................
System Pump Stand Installation 3-1........................
Controller Installation 3-2..................................
Pump Stand Mounting 3-2...............................
Grounding 3-2.........................................
Connection Diagram (Rear View of System) 3-4..............
System Power, Ground, and Gun Controller Connections 3-5...
System Air Supply and Gun Air Connections 3-6..............
Encore HD Powder Spray Gun Installation 3-7................
Color-on-Demand Controller and Foot Switch Connections 3-8.
Ethernet Cable Termination 3-10.............................
Delivery Tubing Installation 3-13.............................
Suction and Dump Tubing Installation 3-14....................
Remote Color Selection and Color Change Start Option 3-15....