Numatic TGB 8572/200T User manual

Warning! Read instructions before using the machine
Owner Instructions
TGB 8572/200T
BATTERY SCRUBBER DRYER
www.numatic.co.uk

Machine Overview ................................ Pages 2-3
Control Panel Overview ................................ Page 4
Machine Set up Guide ................................ Page 5
Fitting the Brush / Pad ................................ Page 6
Adjusting Deck Pitch ................................ Page 6
Fitting the Floor Tool ................................ Page 6
Fitting the Hose Guide ................................ Page 7
Filling the Clean Water Tank .......................... Page 7
Fill Level Indicator .............................. Page 8
Lowering the Floor Tool ................................ Page 9
Raise / Lower Brush Deck............................... Page 9
Setting the Cleaning Controls .................... Page 9
Brush Pressure .............................. Page 10
Breakaway Floor Tool ................................ Page 10
Machine in Use ................................ Page 10
Machine Cleaning ................................ Page 11
Waste Water Tank Full ................................ Page 11
Changing Floor tool Blades............................. Page 12
Machine Charging ................................ Page 13
Battery Care ................................ Page 13
Charging Lights Sequence .............................. Page 14
Free Wheel Function ................................ Page 14
Specications ................................ Page 15
Trouble Shooting ................................ Page 15-16
Rating Label / Personal Protective
Equipment /Recycling ................................ Page 17
Safety Precautions ................................ Page 18-19
Recommended Spare Parts .......................... Page 20
Schematic Diagram ................................ Page 20
Battery Wiring Diagram ................................ Page 21
EU Declaration Document ............................. Page 22
Warranty ................................ Page 23
Company Address ................................ Page 24
TGB 8572/200T
BATTERY SCRUBBER DRYER
Index
After the removal of all the packaging,
carefully open and check the contents
● Owner Manual ● 2 x Ignition Keys
● Battery Charging Lead ● 2 x 40 Amp Fuse
(Battery) ● 1 x 30 Amp Fuse (Brush)
● 1 x 20 Amp Fuse (Vac)
● 1 x 2.5 Amp Fuse ● Maxi Fuse-puller
PLEASE READ
BEFORE COMMENCING
OPERATION
1Operator control panel
2Charging Socket / Point
3Clean Water Fill Point
4Floor Tool Raise / Lower Lever
5Clean Water Tank Emptying Hose & Fill Level
6Vacuum Hose
7Charging Lights
8Brush Deck Lifting Pedal
9Extra Brush Load Pedal
10 Semi Parabolic Floor Tool
11 Brush On/O / Control Handle
12 Safety Fuse 2.5 Amp
13 Batteries
14 2 x 40 Amp Battery Fuse
15 Brush Motor Fuse 30 Amp
16 Vac Motor Fuse 30 Amp
17 Brush Deck
18 Clean Water Filter
19 Water Pump
20 Waste Water Emptying Hose
21 Separator
22 Top Tank (Waste Water)
23 Bottom Tank (Clean Water)
24 Detent Pin
25 Key Ignition. On/O
26 Battery Level Indicator

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4
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3
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15
16
17
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8
7
11
Machine Overview
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10
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12
18
20
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26
21
22
23
24
25

