NorthStar M157119E User manual

M157119E
Owner’s Manual
Pressure Washer: Machine that cleans dirty surfaces with
high pressure water.
Instructions for Installation/Set-up, Operation, Maintenance, & Storage
This pressure washer produces cold water high pressure spray. Cleaning chemicals may be incorporated into the
spray if desired. The pressure pump for this equipment is powered by a gasoline internal combustion engine.
WARNING: SPECIAL HAZARDS
•CO Poisoning: Exhaust from engine contains carbon monoxide, a poisonous gas that can cause carbon monoxide
poisoning and possible death if inhaled. ONLY run pressure washer OUTDOORS and at least 20 feet from the home, away
from windows, vents and air intakes, to allow proper ventilation. If you start to feel sick, dizzy, or weak while using the
pressure washer, shut off the engine and get to fresh air RIGHT AWAY.
•Injection Injury: High-pressure spray can pierce skin and underlying tissues, leading to serious injury and possible
amputation. Such an injection injury can result in blood poisoning and/or severe tissue damage.
•Flying Debris: High-pressure spray can cause flying debris and possible surface damage.
•Electric Shock: Spraying live electrical components or systems can cause electric shock.
•Chemical Exposure: Cleaning chemical vapors or contact with skin may be hazardous.
•Fire/Explosion: Engine sparking can ignite fuel or other flammable liquids or vapors in the vicinity. Hot exhaust from engine
can ignite combustible materials.
•Burns: Pressure washer pump and engine are hot surfaces that can cause burn injuries.
Detailed safety information about these hazards appears throughout this manual.
Equipment Protection Quick Facts
Inspect Upon Delivery: FIRST! Inspect for missing or damaged components. See “Initial Set-Up”section for where
to report missing or damaged parts.
Add Engine Oil: Engine is shipped without oil. See engine manual for instructions on capacity and viscosity
recommendations.
Pump: Pump is shipped with oil: Check pump oil level before starting. Remove shipping plug and install vented fill
cap.
Water Flow Requirements: Make sure your supply water flow rate is 20% higher than the pressure washer's flow
rate (see "Operations" section for detail) and that your water is clean and particle free.
Chemical Spraying: Use only approved pressure washer chemicals designed for high-pressure use.
Storage: Do not allow water to freeze in the pump, hose, or spray gun(s). See “Storage” for more information.
Maintenance Schedule: Engine and pump require periodic inspection and servicing to keep pressure washer
functioning efficiently. See “Maintenance Schedule Summary”for frequency of servicing.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
ITEM NUMBER: 157119, 157120
SERIAL NUMBER: _____________

