Ohlins HO 810 User manual

Shock Absorber for Honda PCX 150-2018
HO 810
Mounting Instructions
Note!
Please note that this image is a general representation
of the product and may differ slightly from your product.
Note!
Please note that during storage and transportation,
especially at high ambient temperature, some of the oil
and grease used for assembling may leak and stain the
packaging. This is in no way detrimental to the product,
wipe off the excessive oil/grease with a cloth.
Warning!
Before installing this product, read the Öhlins Owner’s
Manual. The shock absorber is an important part of your
vehicle and will affect the stability.
Note!
Before installing this product, check the contents of
the kit. If anything is missing, please check an Öhlins
dealer.
Kit Contents
Description Part No Pcs
Shock absorber HO 810 2
Bracket, mudguard 61125-01 1
Screw M6x8 05404-11 1
Screw M8x35 00432-01 2
Screw M6x45 01046-62 2
Screw M6x14 00382-16 1
Sleeve 7/13.9-10 61123-14 2
Washer 6.4/18/1.6 00426-04 1
Tool preload adjuster 03199-03 1
Sticker set "ÖHLINS" 10207-01 1
Owners manual road & track 07241-02 1
Alternative spring
Spring 46
/200/prog 15-24N/mm
60360-03 2

2
MOUNTING INSTRUCTIONS
1
Put the motorcycle on a work stand so that the
rear wheel barely touches the ground. Make
sure the motorcycle is in a stable position.
Warning!
It is advisable to have an Öhlins dealer install the shock
absorber.
Warning!
If working on a raised vehicle, ensure it is securely
supported so that it will not tip over.
Note!
Before mounting this product clean the vehicle
thoroughly.
Note!
When working on this product, always see the Vehicle
Service Manual for vehicle specic procedures and
important data.
2
Open the seat by the ignition key.

3
MOUNTING INSTRUCTIONS
3
Remove the plastic cover Ⓐby loosening the
screws ①②.
1
2
A
3
4
6
5
4
Remove the grab bar Ⓑ by loosening the
screws ①②③④⑤⑥
1
2
B

4
MOUNTING INSTRUCTIONS
5
Remove the storage box Ⓒby loosening the
screws ①②③④⑤ and unlock plastic
clip lock ⑥⑦ then release the rubber band
⑧ to unlock the battery set Ⓓ.
3
4
2
5
1
C
6
7
8

5
MOUNTING INSTRUCTIONS
6
Remove the left plastic fairing Ⓔ as per
following instructions:
6.1 Loosen the screws ①②
6.2 Loosening the screws ③④⑤
6.3 Unclip the plastic clip lock ⑥⑦
6.4 Unplug the rear light wirings ⑧⑨
Repeat the operation 6.2, 6.3 on the
opposite side for remove the right plastic
fairing Ⓕ
21
5
3
4
E
F
8
9
6
7

6
MOUNTING INSTRUCTIONS
7
Unlock the plastic clip locks ①② placed
underneath the rear mudguard in order to
remove the tail light Ⓖ.
8
Remove the rear mudguard Ⓗ by loosening
the screw ①.
2
1
1
G
H

7
MOUNTING INSTRUCTIONS
9
Remove the exhaust mufer Ⓙ by loosening
the screws ①②③, in order to access the
RH shock absorber lower mounting point.
10
Remove the plastic cover Ⓚ by loosening the
screws ①② in order to access the air box
mounting screws located underneath.
2
1
3
2
1
K
J

8
MOUNTING INSTRUCTIONS
11
Release the air box Ⓛby loosening the
screws ①②③ in order to access to the
shock absorber lower mounting point.
12
Remove the standard shock absorber by
loosening the upper and lower mounting bolts
①②
2
1
3
1
2
L

9
MOUNTING INSTRUCTIONS
13
Install the Öhlins shock absorber by tightening
the upper ① and lower ② mounting bolts.
Tighten at a torque value as specied in the
vehicle service manual.
Note!
Lower the vehicle so that the suspension is slightly
compressed before tightening the screws.
Caution!
Ensure that all screws are tightened to the correct
torque and that nothing fouls or restricts movement
of the shock absorber when the suspension is fully
compressed or extended.
1
2

10
MOUNTING INSTRUCTIONS
2
1
3
01046-02 (2x)
Screw M6x45
61123-12 (2x)
Sleeve 7/13.9/10
01046-62 (2x)
Screw M6x45
P1
N
M
61125-01
Bracket
00426-04
Washer 6.4/18/1.6
05404-01
Screw M6x8
00382-16
Screw M6x14
P2
15
Reverse all procedure as necessary.
14
In order to ensure proper clearances between
the airbox and the Öhlins shock absorber:
14.1 Reinstall the airbox by placing the
sleeve 61123-12 between airbox and gearbox.
Tighten by using the screw 01046-02 at the
torque value recommended in the vehicle
service manual (see diagram P1)
14.2 Join the airbox Ⓜand the rear
mudguard Ⓝby using the bracket 61125-01
and the screws mentioned in the diagram P2