Nordson kinetix User manual

Instruction Sheet
Part 1047147A
E2004 Nordson Corporation
P/N 1047147A
KinetixrPuller Link Upgrade Kit
WARNING: Allow only qualified personnel to perform the following tasks.
Follow the safety instructions in this document and all other related
documentation.
Introduction
Two kits are available to upgrade Kinetix automatic spray guns
manufactured before January 2004. The upgrade kits allow for simplified
maintenance and repair of a Kinetix automatic spray gun.
The Puller Link Kit includes a bushing retainer and puller link adapter.
The Upgrade Kit includes a spacer block, bushing retainer, and puller
link adapter.
The three new parts can be ordered separately but you cannot use one part
without the other two. Refer to Table 1 for an illustration of the new parts.
Table 1 Upgrade Kit Information
New Part Replaces Part
(Now obsolete)
Included in
Puller Link Kit,
part 1045981
Included in
Upgrade Kit,
part 1045984
Bushing Retainer
1045778
Bushing Retainer
336695
n n
Short Long
Adapter Link
1045777
Puller Link
336624
n n
Spacer Block
336621 n
NOTE: The spacer block part number, 336621, has been reconfigured to allow for the new longer slotted
bushing retainer. To use the new bushing retainer and adapter link you must order the new spacer block.
NOTE: The newly designed spacer block, part 336621, can also be used with the obsolete longer
bushing retainer, part 336695, and obsolete puller link, part 336624, if necessary.

Kinetix Puller Link Upgrade Kit
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Part 1047147A E2004 Nordson Corporation
Installation
WARNING: Shut off the power supply. Ground the spray gun’s electrode to
remove any residual charge. Failure to observe this warning could result in
personal injury.
WARNING: Shut off the fluid-delivery system. Relieve the fluid pressure in
the system. Failure to observe this warning could result in an injection
injury.
WARNING: Use only Nordson replacement parts to repair the spray gun.
Deviating from the repair instructions, using unauthorized parts, or making
unathorized modifications can result in personal injury or death and/or the
loss of approvals by agencies such as Factory Mutual Research
Corporation (FM) or the Canadian Standards Association (CSA).
CAUTION: Do not overtighten threaded parts. Failure to observe this
caution will result in equipment damage.
Prepare the Spray Gun
1. Turn off the power supply. Refer to the Kinetix Automatic Gun Power
Supply manual. Ground the spray gun’s electrode to remove any
residual charge.
2. Flush the fluid-delivery system, hoses, and spray gun.
3. Turn off the fluid-delivery system. Relieve system fluid pressures. Point
the spray gun into the booth or grounded container and activate it to
relieve any residual pressure.
4. Disconnect the fluid hose from the spray gun and move the spray gun to
a clean, dry, flat surface.
5. Refer to your spray gun manual disassembly information and remove
the following:
SRetaining ring and air cap assembly
SBall tip or needle
SFluid adjuster housing and fluid and piston return springs
SExtension
Install the New Kit Parts
1. See Figure 1. Remove all the O-rings from the old spacer block (5) and
inspect them for damage. Replace them if necessary. Discard the old
spacer block.
NOTE: If you currently have the longer version of bushing retainer,
part 336695, you may reuse your existing spacer block.
2. Install the four face-seal O-rings (4) and the two large face-seal
O-rings (3) on the new spacer block (13) from the upgrade kit. Lubricate
the O-rings with O-ring grease.
3. Apply a removeable threadlocking adhesive to the threads of the new
bushing retainer (14) and install it into the new spacer block.
4. Hold the flats on the pull shaft (7) with a small 5/32 wrench and unscrew
the old puller link (6). Discard the puller link.

