Numatic HGB 3045/55 User manual

CAUTION, Read instructions before using the machine
Owner Instructions
HGB 3045 / 55
HBG 3045 / 55
TGB 3045 / 55
TGB 4045 / 100
TGB 4055 / 100
TGB 4055 / 100T
SCRUBBER DRYER
www.numatic.co.uk

2
Machine Overview .................................Pages 2-3
Control Panel Overview .................................Page 4
Machine Set up Guide .................................Page 5
Fitting Fuses / Isolator Key...............................Page 5
Fitting the Brush / Pad .................................Page 6
Fitting the Floor Tool .................................Page 6
Fitting the Hose Guide .................................Page 7
Filling the Clean Water Tank ...........................Page 7
Handle Height Adjustment................................Page 8
Lowering the Floor Tool .................................Page 9
Raise / Lower Brush Deck................................Page 9
Setting the Cleaning Controls .........................Page 9
Breakaway Floor Tool .................................Page 10
Machine in Use .................................Page 10
Machine Maintenance .................................Page 11
Changing Floor tool Blades ..............................Page 12
Machine Charging .................................Page 13
Battery Care .................................Page 14
Charging Lights Sequence ...............................Page 14
Traction TGB 4055T .................................Page 15/16
Specications .................................Page 17
Rating Label / Personal Protective Equipment /
Recycling .................................Page 18
Safety Precautions .................................Page 19-20
Schematic Diagram .................................Page 21
Recommended Spare Parts ...........................Page 22
Trouble Shooting .................................Page 22
Battery Wiring .................................Page 23
Face Fitting .................................Page 25-26
EU Declaration Document ..............................Page 27
Warranty .................................Page 28
Company Address .................................Page 32
SCRUBBER DRYER
Index
After the removal of all the packaging,
carefully open and check the contents
●Owner Manual ●Battery Charging Lead
●2xIsolator Keys ●2 x 40 Amp Fuse
●1 x 30 Amp Fuse ●1 x 20 Amp Fuse
●1 x 2.5 Amp Fuse ●Maxi Fuse-puller
●TractionModel2x50AmpFuse
For Charger-less Model, all the above plus:
●
1 x Charger Connector
●2 x Charger Connector Terminals
●4 x Battery Terminal Connectors
●1 x Fuse Holder
PLEASE READ
BEFORE COMMENCING
OPERATION
1 TGB 4045/100, 4055/100 40 Amp & 4055/100T 50 Amp Battery Fuse
2 Top Tank (Waste Water)
3 Bottom Tank (Clean Water)
4 Brush Deck
5 Clean Water Tank Filter
6 Rear Wheels
7Clean-WaterOn/O󰀨Tap
8 Separator
9 Clean-Water Emptying Hose
10 Top Tank (Waste-Water) Drainage Hose
11 Clean-Water Filler Cap
12 Floor Tool Vacuum Hose
13 Vacuum Hose
14 Isolator Key
15 Floor-Tool Lifting Lever
16 Hour Meter
17 Clean Water Level Indicator / Drainage Hose
18 Floor-Tool Retaining Knobs
19 Squeegee Blades
20 Deck Locking Mechanism
21 Clean-Water Filler Hose
22 Operator Control Panel
23 Brush & Vacuum Motor Fuse
24
HGB 3045/55, HBG 3045/55, TGB3045/55 40 Amp Battery Fuse
25 Safety Fuse 3045/55, 4045/100, 4055/100, 4055/100T 2.5 Amp Fuse
HGB 3045/55, HBG 3045/55, TGB 3045/55, TGB 4045/100,
TGB 4055/100, TGB 4055/100T.

