NOVAK SMART-BOOST - BASIC SETUP GUIDE 3-2009 User manual

INSTALLATION (refer to Fig. 1 on back)
SMART-BOOST 1-CELL Li-Po STEP-UP MODULE
SMART
BOOST
3-2009
SPECIFICATIONS
Input Voltage........................................................ 1S Li-Po
Output Voltage........................................................ 6 Volts
Output Current (constant) .......................................3 Amps
Output Current (surge) ...........................................5 Amps
Power Wire Size ............................................. 20G Silicone
Input Wire Gauge .................................................20 AWG
Weight ............................................. 0.48 oz. / 13.5 grams
Size...........1.18” x 1.04” x 0.45” / 30.0 x 26.5 x 11.5 mm
LEDs ................................................................. 2 on-board
#55-5474-1
Step Up Your Voltage!
Novak’s Smart Boost 1-Cell Li-Po Step-Up Module allows nearly any brushless or brushed
speed control, receiver and servo to run on 1-cell Li-Po. This new technology expands racing
opportunities for many drivers by reducing racing expenses and track sizes.
To benefit from all of the technical features of the Smart Boost,
PLEASE READ ALL INSTRUCTIONS BEFORE OPERATION
1. MOUNT SMART BOOST
Find a suitable installation point in the vehicle,
preferably close to the ESC and receiver so the
included receiver harness will easily reach it.
A. If mounting in a nitro vehicle, install the Smart
Boost near the receiver battery pack to ensure the
input harness will reach the vehicle’s receiver. For
nitro installation, go to Step 2A.
2. PREPARE WIRES FOR INSTALLATION
The Smart Boost’s red and black 20G-silicone
power wires connect to the ESC’s battery
power wires (where the ESC’s main-battery wires
connect to the ESC’s PCB). Cut the wires to proper
length and strip 3/16”–1/4” of insulation off
the ends and tin with solder.
A. In a nitro vehicle, cut the input wires to proper
length to reach the receiver battery pack, and
strip and tin as instructed in Step 2. For nitro
installation, go to Step 3A.
3. SOLDER POWER WIRES
Solder the stripped and tinned ends of the
Smart Boost’s power wires to the ESC’s main
battery pack input or solder tabs.
A. In a nitro vehicle, connect the Smart Boost’s red
and black power wires to the corresponding red and
black wires of a matching connector on the receiver
pack (red to red & black to black). This allows you to
plug the Smart Boost into your receiver battery pack.
4. PLUG INTO RECEIVER
Plug the Smart Boost’s receiver harness into
a spare slot in the receiver. Zip tie or coil any
extra harness wire.
1. SMART BOOST SETUP
No setup is necessary for the module.
2. POWER UP SMART BOOST
To turn the vehicle’s power on, simply turn
the Smart Boost’s switch ON. It is important
to leave the ESC’s original switch in the OFF
position while running the system.
NOTE: With some Novak ESCs that include built-in
servo voltage protection, it may be necessary to switch
ON, then after a moment, switch OFF the ESC’s switch
for proper operation.
3. POWER DOWN SMART BOOST
When finished running the vehicle, simply turn
OFF the Smart Boost’s switch.
4. LOW BATTERY WARNING
When the Smart Boost “blips” the vehicle’s
ESC throttle and servo power, it is advised to
immediately cease running the vehicle and
recharge the battery.
Novak Electronics, Inc.
17032 Armstrong Avenue
Irvine, CA 92614
[phone] • FAX [phone]
Customer Service e-mail: [email protected]
Monday-Friday: 8:00am-5:00pm (PST)
www.teamnovak.com
OPERATION INSTALLATION (refer to Fig. 1 on back)
SMART-BOOST 1-CELL Li-Po STEP-UP MODULE
SMART
BOOST
3-2009
SPECIFICATIONS
Input Voltage........................................................ 1S Li-Po
Output Voltage........................................................ 6 Volts
Output Current (constant) .......................................3 Amps
Output Current (surge) ...........................................5 Amps
Power Wire Size ............................................. 20G Silicone
Input Wire Gauge .................................................20 AWG
Weight ............................................. 0.48 oz. / 13.5 grams
Size...........1.18” x 1.04” x 0.45” / 30.0 x 26.5 x 11.5 mm
LEDs ................................................................. 2 on-board
#55-5474-1
Step Up Your Voltage!
Novak’s Smart Boost 1-Cell Li-Po Step-Up Module allows nearly any brushless or brushed
speed control, receiver and servo to run on 1-cell Li-Po. This new technology expands racing
opportunities for many drivers by reducing racing expenses and track sizes.
