Nordson Quick Color Change Plug and Spray Reference guide

Quick Color Change Plug and Spray
Customer Product Manual
Part 1609776-02
Issued 05/18
NORDSON CORPORATION AMHERST, OHIO USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at [phone] or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.

Part 1609776-02 E2018 Nordson Corporation
Table of Contents
Safety 1.......................................
Qualified Personnel 1.........................
Intended Use 1..............................
Regulations and Approvals 1..................
Personal Safety 2............................
Fire Safety 2................................
Grounding 3.................................
Action in the Event of a Malfunction 3...........
Disposal 3..................................
Description 4..................................
Features 4..................................
Additional Requirements 4..................
Specifications 5...............................
Dimensions and Weights 5....................
Installation 6..................................
Mounting 6..................................
System Connections 7........................
Supply Side 8.............................
Delivery Side 9...........................
Operation 10...................................
Color Change Procedure 10....................
Daily Maintenance 11..........................
Parts 12.......................................
Using the Illustrated Parts List 12...............
Delivery Side 13..............................
Supply Side 14...............................
Required Powder Hose 15.....................
Options 15...................................
Powder Hose and Air Tubing 15..............
Warranty 16....................................
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2016. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Nordson and the Nordson logo are registered trademarks of Nordson
Corporation.
All other trademarks are the property of their respective owners.

Change Record i
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Change Record
Revision Date Change
01 08/16 New release.
02 05/18 Add nozzle kit.

Change Record
ii
Part 1609776-02 E2018 Nordson Corporation

Quick Color Change Plug and Spray 1
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Quick Color Change Plug and Spray
Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including these instructions, is
accessible to all persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
Susing incompatible materials
Smaking unauthorized modifications
Sremoving or bypassing safety guards or interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum ratings
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which
it is used. Any approvals obtained for Nordson equipment will be voided if
instructions for installation, operation, and service are not followed.
All phases of equipment installation must comply with all federal, state, and
local codes.

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Personal Safety
To prevent injury, follow these instructions.
SDo not operate or service equipment unless you are qualified.
SDo not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
SKeep clear of moving equipment. Before adjusting or servicing any
moving equipment, shut off the power supply and wait until the
equipment comes to a complete stop. Lock out power and secure the
equipment to prevent unexpected movement.
SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or
servicing pressurized systems or components. Disconnect, lock out,
and tag switches before servicing electrical equipment.
SObtain and read Safety Data Sheets (SDS) for all materials used.
Follow the manufacturer’s instructions for safe handling and use of
materials, and use recommended personal protection devices.
STo prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.
Fire Safety
To avoid a fire or explosion, follow these instructions.
SDo not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
SProvide adequate ventilation to prevent dangerous concentrations of
volatile materials or vapors. Refer to local codes or your material SDS
for guidance.
SDo not disconnect live electrical circuits while working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking.
SKnow where emergency stop buttons, shutoff valves, and fire
extinguishers are located. If a fire starts in a spray booth, immediately
shut off the spray system and exhaust fans.
SClean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
SUse only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.

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Grounding
WARNING: Operating faulty electrostatic equipment is hazardous and can
cause electrocution, fire, or explosion. Make resistance checks part of your
periodic maintenance program. If you receive even a slight electrical shock
or notice static sparking or arcing, shut down all electrical or electrostatic
equipment immediately. Do not restart the equipment until the problem has
been identified and corrected.
Grounding inside and around the booth openings must comply with NFPA
requirements for Class II Division 1 or 2 Hazardous Locations. Refer to
NFPA 33, NFPA 70 (NEC articles 500, 502, and 516), and NFPA 77, latest
conditions.
SAll electrically conductive objects in the spray areas shall be electrically
connectedtogroundwitharesistanceofnotmorethan1megohmas
measured with an instrument that applies at least 500 volts to the circuit
being evaluated.
SEquipment to be grounded includes, but is not limited to, the floor of the
spray area, operator platforms, hoppers, photoeye supports, and
blow-off nozzles. Personnel working in the spray area must be
grounded.
SThere is a possible ignition potential from the charged human body.
Personnel standing on a painted surface, such as an operator platform,
or wearing non-conductive shoes, are not grounded. Personnel must
wear shoes with conductive soles or use a ground strap to maintain a
connection to ground when working with or around electrostatic
equipment.
SOperators must maintain skin-to-handle contact between their hand and
the gun handle to prevent shocks while operating manual electrostatic
spray guns. If gloves must be worn, cut away the palm or fingers, wear
electrically conductive gloves, or wear a grounding strap connected to
the gun handle or other true earth ground.
SShut off electrostatic power supplies and ground gun electrodes before
making adjustments or cleaning powder spray guns.
SConnect all disconnected equipment, ground cables, and wires after
servicing equipment.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
SDisconnect and lock out electrical power. Close pneumatic shutoff
valves and relieve pressures.
SIdentify the reason for the malfunction and correct it before restarting the
equipment.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.

