nVent RAYCHEM PMKG-J2LP User manual

DESCRIPTION
The PolyMatrix nVent RAYCHEM PMKG-J2LP is a NEMA 4X rated
connection kit for use with nVent RAYCHEM BTV-CR, BTV-CT, QTVR-CT,
XTV-CT, KTV-CT and LBTV2-CT self-regulating heating cables.
Materials for one powered splice are included in this kit.
For technical support call nVent at (800)545-6258.
TOOLS REQUIRED
• Screwdriver • Needle-nose pliers
• Wire cutters • Utility knife
• Adjustable pliers
• Heat gun or mini-torch (for LBTV2 only)
ADDITIONAL MATERIALS REQUIRED
• Pipe straps
• Tape
– GT-66 Installation temperature above 40°F (5°C)
– GS-54 Installation temperature above –40°F (–40°C)
• HCS-100-A (Required for LBTV2)
• Grommets (Required for KTV and LBTV2)
This component is an electrical device which must
be installed correctly to ensure proper operation
and to prevent shock or fire. Read these important
warnings and carefully follow all of the installation
instructions.
• To minimize the danger of fire from sustained
electrical arcing if the heating cable is damaged
or improperly installed, and to comply with the
requirements of nVent and the 1996 National Electrical
Code, ground-fault equipment protection must be used
on each heating cable branch circuit. Arcing may not
be stopped by conventional circuit protection.
• Component approvals and performance are based
on the use of specified parts only. Do not use
substitute parts or vinyl electrical tape.
• The black heating cable core and fibers are
conductive and can short. They must be properly
insulated and kept dry.
• Damaged bus wires can overheat or short.
Do not break bus wire strands when scoring the
jacket or core.
• Keep components and heating cable ends dry
before and during installation.
HEALTH HAZARD. Prolonged or repeated contact with
the sealant in the core sealer may cause skin irritation.
Wash hands thoroughly. Overheating or burning the
sealant will produce fumes that may cause polymer fume
fever. Avoid contamination of cigarettes or tobacco.
Consult MSDS RAY/5510 for further information.
CHEMTREC 24-hour emergency telephone:
[phone]
Non-emergency health and safety information:
[phone].
WARNING:
CAUTION:
KIT CONTENTS
Item Qty Description
A 1 Junction box with lid
B 2 Bases
C 2 Red grommets
D 2 Core sealers
E 2 Tops (3/4 inch NPS thread)
F 2 Green/yellow heat-shrinkable tubes
G 2 Ring gaskets
H 2 Locknuts
I 1 Terminal block
A
B
C
F
E
D
G
H
I
APPROVALS
Hazardous Locations
Class I, Div. 2, Groups B, C, D
Class II, Div. 2, Groups F, G
Class III
Class I, Div. 2, Groups A, B, C, D
Class II, Div. 2, Groups F, G
Class III
Class I, Div. 2, Groups A, B, C, D
Class II, Div. 2, Groups F, G
For BTV and LBTV Heating Cable Systems Only
PMKG-J2LP
Polymatrix Powered Splice Kit Installation Instructions

2 | nVent.com
Tape (typical) Center-line of connection
18 in
(450 mm)
18 in
(450 mm)
Second heating cable
not shown
• Slide base, grommet and top onto heating cable.
1 2
• Allow extra heating cable as shown.
7 1/2 in
(190 mm)
Do not cut braid
• Push braid back to
create a pucker.
• At pucker use a
screwdriver to open
braid.
• Bend heating cable
and work it through
opening in braid.
• Pull braid tight to
make pigtail.
34
• Lightly score outer jacket around and
down as shown.
• Bend heating cable to break jacket at
score, then peel off jacket.
-CT or -CR
heating cable
with braid and
outer jacket
• This product is for use only with the following heating cables:
BTV, QTVR, XTV, KTV and LBTV2 (-CR and -CT versions).
• Do not use with monitor wire or any other heating cables.
• Select correct grommet from chart on right.
Heating Cable Type Grommet
BTV, QTVR, XTV -CR or -CT RED
KTV -CT P*
LBTV2 -CT K*
* Order separately
WARNING: Use of the wrong grommet can result in leaks,
cracked components, shock or fire, and will invalidate
approvals and certifications.
• For LBTV2 a separate heat-shrink core sealer is required. Order
two HCS-100-A heat-shrink core sealers.
Identify Heating Cable Type

nVent.com | 3
1/4 in
(5 mm)
• Notch core.
• Peel bus wire from core.
• Score core between bus wires at inner jacket.
• Bend and snap core.
• Peel core from bus wire.
• Remove any remaining core material from bus wires.
6 1/2 in
(165 mm)
5
6
7 7
• Lightly score inner jacket around and down as shown.
• Peel off inner jacket.
• Determine heating
cable type and
continue as shown.
• Cut and remove all fiber strands.
• Score and remove center spacer.
• Remove any remaining core material from bus wires.
IMPORTANT: For LBTV2 heating cables omit Steps 6
through 12. Instead refer to installation instructions
supplied with the HCS-100-A kit, then go to step 13.
BTV-CR, BTV-CT and
QTVR-CT heating cable
XTV-CT and KTV-CT
heating cable
BTV and QTVR heating cable XTV and KTV heating cable

4 | nVent.com
5/8 in
(15 mm)
2 3/8 in
(60 mm)
8
10
12 13
Tubes
9
11
• Using a pencil or pen,
mark the jacket 5/8 in
(15 mm) from the end of
the core as shown.
• Push core sealer onto the heating cable to the
mark made in step 8.
• Extra force may be required for larger cables or
at lower temperatures.
• It is OK if the tubes are pushed out while
installing the core sealer.
• Slip the green/yellow tube onto the braid. Heat-
shrinking is not required.
• Re-twist and straighten bus wires, then insert
into the tubes as shown.
• Make sure all strands go into the tubes.
• Remove the tubes and dispose of them
in core sealer plastic bag.
• Apply 3 wraps of glass tape
(RAYCHEM GT-66 or GS-54).
Make sure the bus
wires do not kink,
bunch, or crossover.

nVent.com | 5
1 in
(25 mm)
Center-line of
connection
Water tight
conduit seal
Ground wire
Braid
Use a conduit drain to
prevent condensation
and water build-up.
Center-line of
connection
14
16
18
Center-line of
connection
1/2 in
(13 mm)
15
17
• Seat grommet and position
parts so that 1in (25 mm) of
heating cable extends past top
of threads.
• Tighten screws.
• Repeat steps 2 thru 14 for
second heating cable.
• Position ring gaskets
onto tops.
• Install box with
locknuts (adjust
straps if necessary).
• Connect bus wires and braid to
terminal block.
• Connect power wires and ground
wire to terminal block.
• Stow wires in box and install lid.
• Fasten bases to pipe with pipe straps. Do not pinch heating
cables with straps.
• Loop and tape extra heating cable to pipe.
Note the following
instructions on bus wire
preparation:
- Twist appropriate wire pair
together.
- Trim twisted wires to
1/2 in (13 mm).

nVent.com
©2018 nVent. All nVent marks and logos are owned or licensed by nVent Services GmbH or its aliates. All other trademarks are the property of their respective owners.
nVent reserves the right to change specications without notice.
Raychem-IM-H54061-PMKGJ2LP-EN-1805 PN 542531
North America
Tel [phone]
Fax [phone]
[email protected]
Europe, Middle East, Africa
Tel [phone]
Fax [phone]
[email protected]
Asia Pacific
Tel [phone]
Fax [phone]
[email protected]
Latin America
Tel [phone]
Fax [phone]
[email protected]