BATTERY SCRUBBER DRYER
1Traction Speed control
2Key Ignition Switch
3Water Flow Rate
4Emergency Stop
5Vacuum Pick Up On / O
6Battery Charge Level Indicator
7Forward / Reverse
8Hours Meter
9Brush On / O / Control Handle
10 Traction Status Light
Control Panel Overview
In the event of a breakdown contact
your Numatic dealer or the
Numatic Technical
help line [phone]
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1
3
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TGB 8572/200T
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Insert the Ignition key and
switch the machine on.
(Fig. A)
Use handle grip when
raising or lowering the
top waste-tank.
Fuse Location
Machine Set-up Guide
TGB 8572/200T
CONTENTS
● 2xIgnition Keys ● 2 x 40 Amp Fuse
(Battery) ● 1 x 30 Amp Fuse (Brush)
● 1 x 20 Amp Fuse (Vac)
● 1 x 2.5 Amp Fuse ● Maxi Fuse-puller
Lift top tank assembly to reveal battery
compartment, ensuring you use the handle
grip provided.
Fit battery fuses (contained in start-up
pack) into the battery fuse holders as
illustrated.
(Fig. 1, 2, 3.)
Insert Key into ignition located on the
control panel (See below (Fig. A)
NOTE: Wear suitable gloves when
inserting fuses.
PLEASE READ BEFORE COMMENCING ANY OPERATION AFTER THE REMOVAL OF ALL
THE PACKAGING, CAREFULLY OPEN AND CHECK THE CONTENTS. !
!
!
!
B
A
1
2
3
ENSURE THAT NO METAL OBJECTS COME INTO CONTACT WITH BATTERY TERMINALS
WHILE THE BATTERIES ARE EXPOSED.
WHEN INSERTING THE FIRST FUSE YOU MAY NOTICE A SPARK, THIS IS NORMAL.
Depress control handle with both hands (Fig.B)
and slowly drive machine o of the pallet.
When the machine is removed and in a safe position,
turn key back to the position (0) ‘OFF’
Note: During vehicular transportation ensure
the product is secured to avoid unnecessary
movement.
Less Battery Models - Numatic International Ltd recommends using MK Batteries for the 8572/200T in the TGB machine mentioned
in this manual. For full battery specications see page 21.

6www.numatic.co.uk
Fit the oor tool and retain using the
detent pin.
Push vacuum hose onto the oor tool;
ensure a tight t.
NOTE: DO NOT push the vacuum hose
onto the oor tool with the oor tool in
the raised position.
Raise the oor tool for transit or
lower for cleaning operation using
the lifting handle tted to the back
of the machine.
For tting the oor tool blades (See P12).
Machine Set-up Guide
ALWAYS ENSURE THAT THE MACHINE IS SWITCHED OFF
BEFORE MAKING ANY ADJUSTMENTS !!
2 x 370mm Brush or a 2 x 360mm Pad on
the TGB 8572/200T. Featuring the Nulock
brush system. The brush is simply pushed
and twisted to lock, making tting and
removal a simple process.
Slide the brush / pad under the brush deck.
Fit the brush / pad onto the Nulock drive
chuck, twist to lock the brush / pad in
place.
LH Bias: If the machine pulls
to the right, turn the knob
clockwise to apply left hand
bias to the brush deck.
RH Bias: If the machine pulls to
the left, turn the knob counter-
clockwise to apply right hand
bias to the brush deck.
Turning the knob
clockwise will make
the machine pull
more to the left.
Turning the knob
counter-clockwise
will make the
machine pull more
to the right
Fitting the Brush / Pad.
Brush Deck Pitch Adjustment
Fitting the Floor Tool
The oor tool has been designed for quick tting, allowing easy squeegee blade replacement and a safety knock-o feature if the
oor tool gets snagged, whilst in transit.
If the machine has a tendency to pull to either side while cleaning
forwards, this can be compensated for by turning the brush deck
pitch adjustment knob.
+-
Note: Safety gloves are recommended for the changing of used brushes.
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The vacuum hose has a U-bend clip which creates a U-bend in the hose preventing water spillage when the vacuum is switched
o. If you need to remove the U-bend clip for any reason always ensure it is retted correctly before you resume operation.
Fitting the Hose Guide
NOTE: DO NOT push the vacuum hose
onto the oor tool with the oor tool in
the raised position.
Machine Set-up Guide
Ret vacuum hose to the
Floor tool when nished.
250mm - 300mm
NOTE: Great care must be taken to ensure that contaminants (leaves, hair, dirt, etc.) are not allowed to enter the clean water
tank during the lling process. If using a bucket or similar, ensure it is always clean and free from debris.
The TGB 8572/200T is equipped with a large capacity clean water tank allowing for
large areas to be covered in a single ll.
Filling the Clean Water Tank
10
To ll the clean water tank, extend the hose located to the rear of the machine in the centre of the removable ller cap (1). Pull out
hose. Open the stopper and place hose under water tap, or use a hose to commence lling. The tank can also be lled by unscrewing
the ller cap and using a bucket or similar container (2).
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2