2
Table of Contents
Equipment Protection Quick Facts .................................................................................................................................. 1
TABLE OF CONTENTS ...................................................................................................................................................... 2
ABOUT YOUR PRESSURE WASHER ..............................................................................................................................4
SPECIFICATIONS ............................................................................................................................................................... 5
COMPONENT IDENTIFICATION .......................................................................................................................................6
SAFETY................................................................................................................................................................................7
Hazard Signal Word Definitions...................................................................................................................................... 7
SAFETY LABELING............................................................................................................................................................8
Safety Decal Locations .................................................................................................................................................. 8
INITIAL SET-UP.................................................................................................................................................................10
Step 1. Inspect & Unpack ............................................................................................................................................... 10
Step 2. Assembly............................................................................................................................................................ 12
Spray Gun Assembly ................................................................................................................................................... 12
Step 3. Select Suitable Location .................................................................................................................................... 12
Outdoor Use Only........................................................................................................................................................ 12
Install Spark Arrestor (if required) ................................................................................................................................. 13
OPERATION ......................................................................................................................................................................14
Follow Safety Rules for Operation................................................................................................................................. 14
Preparing for Operation ................................................................................................................................................. 15
Check/Add Oil to Pump................................................................................................................................................ 15
Check/Add Engine Oil.................................................................................................................................................. 15
Inspect Fuel System/Check for Leaks........................................................................................................................... 16
Connect Hoses, Water Supply, and Spray Nozzle ......................................................................................................... 17
Prime the Water Supply.................................................................................................................................................. 18
Set Up for Chemical Spray (if desired)........................................................................................................................... 19
Start-Up Procedures....................................................................................................................................................... 20
Start the Engine to Power the Pump............................................................................................................................. 20
Apply Cleaning Chemical (if desired) ............................................................................................................................ 20
Begin High Pressure Spray .......................................................................................................................................... 20
Shutdown ....................................................................................................................................................................... 21
STORAGE..........................................................................................................................................................................22
Between Use Storage..................................................................................................................................................... 22
Prepare Pressure Washer for Freezing Conditions ....................................................................................................... 22
Prepare Engine for Long Term Storage ......................................................................................................................... 22
Prepare Pressure Washer for Storage ........................................................................................................................... 23
MAINTENANCE & REPAIR ..............................................................................................................................................24
MAINTENANCE SCHEDULE SUMMARY .......................................................................................................................24
DETAILED INSTRUCTIONS –MAINTENANCE & REPAIR ..........................................................................................24
Follow Safety Rules ..................................................................................................................................................... 24
Keep Pressure Washer Clean ...................................................................................................................................... 24
Inspect Spray System .................................................................................................................................................. 24
Clean Inlet Filter .......................................................................................................................................................... 25
Perform Engine Maintenance ....................................................................................................................................... 25
Change Pump Oil ........................................................................................................................................................ 25

3
TROUBLESHOOTING.......................................................................................................................................................27
PARTS EXPLOSION- MODEL #157119, 157120 –REV E............................................................................................28
PARTS LIST - MODEL #157119, 157120 –REV E.........................................................................................................29
PUMP ASSEMBLIES ........................................................................................................................................................30
PUMP EXPLODED VIEW –CAT 4DNX...........................................................................................................................31
PUMP UNLOADER EXPLODED VIEW –CAT 4DNX.....................................................................................................32
PUMP EXPLODED VIEW –CAT 66DX ...........................................................................................................................33
PUMP UNLOADER EXPLODED VIEW –CAT 66DX .................................................................................................34
LIMITED WARRANTY.......................................................................................................................................................35
CALIFORNIA PROPOSITION 65 INFORMATION ..........................................................................................................36

4
About Your Pressure Washer
Thank you for purchasing a NorthStar Pressure Washer!
It is designed for long life, dependability, and top
performance.
Intended Use. Produce a high-pressure water spray.
Incorporate cleaning chemicals into a low-pressure
water spray.
Note: Do not use for other purposes, as unforeseen
hazards or equipment damage may result.
Power Source. The pressure washer is powered by a
gasoline engine.
Supplies Required. Normal operation will require you
to supply:
•Pressure Washer pump oil
•Gasoline
•Engine oil
•Personal Protection Equipment
See “Specifications”section of this manual for more
detail.
Site Location. Intended for outdoor use only. See
suitable mounting location page 12, step 3.
Personal Protection. Wear safety apparel during
operation, including safety glasses with side and top
protection. Ear protection is also recommended if
working near any operating engine. Other safety apparel
includes waterproof, insulated gloves and non-slip
protective footwear. Cleaning chemicals may require the
use of respiration mask; refer to the chemical label for
further instruction.
Adult Control Only. Only trained adults should set up
and operate the pressure washer. Do not let children
operate the pressure washer.
Under the Influence. Never operate, or let anyone else
operate, the pressure washer while fatigued or under
the influence of alcohol, drugs, or medication.
Keep this manual for reference and review.
ATTENTION: Rental Companies and Private
Owners who loan this equipment to others!
All persons to whom you rent/loan this pressure washer
to must have access to and read this manual. Keep this
owner’s manual with the pressure washer at all times
and advise all persons who will operate the machine to
read it. You must also provide personal instruction on
how to safely set-up and operate the pressure washer
and remain available to answer any questions a
renter/borrower might have. Owner’s Manuals are
available from NorthStar at 1-800-270-0810.