3
11
Machine Overview
12
1
6
4
2
3
9
8
7
5
10
25
21
22
14
15
16
17
13
18
20
19
23
23
24
TGB 4045/100
TGB 4055/100
TGB4055/100T
HGB 3045/55
HBG 3045/55
TGB 3045/55
HGB 3045/55
HBG 3045/55
TGB 3045/55
Fuses
TGB 4045/100
TGB 4055/100
TGB 4045/100
TGB 4055/100
TGB 4045/100
TGB 4055/100

4
SCRUBBER DRYER
1 Battery Charge Level Indicator
2VacuumPickUpOn/O󰀨
3WaterFlowOn/O󰀨
4 Hours Meter
5 Handle Position Lever
6 Triggers
7 Charging Point
8On/O󰀨Switch
Control Panel Overview
In the event of a breakdown contact
your Numatic dealer or the
Numatic Technical
help line [phone]
1
5
2
3
6
6
7
8
4
HGB 3045/55, HBG 3045/55, TGB 3045/55, TGB 4045/100,
TGB 4055/100, TGB 4055/100T.

5
Insert the Isolator key and switch the
machine on.
TGB 4045/100, 4055/100, 4055/100T
Isolator Key (Fig. A, B) Vac & Brush Fuses
(Fig.C)
HGB3045/55, HBG3045/55, TGB3045/55
Isolator Key (Fig D, E)
Vac & Brush Fuses behind cover plate (Fig.F)
Fuse Location
Machine Set-up Guide
CONTENTS
●2xIsolator Keys ●2 x 40 Amp Fuse
●1 x 30 Amp Fuse ●1 x 20 Amp Fuse
●1 x 2.5 Amp Fuse ●Maxi Fuse-puller
●TractionModel2x50AmpFuse
For Charger-less Model,
all the above plus:
●1 x Charger Connector ●2 x Charger
Connector Terminals ●4 x Battery
Terminal Connectors ●1 x Fuse Holder
Lifto󰀨toptankassemblytorevealbattery
compartment.
Fit battery fuses (contained in start-up
pack) into the battery fuse holder
as illustrated.
Fit the isolator key and switch the
machine on (See below, TGB 4045/100,
4055/100, 4055/100T (Fig. A)
HGB 3045/55, HBG 3045/55 & TGB
3045/55 (Fig.D)
Note: Wear suitable gloves when
inserting fuses.
PLEASE READ BEFORE COMMENCING ANY OPERATION AFTER THE REMOVAL OF
ALL THE PACKAGING, CAREFULLY OPEN AND CHECK THE CONTENTS.
Ensure that no metal objects come into contact with battery terminals while the batteries
are exposed. When inserting the rst fuse you may notice a spark, this is normal.
!
!
!
!
A
C
D
F
1
2
3
B
E
Less Battery Models - Numatic International Ltd recommends using Sonnenschein batteries for 3045 machines and
MKBatteriesfor4045and4055inthemachinesmentionedinthismanual.Forfullbatteryspecicationsseepage22.

6
Fittheoortoolandretainusingthe
detent pins.
Push waste collection pipe onto the
oortool;ensureatightt.
Raisetheoortoolfortransitor
lower for cleaning operation using
theliftinghandlettedtotheback
of the machine.
Forttingtheoortoolblades
(See Page 12).
Machine Set-up Guide
ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF
BEFORE MAKING ANY ADJUSTMENTS !!
450mm / 550mm Brush or a Pad.
Featuring the Nulock brush system.
Thebrushissimplypushedandtwistedtolock,makingttingandremovalasimpleprocess.
Slide the brush / pad under the brush deck.
Fit the brush / pad onto the Nulock drive chuck, twist to lock the brush / pad in place.
Safety gloves are recommended for the changing of used brushes.
Turn on the clean water tap.
Fitting the Brush / Pad / Turn on water
Fitting the Floor Tool
Theoortoolhasbeendesignedforquicktting,allowingeasysqueegeebladereplacementandasafetyknock-o󰀨featureifthe
oortoolgetssnagged,whilstintransit.
Note: It is easier to t the oor tool if the weight of the machine is resting on the brush. Ensure the brush is tted rst.