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Description
The Quick Color Change Plug and Spray panel is for use with manual spray
to waste venturi pump systems for quick and easy color changes.
Features
NOTE: All options and accessories such as hoses, tubing, pumps, and
hoppers are sold separately.
SAccommodates up to 10 hoppers for 10 different colors per panel
SQuick and easy purge and color change
SWall or Rail mounting options
Additional Requirements
SBlue rubber powder hose (non-antistatic) from gun to panel
SPowder supply hose (antistatic) from hopper to panel
SFlow tubing: 8 mm
SPurgetubing:8mm
1609471
Figure 1 Quick Color Change Plug and Spray (shown with blue rubber powder hose)

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Specifications
Input Air: 6.0- 7.6 bar (87- 110 psi), <5particulates, dew point <10 _C(50_F)
Max Relative Humidity: 95% non-condensing
Ambient Temperature Rating: +15to+40_C(59-104_F)
Hopper Capacity: 11.3 (25 lb)
22.7kg(50lb)
36.3kg(80lb)
68.0kg(150lb)
Dimensions and Weights
10015399-01
468.8 mm
(18.5 in)
325.0 mm
(12.8 in)
425.0 mm
(16.7 in)
425.0 m
m
(16.7 in)
146.1 mm
(5.8 in)
176.8 mm
(7.0 in)
180.0 mm
(7.1 in)
10.3 mm
(0.4 in)
Approximate Assembly Weight: 8 kg (18 lb)
Figure 2 Dimensions and Weight

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Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
WARNING: Power down the system before beginning installation.
NOTE: Refer to your controller documentation for controller installation.
Mounting
See Figure 3. Use the appropriate mounting brackets to install rail or wall
mount orientation.
1609471
Wall Mount
Bracket Rail Mount
Panel
Figure 3 Mounting Options

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System Connections
UsetheschematicinFigure4alongwithSupply Side and Delivery Side
sections to make system connections.
For every hopper in the system, the atomizing air, flow air, and powder
supply connections need to be made to a corresponding color port.
10015519- 01
3
3
3
2
2
2
1
1
1
BLUE HOSE
LINE PRESSURE TO CONTROL UNIT
FLUIDIZING FLUIDIZING
FLUIDIZING
CONTROL
CABLE
PNEUMATIC
MANIFOLD
POWDER 3
FLOW 3
ATOMIZING 3
POWDER 2
FLOW 2
ATOMIZING 2
2
POWDER
HOPPER
3
POWDER
HOPPER
VENTURI
PUMP
POWDER 1
FLOW 1
ATOMIZING 1 1
POWDER
HOPPER
VENTURI
PUMP
PURGE
PORT
POWDER
FLOW
ATOMIZING
VENTURI
PUMP
PURGE LINE
PRESSURE
Q
C
C
P
A
N
E
L
CONTROL
UNIT
Figure 4 System Schematic

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Supply Side
SeeFigure5.
1. Connect grounding wire to ground stud.
2. Connect filtered shop air to purge valve.
CAUTION: Do not exceed 100 psi (7.0 bar).
3. Make the following connections on the supply side for each color port to
be used in the application:
SAtomizing air
SFlow air
SPowder supply hose (antistatic)
NOTE: Atomizing and flow air can be connected to either right or left fitting.
However, these connections need to match on the delivery side (front of
panel).
1609471
Ground
Purge
Powder
Color Port
Atomizing Air Flow Air
Top View
Supply Side
(Back View)
Supply Hose
Valve
Stud
(Antistatic)
Figure 5 Supply Side Connections

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Delivery Side
SeeFigure6.
1. Make the following connections on the delivery side to the active color
port:
SAtomizing air
SFlow air
SBlue rubber powder hose (non-antistatic) with hose adapter
NOTE: Atomizing and flow air can be connected to either right or left fitting.
However, these connections need to match on the supply side (back of
panel).
2. Verify the holder is in the down position over the air adapter on the
active port.
The quick color change plug and spray is now ready for operation.
1609471
Holder
Air Adapter
Atomizing Air
Blue Rubber
Powder Hose
with Hose Adapter
Flow Air
Delivery Side
(Front View)
(Non-antistatic)
Figure 6 Delivery Side Connections

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Operation
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
Color Change Procedure
SeeFigure7.
1. De-trigger spray gun.
2. Turn down atomizing and flow air to 0.
3. Remove the blue rubber powder hose (non-antistatic) with hose adapter
from the color port.
4. Rotate the purge holder up and place the blue rubber powder hose with
hose adapter into the purge port so the tubing is in the purge position.
5. Lock the tubing in place by lowering the purge holder.
6. Push the purge button to activate purge air. Allow purge air to run until
all powder is blown out of spray gun.
7. To end purge, push the purge button again.
8. Unlock the air adapter from the previous color port and install on next
color port with the blue rubber powder hose.
9. Secure air adapter into the spraying position by lowering the holder.
10. Adjust the atomizing and flow air. The quick color change plug and
spray is now ready for operation.

