Ohlins BM 205 User manual

Owners Manual
Mounting instructions Öhlins shock absorber kit
BM 205 for BMW R 1100 S
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the
written permission of Öhlins Racing AB is prohibited. Printed in Sweden.
Öhlins shock absorber 46 PRCLS
Your Öhlins shock absorber type 46 PRCLS
features the following adjusters:
Compression damping adjuster
Adjustments are made on top of the reservoir.
Rebound damping adjuster
Adjuster wheel on the piston shaft above the end
bracket.
Spring preload adjuster
Adjustments are made by turning the knob on
the hydraulic adjuster. Clockwise for harder
adjustment, counter clockwise too release the
preload.
Lenght adjuster
Adjustment is made by turning the end eye and
tightening with the lock nut.
NOTE!
When delivered the Öhlins shock absorber is
dialed to recommended settings for the specific
brand and make of the motorcycle. If you have
changed the setting check like this:
The adjusters have a normal right hand thread. Turn
the damping adjusters clockwise to fully closed (pos.
zero [0]). Turn counter clockwise to open and count
the clicks until you reach the recommended number
of clicks. See Setup data at last page.
CAUTION!
Do not use to much force, delicate sealing surfaces
can be damaged.
Spring
preload
adjuster
Rebound
damping
adjuster
Lenght
adjuster
Compression
damping
adjuster
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone [phone]. Fax [phone].
www.ohlins.com
Part No. BM 205. Issued 02 03 22
Setup data
Shock absorber length 313 mm
Shock absorber stroke 48 mm
Spring preload 16 mm
Rebound damping adjuster 18 clicks
Compression damping adj. 12 clicks
Checking sag and ride height
Front suspension
F1. Bike on a stand with the
suspension fully extended = ............
F2. Bike on the ground without rider = ............
F3. Bike on the ground with rider = ............
Free sag F1 - F2 = ............
Ride height F1 - F3 = ............
Rear suspension
R1.Bike on a stand with the
suspension fully extended = ............
R2.Bike on the ground without rider = ........... .
R3.Bike on the ground with rider = ............
Free sag R1 - R2 = ............
Ride height R1 - R3 = ............
WARNING!
If the shock absorber has an
adjustable end eye/bracket, this
must not be treaded out more
than that one groove is fully
visible beneath the lock nut.
Make sure that the lock nut is
tightened after adjustment.
Groove
Bike on a stand.
F1
R1
Bike on the ground.
F2
R2
Bike with rider on.
F3
R3

Before installation
Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions for
fitting and maintenance are not followed exactly.
Similarly, the warranty will become null and void
if the instructions are not adhered to.
WARNING!
1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the shock
absorber. Contact an Öhlins dealer or other
qualified person for advice.
2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
shock absorber kit. If you have any questions
regarding proper installation procedures,
contact an Öhlins dealer or other qualified
person.
3. The vehicle service manual must be referred
to when installing the Öhlins shock absorber
Safety signals
Important information concerning safety is
distinguished in this manual by the
following notations:
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury
to anyone working with, inspecting or
using the suspension, or to bystanders.
CAUTION!
Caution indicates that special pre-
cautions must be taken to avoid dam-
age to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures.
Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your suspen-
sion and this manual. Please consult your Öhlins
dealer if you have any questions with regard to
the contents of the manual.
NOTE!
During storage and transportation, especially
at high ambient temperature, the oil and
grease used for assembling may run out
inside the packing and damage the expanded
polystyrene packing material. This is not
unusual and is in no way detrimental to the
shock absorber.
Kit contents
Before installing the shock absorber, please
check the contents of the kit. If anything is
missing, contact your Öhlins dealer.
Description Pcs. Part No.
Shock absorber 46 PRCLS 1 BM 205
Tie-rap 2 00231-01
Bolt M8x35 1 01046-11
Bolt M10x70 1 00439-09
NutM8 1 00430-05
Sticker memo notes 1 01180-01
Sticker Öhlins 2 00192-01
Owners manual 1
5
WARNING!
1. It’s advisable to have an Öhlins dealer or other
qualified person to fit your shock absorber.
2. Instructions in the vehicle service manual are
to be followed when changing the shock
absorber.
3. When working on a lifted vehicle it must be
securely supported to prevent it from falling.
Mounting instructions
1
Put the motorcycle on a stand so the rear wheel
is clear of the ground. Make sure it’s steadily fixed
so it will not fall over.
2
Loosen the lower bracket of the shock absorbers
and then the upper bracket.
5
Attach the Öhlin hydraulic preloader to the foot
rest bracket with the provided bolt and nut.
Position the hose as shown in picture.
6
Fix the hose with the tie raps provided.
7
Continue your work according to the Owner´s
Manual, section adjustments.
3
Remove the shock absorber by lifting it out to
the left.
4
Fit the Öhlins shock absorber from the left. Fasten
the upper and then the lower bracket. Use the
provided bolt (M10x1.25x70) to the lower bracket.
NOTE!
Make sure that all bolts are tightened to the correct
torque and that nothing fouls or restricts movement
of the shock absorber when the suspension is
being fully compressed or extended.
WARNING!
Certain modifications are necessary to install the
Öhlins shock absorber. It is vital that the mounting
instructions are carefully followed.
CAUTION!
Make sure that nothing touches or restrains the
rear wheel when the shock absorber is adjusted
in lenght.