7
The vacuum hose has a U-bend clip which creates a U-bend in the hose preventing water spillage when the vacuum is switched
o󰀨.IfyouneedtoremovetheU-bendclipforanyreasonalwaysensureitisrettedcorrectlybeforeyouresumeoperation.
Fitting the Hose Guide
Note: DO NOT push the vacuum hose
onto the oor tool with the oor tool in
the raised position.
Machine Set-up Guide
Retvacuumhosetothe
Floortoolwhennished.
Note: Great care must be taken to ensure that contaminants (leaves, hair, dirt,
etc.) are not allowed to enter the clean water tank during the lling process. If
using a bucket or similar, ensure it is always clean and free from debris.
Filling the Clean Water Tank
A
B
C
D
Tolltheclean-watertank,usetheFLEXI-FILLpipefromeitheratap
or hose pipe. (Fig.C).
Thelargecapcanalsobeusedforllingfromabucketorsuitablecontainer.(Fig.A&
B).
Filltheclean-watertanktoMAXlineindicationontank,includingcleaningchemicalsif
required. Follow chemical manufacturing guide lines.
The clear dump hose at the rear of the machine can be used to see the level of the
clean-water. (Fig.D).
Control of Substances Hazardous to Health (COSHH)
For best results use a non-foaming type of chemical, dilute to the manufacturers
specication.Forfurtherguidanceonhazardoussubstancesrefertohealthandsafety
instructions online.

8
Using the handle position lever, lower the handle to a comfortable working position.
Machine Set-up Guide
Handle Height Adjustment
WHEN HANDLING AND MIXING CHEMICALS
Always ensure that chemical manufacturer’s safety guidelines are followed.
Only use chemicals recommended for use in auto scrubber-dryers. !!
The machine is now ready to be moved to
the cleaning site.
Before performing the cleaning operation,
place out appropriate warning signs and
sweepordust-moptheoor.
IMPORTANT
Do not operate machine unless the Operator Manual has been read and fully understood. !!
A
B

9
To tip the deck into the down position (Operating mode). Press in the brush deck locking pin (Fig.A)
and rotate the brush deck (Fig.B & C). To change to brush deck up position,
(Transit mode) simply lift the deck and the spring loaded locking pin will activate to hold the deck up.
Afterpreparingtheoor(seeprevious
section), we are now ready to set the
controls to suit the cleaning conditions.
Before any settings can be applied,
ensure the brush deck is lowered.
Movetheoortoollevertoits
lower position.
Note: Do not pull the machine
backwards with the oor tool in the
lowered position, this could possibly
damage the blades.
Raising/Lowering
the Floor Tool
Machine Operation
Raising/Lowering the Brush Deck
Tostart:holddowneithertriggerandpresstheyellowOn/O󰀨Switchonce
Hour meter and battery power. WaterOn/O󰀨VacuumOn/O󰀨
Setting the Cleaning Controls
oo
A
B
C

10
Machine Operation
Tooperate,setwaterowratetap,lowerbrushdeck,lowertheoortool,pressthevacuum/waterswitches,pullbrushOn/O󰀨
trigger.
Thewastewateristhenretrievedbythesuctionoortool.
Overlap each scrubbing path by 10cm to ensure an even clean.
Do not operate the machine on inclines that exceed (2%), when full.
Onheavilysoiledoorsusea‘doublescrub’technique.
Firstpre-scrubtheoorwiththeoortoolintheraisedposition,allowthechemicaltimetoworkthenscrubtheareaasecondtime
withtheoortoollowered.
Ifstreakingoccurswipeoortoolbladesclean.
Note: Care must be taken to reduce speed when cornering or when manoeuvring around obstacles
Theoortooldesignincorporatesabreak-awayfeature.
Allowing it to safely disengage from its mounting should it
become caught on an obstruction, during forward machine
movement.
To re-attach the blade to its holder. First loosen the retaining
knobsontheoortoolbodyandslideontotheholdingbracket.
Tightenretainingknobstongertight.
Break-away Floor Tool
Machine In Use
ALWAYS ENSURE THAT THE FLOOR IS PRE-SWEPT
AND RELEVANT SAFETY SIGNS ARE DISPLAYED. !!