To benefit from all of the technical features of the Smart Boost,
PLEASE READ ALL INSTRUCTIONS BEFORE OPERATION
1. MOUNT SMART BOOST
Find a suitable installation point in the vehicle,
preferably close to the ESC and receiver so the
included receiver harness will easily reach it.
A. If mounting in a nitro vehicle, install the Smart
Boost near the receiver battery pack to ensure the
input harness will reach the vehicle’s receiver. For
nitro installation, go to Step 2A.
2. PREPARE WIRES FOR INSTALLATION
The Smart Boost’s red and black 20G-silicone
power wires connect to the ESC’s battery
power wires (where the ESC’s main-battery wires
connect to the ESC’s PCB). Cut the wires to proper
length and strip 3/16”–1/4” of insulation off
the ends and tin with solder.
A. In a nitro vehicle, cut the input wires to proper
length to reach the receiver battery pack, and
strip and tin as instructed in Step 2. For nitro
installation, go to Step 3A.
3. SOLDER POWER WIRES
Solder the stripped and tinned ends of the
Smart Boost’s power wires to the ESC’s main
battery pack input or solder tabs.
A. In a nitro vehicle, connect the Smart Boost’s red
and black power wires to the corresponding red and
black wires of a matching connector on the receiver
pack (red to red & black to black). This allows you to
plug the Smart Boost into your receiver battery pack.
4. PLUG INTO RECEIVER
Plug the Smart Boost’s receiver harness into
a spare slot in the receiver. Zip tie or coil any
extra harness wire.
1. SMART BOOST SETUP
No setup is necessary for the module.
2. POWER UP SMART BOOST
To turn the vehicle’s power on, simply turn
the Smart Boost’s switch ON. It is important
to leave the ESC’s original switch in the OFF
position while running the system.
NOTE: With some Novak ESCs that include built-in
servo voltage protection, it may be necessary to switch
ON, then after a moment, switch OFF the ESC’s switch
for proper operation.
3. POWER DOWN SMART BOOST
When finished running the vehicle, simply turn
OFF the Smart Boost’s switch.
4. LOW BATTERY WARNING
When the Smart Boost “blips” the vehicle’s
ESC throttle and servo power, it is advised to
immediately cease running the vehicle and
recharge the battery.
Novak Electronics, Inc.
17032 Armstrong Avenue
Irvine, CA 92614
[phone] • FAX [phone]
Customer Service e-mail: [email protected]
Monday-Friday: 8:00am-5:00pm (PST)
www.teamnovak.com
OPERATION

SMART-BOOST SET-UP PHOTO
(FIGURE 1)
ESC ON/OFF Switch
(remains OFF
during operation)
Input signal
harness
Black
power wire
(battery negative)
Red power wire
(battery positive)
Blue, Yellow
and Orange
motor phase wires
1 cell Li-Po
battery pack
Sensor Harness
Servo plugged into
steering ch. (#1)
Novak SS Pro
sensor-based
brushless motor
Power Cap
module
Smart Boost
ON/OFF
Switch
Smart Boost Module
(install between
battery and receiver)
SERVICE PROCEDURES PRODUCT WARRANTY
INPUT VOLTAGE LED CODES OUTPUT VOLTAGE
V > 4.00 Red LED blinks 10x on Startup
Blue LED on Solid 6.0V
V > 3.51
Red LED blinks 5x on Startup and blinks continuously
Blue LED on Solid 6.0V
V < 3.35 Red LED on Solid
Blue LED on Solid 6.0V
V < 3.20 Red LED blinks continuously
Blue LED pulses with output blip Blips from 6.0V to low
V < 2.00 Red LED blinks continuously
Blue LED off Output drops to low
V < 1.80 Red LED off
Blue LED off Output remains low
After reviewing instructions, if you feel that your module requires
service, please obtain the most current product service options
and pricing by the following ways:
WEB SITE: Print a copy of the PRODUCT SERVICE FORM from the
CUSTOMER SERVICE section of the Web site. Fill out the needed
information on this form and return it with the Novak product
that requires servicing.
WARRANTY SERVICE: For warranty work, you MUST CLAIM
WARRANTY on PRODUCT SERVICE FORM & include a valid cash
register receipt with purchase date and dealer name & phone #
on it, or an invoice from previous service. If warranty provisions
have been voided, there will be service charges.
ADDITIONAL NOTES:
• Dealers/distributors are not authorized to replace products
thought to be defective.
• Novak does not sell any internal electronic components
• Customers outside of the U.S./Canada, please contact the Novak
Distributor in your country (refer to www.teamnovak.com).