Kinetix Puller Link Upgrade Kit 3
Part 1047147A
E2004 Nordson Corporation
1300556A
1
2
5
4
4
4
4
11
10
9
3
6
3
12
14
13
15
7
8
Figure 1 Install the New Kit Parts
1. Connecting rod
2. Piston block body
3. Large face-seal O-rings
4. Face-seal O-rings
5. Old spacer block
6. Puller link
7. Pull shaft
8. Extension
9. Socket-head screws
10. Socket-head screws
11. Threaded stud
12. New puller link adapter
13. New spacer block
14. New bushing retainer
15. Old bushing retainer

Kinetix Puller Link Upgrade Kit
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Part 1047147A E2004 Nordson Corporation
Install the New Kit Parts (contd)
5. Carefully remove the threaded stud (11) from the end of the pull shaft.
NOTE: It may be necessary to remove the pull shaft from the extension
to remove the threaded stud. If so, follow this procedure.
See Figure 2.
a. Push the pull shaft forward into the extension and unscrew the
packing cartridge retainer (6) with the combination tool or deep well
socket.
b. Pull the pull shaft out of the back of the extension to remove the pull
shaft (3), packing cartridge (1), and sleeve retainer (5). Do not bend
the connecting wire (2).
c. Remove the sleeve retainer from the pull shaft and unscrew the pull
shaft from the packing cartridge assembly.
d. Carefully remove the threaded stud (4) from the end of the pull shaft.
e. Apply a small drop of threadlocking adhesive to the threads of the
packing cartridge assembly and screw on the revised pull shaft.
f. Apply dielectric grease to the packing cartridge and pull shaft.
g. Insert the packing cartridge and pull shaft into the extension from the
back.
h. Apply thin coating of dielectric grease to the outside of the sleeve
retainer then slide the sleeve retainer over the pull shaft and push
down over the fluid bores.
i. Apply a thin coating of dielectric grease to the threads of the packing
cartridge retainer. Screw the packing cartridge retainer into the
extension. Wipe off excess dielectric grease.
6. See Figure 1. Apply a small drop of threadlocking adhesive to the
threads of one end of the new puller link adapter (12) and install it in the
end of the pull shaft.
1300555A
3
5
6
1
2
4
Figure 2 Remove the Threaded Stud
1. Packing cartridge
2. Connecting wire
3. Pull shaft
4. Threaded stud
5. Sleeve retainer
6. Packing cartridge retainer

Kinetix Puller Link Upgrade Kit 5
Part 1047147A
E2004 Nordson Corporation
Assemble the Spray Gun
1300557A
3
2
1
Figure 3 Align the Puller Link Adapter and Bushing Retainer
1. Puller link adapter
2. Pins
3. Bushing retainer
1. See Figure 3. Align the pins (2) on the new puller link adapter (1) with
the slots in the new bushing retainer (3) and place the spacer against
the extension.
2. See Figure 1. Grasp the entire spray gun, making sure to hold onto the
piston block body (2), extension (8), and the new spacer block (13).
Turn the spray gun so it is on its side. Attach the connecting rod (1) by
tightening it with the flat-blade screwdriver on the combination tool.
3. Secure the extension to the body with the four socket-head screws (9
and 10). Tighten the screws to 2.27−2.83 N•m (20−25 in.-lb).
4. Assemble the remaining spray gun components by referring to your
spray gun manual.

Kinetix Puller Link Upgrade Kit
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Part 1047147A E2004 Nordson Corporation
Parts
Puller Link Kit
Item Part Description Quantity Note
1 1045981 KIT, puller link, Kinetix 1
2 1045778 SRETAINER, bushing, Kinetix 1
3 1045777 SADAPTER, link-pin 8-32 UNC-2A Kinetix 1
1300558A
3
2
5
4
1
Figure 4 Puller Link and Upgrade Kits
Upgrade Kit
Item Part Description Quantity Note
4 1045984 KIT, puller link upgrade, Kinetix 1
2 1045778 SRETAINER, bushing, Kinetix 1
3 1045777 SADAPTER, link-pin 8-32 UNC-2A Kinetix 1
5 336621 SSPACER, electrostatic , automatic 1 A
NS 336499 SO-RING, PTFE, 1.051 x 0.070 in. wide 2
NS 940110 SO-RING, hotpaint, 0.313 x 0.438 x 0.063 in. 4
NOTE A: The newly designed spacer block, part 336621, can also be used with the obsolete bushing retainer, part
336695, and obsolete puller link, part 336624, if necessary.
NS: Not Shown
Issued 2/04
Original copyright date 2004. Kinetix, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.