8www.numatic.co.uk
The water level in the clean-water tank can be measured using the scale on the
rear of the machine. The clean water bottom tank holds 85 litres.
NOTE: always ensure that the waste water tank is empty before lifting.
Machine Set-up Guide
Fill Level Indicator
WHEN HANDLING AND MIXING CHEMICALS
Always ensure that chemical manufacturer’s safety guidelines are followed.
Only use chemicals recommended for use in auto scrubber-dryers. !!
IMPORTANT
Do not operate machine unless the Operator Manual has been read and fully understood. !!
20L
45L
65L
85L
The machine is now ready to be moved to
the cleaning site.
Before performing the cleaning operation,
place out appropriate warning signs and
sweep or dust-mop the oor.

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The control for lowering the brush deck can be found to the rear right of the machine.
Lower the brush deck by moving the left hand release lever to the upper position.
After preparing the oor (see previous
section), we are now ready to set the
controls to suit the cleaning conditions.
Before any settings can be applied,
ensure the brush deck is lowered. Move
the oor tool lever to its lower position.
NOTE: Do not drive the machine
backwards with the oor tool in the
lowered position, this could possibly
damage the blades.
Raising/Lowering
the Floor Tool
Machine Operation
Raising/Lowering the Brush Deck
Insert the key, turn the main control on / o key to position ‘1’.
(Fig.A) The traction status light will illuminate.
Set desired traction speed as required, depending on oor type
and level of soiling (Fig.B).
Middle speed is the optimum cleaning speed.
Set the ow rate (Fig.C).
The TGB 8572/200T is equipped with an electronic braking
system.
Simply release the hand operated start / stop trigger and the
machine will stop.
In an emergency, strike the Emergency Stop button. (Fig.D).
The machine will be disabled.
To reset, turn Emergency Stop button clockwise.
After re-setting the Emergency Stop button, to restart the
machine, turn the main control on / o key to ‘0’ and then
position ‘1’.
Setting the Cleaning Controls
A
D
C
B

10 www.numatic.co.uk
Machine Operation
The brush load lever is located to the right hand side of the machine.
This option is for hard to clean patches, adding extra pressure to the brushes.
NOTE: It is recommended this option is NOT used all the time and is for spot cleaning only.
The run-time of the machine may decrease if the load on the brushes is increased.
Brush Pressure / Load Adjustment
To operate, set water ow rate, lower brush deck, lower the oor tool, press the vacuum switch, pull brush On/O trigger.
Adjust the speed to suit the conditions using the variable speed control,depending on oor type and level of soiling.
Middle speed is the optimum cleaning speed.
The waste water is then retrieved by the suction oor tool.
Overlap each scrubbing path by 10cm to ensure an even clean.
Do not operate the machine on inclines that exceed (6%) when full.
Warning: While on ramps or inclines, avoid sudden stops. Avoid sharp turns. Use low speed down ramps.
Clean only while descending (driving down) the ramp.
On heavily soiled oors use a ‘double scrub’ technique.
First pre-scrub the oor with the oor tool in the raised position, allow the chemical time to work then scrub the area a second time
with the oor tool lowered.
If streaking occurs wipe oor tool blades clean.
NOTE: Care must be taken to reduce speed when cornering or when manoeuvring around obstacles
The oor tool design incorporates a
break-away feature.
Allowing it to safely disengage from its
mounting should it become caught on
an obstruction, during forward machine
movement.
To re-attach the oor tool to its holder. First
loosen the retaining knobs on the oor tool
body and slide onto the holding bracket.
Tighten retaining knobs to nger tight.
Break-away Floor Tool
Machine In Use
ALWAYS ENSURE THAT THE FLOOR IS PRE-SWEPT
AND RELEVANT SAFETY SIGNS ARE DISPLAYED. !!
(A) Standard Duty
13 Kg Pressure
(B) Heavy Duty
28 Kg Pressure
(C) Extra Heavy Duty
50 Kg Pressure
A
B
C