The Smart Boost Module is guaranteed to be free from defects in materials
or workmanship for a period of 120 days from the original date of purchase
(verified by dated, itemized sales receipt). Warranty does not cover incorrect
installation, components worn by use, damage from using more than 1 Li-
Po cell input voltages, tampering with internal electronics, allowing water,
moisture or any other foreign material to enter module or get onto the
PC board, or any damage caused by a crash, flooding or natural disaster.
Because Novak has no control over the connection & use of the module,
no liability may be assumed nor will be accepted for any damage resulting
from the use of this product. Every Novak module is thoroughly tested
before leaving our facility and is, therefore, considered operational. By
the act of connecting/operating module, user accepts all resulting liability. In
no case shall our liability exceed the product’s original cost. We reserve
the right to modify warranty provisions without notice. Designed by
Novak Electronics, Inc. in Irvine, Calif., and assembled with globally
sourced components.
©2009 Novak Electronics, Inc. • All Rights Reserved • No part of these
instructions may be reproduced without the written permission of Novak
Electronics, Inc. • Smart Boost 1-Cell Li-Po Step-Up Module is a trademark
of Novak Electronics, Inc.
LED STATUS CODE GUIDE
This chart will help you to interpret the charge state of your battery and trouble shoot your
system’s behavior.
SMART-BOOST SET-UP PHOTO
(FIGURE 1)
ESC ON/OFF Switch
(remains OFF
during operation)
Input signal
harness
Black
power wire
(battery negative)
Red power wire
(battery positive)
Blue, Yellow
and Orange
motor phase wires
1 cell Li-Po
battery pack
Sensor Harness
Servo plugged into
steering ch. (#1)
Novak SS Pro
sensor-based
brushless motor
Power Cap
module
Smart Boost
ON/OFF
Switch
Smart Boost Module
(install between
battery and receiver)
SERVICE PROCEDURES PRODUCT WARRANTY
INPUT VOLTAGE LED CODES OUTPUT VOLTAGE
V > 4.00 Red LED blinks 10x on Startup
Blue LED on Solid 6.0V
V > 3.51
Red LED blinks 5x on Startup and blinks continuously
Blue LED on Solid 6.0V
V < 3.35 Red LED on Solid
Blue LED on Solid 6.0V
V < 3.20 Red LED blinks continuously
Blue LED pulses with output blip Blips from 6.0V to low
V < 2.00 Red LED blinks continuously
Blue LED off Output drops to low
V < 1.80 Red LED off
Blue LED off Output remains low
After reviewing instructions, if you feel that your module requires
service, please obtain the most current product service options
and pricing by the following ways:
WEB SITE: Print a copy of the PRODUCT SERVICE FORM from the
CUSTOMER SERVICE section of the Web site. Fill out the needed
information on this form and return it with the Novak product
that requires servicing.
WARRANTY SERVICE: For warranty work, you MUST CLAIM
WARRANTY on PRODUCT SERVICE FORM & include a valid cash
register receipt with purchase date and dealer name & phone #
on it, or an invoice from previous service. If warranty provisions
have been voided, there will be service charges.
ADDITIONAL NOTES:
• Dealers/distributors are not authorized to replace products
thought to be defective.
• Novak does not sell any internal electronic components
• Customers outside of the U.S./Canada, please contact the Novak
Distributor in your country (refer to www.teamnovak.com).
The Smart Boost Module is guaranteed to be free from defects in materials
or workmanship for a period of 120 days from the original date of purchase
(verified by dated, itemized sales receipt). Warranty does not cover incorrect
installation, components worn by use, damage from using more than 1 Li-
Po cell input voltages, tampering with internal electronics, allowing water,
moisture or any other foreign material to enter module or get onto the
PC board, or any damage caused by a crash, flooding or natural disaster.
Because Novak has no control over the connection & use of the module,
no liability may be assumed nor will be accepted for any damage resulting
from the use of this product. Every Novak module is thoroughly tested
before leaving our facility and is, therefore, considered operational. By
the act of connecting/operating module, user accepts all resulting liability. In
no case shall our liability exceed the product’s original cost. We reserve
the right to modify warranty provisions without notice. Designed by
Novak Electronics, Inc. in Irvine, Calif., and assembled with globally
sourced components.
©2009 Novak Electronics, Inc. • All Rights Reserved • No part of these
instructions may be reproduced without the written permission of Novak
Electronics, Inc. • Smart Boost 1-Cell Li-Po Step-Up Module is a trademark
of Novak Electronics, Inc.
LED STATUS CODE GUIDE
This chart will help you to interpret the charge state of your battery and trouble shoot your
system’s behavior.