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1609471
Spray Position Purge Position
Air Adapter
Blue Rubber
Powder Hose
with Hose Adapter
Color Port
Purge
Port
Purge
Holder
Purge
Button
Blue Rubber
Powder Hose
with Hose Adapter
(Non-antistatic)
(Non-antistatic)
Figure 7 Spray and Purge Positions
Daily Maintenance
Spray down the panel and using low-pressure compressed air.

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Parts
To order parts, call the Nordson Industrial Coating Systems Customer
Support Center at [phone] or contact your local Nordson
representative.
Using the Illustrated Parts List
Numbers in the Item column correspond to numbers that identify parts in
illustrations following each parts list. The code NS (not shown) indicates
that a listed part is not illustrated. A dash (—) is used when the part number
applies to all parts in the illustration.
The number in the Part column is the Nordson Corporation part number. A
series of dashes in this column (- - - - - - ) means the part cannot be ordered
separately.
The Description column gives the part name, as well as its dimensions and
other characteristics when appropriate. Indentions show the relationships
between assemblies, subassemblies, and parts.
SIf you order the assembly, items 1 and 2 will be included.
SIf you order item 1, item 2 will be included.
SIf you order item 2, you will receive item 2 only.
The number in the Quantity column is the quantity required per unit,
assembly, or subassembly. The code AR (As Required) is used if the part
number is a bulk item ordered in quantities or if the quantity per assembly
depends on the product version or model.
Letters in the Note column refer to notes at the end of each parts list. Notes
contain important information about usage and ordering. Special attention
should be given to notes.
Item Part Description Quantity Note
—0000000 Assembly 1
1000000 SSubassembly 2 A
2000000 SS Part 1

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Delivery Side
SeeFigure8.
Item Part Description Quantity Note
—1609471 PANEL, Quick Color Change, Plug and Spray 1
11609596 SCONNECTOR, male, 8 mm tube x1/8 BSPT 22
21609586 SCARRIER, atomizing/fluidizing 1
31613219 SKIT, nozzle, panel, QCC plug and spray 2
41609597 SSCREW, shoulder, nylon, 1/4 OD x 3/8-in L,
10- 24 threaded, white
10 A
51609587 SHOLDER, nozzle, panel, QCC, plug and spray 10
61609779 SKIT, connector, hose, barb, 1/2-in with O-rings 1
71609585 SBARB, hose, color, port 10 A
81609600 SSCREW, shoulder, nylon, 1/4 OD x 5/8-in L,
10- 24 threaded, white
1
91609589 SHOLDER, hose, purge, port 1
10 1609588 SPORT, purge, threaded 1 A
NOTE A: Use Loctiter425 when installing replacement.
Continued...
1609471
1
2
4
6
7
8
9
10
3
5
1
3
Figure 8 Delivery Side

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Supply Side
SeeFigure9.
Item Part Description Quantity Note
—1609471 PANEL, Quick Color Change, Plug and Spray 1
11 1609609 SVALVE, mechanical, 3 port, push button,
1/4-in NPT
1
12 972841 SCONNECTOR, male, 10 mm T x 1/4 UNI 2
13 900740 STUBING, polyurethane, 10/6.5- 7 mm 1
14 1609601 SCONNECTOR, 90 degree male, 10 mm x
1/4 BSPT, acetal, black
1
15 240674 STAG, ground 1
16 1052143 SNUT, hex, with ext tooth washer, M5, steel, zinc 1
NS 939110 SCABLETIE, nylon, natural 12
NS: Not Shown
1609471
11
12
12
13
14
15
16
Figure 9 Supply Side

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Required Powder Hose
Part Description Quantity Note
900650 BLUE, tubing, powder 12.7 mm (0.500 x 0.156) AR A
NOTE A: Blue tubing used on the delivery side from the Quick Color Change panel to powder spray gun.
AR: As Required
Options
Powder Hose and Air Tubing
Powder hose and air tubing must be ordered in increments of one foot.
Part Description Note
900618 Air tubing, polyurethane, 8 mm, blue A
900619 Air tubing, polyurethane, 8 mm, black A
768176 Tubing, powder, antistatic, 11 mm (0.43 in.) ID B
768178 Tubing, powder, antistatic, 12.7 mm (0.5 in.) ID B
900517 Tubing, poly, spiral cut, 0.62 in. ID, dess out
301841 Strap, Velcro, w/buckle, 25 x 3 cm, dress out
NOTE A: Minimum order quantity is 50 ft.
B: Antistatic tubing used on the supply side from the Quick Color Change panel to the hopper.

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Warranty
For warranty information, go to:
http://terms.nordson.com/gcos/nordsonics- us.pdf