5
Specifications
157119
157120
FLOW OUTPUT
FLOW OUTPUT
PSI (bar)
3300 (227.5)
PSI (bar)
4200(289.6)
GPM (I/min)
2.5 (9.5)
GPM (I/min)
3.5 (13.2)
Max Water Temp
140° F (60°C)
Max Water Temp
140°F (60°C)
ENGINE
ENGINE
Engine
Honda GX 200
Engine
Honda GX 390
Displacement
196 cc
Displacement
389 cc
Gas Tank Capacity
0.83 Gal.
Gas Tank Capacity
1.6 Gal.
DIMENSIONS/COMPONENTS
DIMENSIONS/COMPONENTS
Length
21.00″
Length
23.00″
Width
16.50″
Width
18.00″
Height
15.00″
Height
19.00″
Pump Model
Cat 4DNX
Pump Model
Cat 66DX
Pump Oil Capacity
8.5 oz
Pump Oil Capacity
18.0 oz
SUPPLIES REQUIRED (not included)
SUPPLIES REQUIRED (not included)
Engine Oil
Refer to Engine Owner’s Manual
Engine Oil
Refer to Engine Owner’s Manual
Pump Oil (Shipped
with oil but refills
required)
SAE 30 Non-Detergent Oil or Cat
Pump Oil (Part# 22158)
Pump Oil (Shipped
with oil but refills
required)
SAE 30 Non-Detergent Oil or Cat
Pump Oil (Part# 22158)

6
Component Identification
1. Pressure Hose: Attach quick couplers to gun and water outlet.
2. Chemical Hose: Submerge in cleaning solution.
3. Water Pump: Inspect for loose/broken parts prior to each use. A device that moves fluid through a
combination of suction and displacement.
4. Engine: Honda engine provides years of reliable use. Air cooled engine that powers the pump.
5. Nozzles: Change nozzles for different spray patterns.
6. Spray Gun: Always use two hands for safe operation.
7. Trigger: Actuate to allow pressurized water to flow out of spray gun.
8. High Pressure Outlet: Connect your high-pressure hose.
9. Garden Hose Inlet: Connect water supply for pump.
See “Parts Explosion” for more details
#157120
#157119

7
Safety
Hazard Signal Word Definitions
DANGER
WARNING
CAUTION
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you to
potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury
or death.
DANGER (red) indicates a hazardous situation, which if
not avoided, will result in death or serious injury.
WARNING (orange) indicates a hazardous situation,
which if not avoided, could result in death or serious
injury.
CAUTION (yellow) used with the safety alert symbol,
indicates a hazardous situation, which if not avoided,
could result in minor or moderate injury.
CAUTION (yellow) without the safety alert symbol, is
used to address practices not related to personal injury.
NOTICE is used to address practices not related to
personal injury.

8
Safety Labeling
Safety Decal Locations
WARNING:
ALWAYS make sure safety labels are in place and in good condition. If a safety label is missing or not legible, order new labels
from NorthStar Product Support at 1-800-270-0810.
On-Product Warning Labels
Location
Part Numbers
Description
1
801118
Poisonous Gas Decal
2
788936
Burn Hazard Decal
3
788935
Fuel Fire Explosion Hazard
4
801049
Pressure Washer Warning + Instruction
Decal
#157119
#157120

9
Safety Labeling
Safety Decals
To order replacement safety labels, call NorthStar Product Support
at 1-800-270-0810.

10
Initial Set-Up
Step 1. Inspect & Unpack
Upon receiving your item check for missing or damaged parts.
See “Component Identification” section of this manual for a diagram of the pressure washer and its components.
•For missing or damaged components, contact Product Support at 1-800-270-0810.
•If complete, fill out product serial number information. See “Limited Warranty” section of this manual.
Any Questions, Comments, Problems or Parts Orders call NorthStar Product Support
at 1-800-270-0810.
Engine/Pump/Base Assembly
Pressure Hose
Lance
Spray Gun
Hardware Bag
Fig06732
*157119 SHOWN