Olivetti JS-505 User manual

JS-505
Option Printer
SERVICE MANUAL
Code Y109081-8
d-Color MF201
d-Color MF201Plus - MF250 - MF350

PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2008, Olivetti
All rights reserved

Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
• To indicate clearly a section revised, is shown at the left margin of the revised section.
The number inside represents the number of times the revision has been made.
• To indicate clearly a page that contains the revision, is shown near the page number of the
corresponding page.
The number inside represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
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1
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1

JS-505
Outline
MaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 1.0 Jun. 2008
i
CONTENTS
Troubleshooting
6.Jam display...........................................................................................................21
6.1Misfeed display...................................................................................................21
Adjustment/Setting
3. How to use the adjustment section ....................................................................... 17
4. State Confirmation ................................................................................................ 18
4.1 Sensor check procedure..................................................................................... 18
4.2 Sensor check screen .......................................................................................... 18
4.2.1Sensor check list.........................................................................................19
5.Finisher operations................................................................................................20
5.1Entering Finisher Check.....................................................................................20
JS-505
Outline
1. Product specification ............................................................................................... 1
Maintenance
2. Other ....................................................................................................................... 3
2.1 Disassembly/adjustment prohibited items ............................................................ 3
2.2 Disassembly/Assembly/Cleaning list (other parts)................................................ 4
2.2.1 Disassembly/Assembly parts list................................................................... 4
2.2.2 Disassembly/Assembly parts list................................................................... 4
2.3 Disassembly/Assembly procedure........................................................................ 5
2.3.1 Separator ...................................................................................................... 5
2.3.2 Front cover .................................................................................................... 6
2.3.3 Rear left cover............................................................................................... 6
2.3.4 Rear right cover............................................................................................. 7
2.3.5 Upper tray ..................................................................................................... 7
2.3.6 Paper guide plate .......................................................................................... 8
2.3.7 JS control board (JSCB) ............................................................................... 9
2.3.8 Transport motor (M1) .................................................................................... 9
2.3.9 Route change motor (M3) ........................................................................... 10
2.3.10 Shift motor (M2) .......................................................................................... 11
2.3.11 Roller pressure/retraction clutch (CL1) ....................................................... 14
2.4 Cleaning procedure ............................................................................................ 15
2.4.1 Cleaning of the roller and roll ...................................................................... 15

JS-505
Outline
MaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 1.0 Jun. 2008
ii
6.1.1Misfeed display resetting procedure...........................................................21
6.2Sensor layout......................................................................................................22
6.3Solution..............................................................................................................23
6.3.1Initial check items.......................................................................................23
6.3.2Solution whenpaper curl occurs for d-Color MF201...................................23
6.3.3Solution whenpaper curl occurs for d-Color MF201Plus -..........................
d-Color MF250 - MF350..............................................................................24
5.3.4Job separator transport section misfeed.....................................................25
7.Malfunction code...................................................................................................26
7.1Trouble code.......................................................................................................26
7.2Solution..............................................................................................................27
7.2.1C1004: FNS communicationerror..............................................................27
7.2.2C1182: Shift motor drive failure..................................................................27
7.2.3C11A1: Exit roller pressure/retraction failure..............................................28
7.2.4C11E0: Finisher route change failure.........................................................28
7.2.5CC155: Finisher ROMfailureonly d-Color MF201Plus -............................
d-Color MF250 - d-Color MF350.................................................................29

Field Service Ver. 1.0 Jun. 2008 1. Product specification
1
JS-505
Outline
Outline
1. Product specification
A. Type
B. Functions
C. Paper
Type Built-in type 2-bin stacker
Installation Installed in main body
Document align-
ment Center
Modes Sort, Group, Sort offset, Group offset
Exit tray Size Type Capacity
Upper tray A5S, B5S, B5, A4S, A4, B4, A3
8-1/2X 11S, 8-1/2X 11,
8-1/2X 14, 11 X 17
Max.: 297 mm X 457.2 mm
11.75 inch X 18 inch
Min.: 148 mm X 210 mm
5.9 inch X 8.3 inch
Plain paper
(60 to 90 g/m2)
(16 to 24 lb)
50 sheets
Lower tray A6S, A5S, A5, B6S, B5S, B5,
A4S, A4, B4, A3, A3 Wide,
5-1/2X 8-1/2S, 5-1/2X 8-1/2,
8-1/2X 11S, 8-1/2X 11,
8-1/2X 14, 11 X 17, 12-1/4X 18
Max.: 311.1 mm X 457.2 mm
12.25 inch X 18 inch
Min.: 90 mm X 139.7 mm
3.5 inch X 5.5 inch
Plain paper
(60 to 90 g/m2)
(16 to 24 lb)
150 sheets
Special
paper
Thick paper 1
(91 to 150 g/m2)
(24.25 to 40 lb)
20 sheets
Thick paper 2
(151 to 209 g/m2)
(40.25 to 55.5 lb)
Thick paper 3
(210 to 256 g/m2)
(55.75 to 68 lb)
OHP film
Label sheet
Envelope 10 sheets
Y109081-8 Sevice Manual

1. Product specification Field Service Ver. 1.0 Jun. 2008
2
JS-505
Outline
D. Offset function
E. Machine specifications
*1: Size when the paper exit tray is pulled out
F. Operating environment
• Conforms to the operating environment of the main body.
NOTE
• These specifications are subject to change without notice.
Exit tray Lower tray
Shift amount 30 mm
Types of paper to
be used
Plain paper, Thick paper 1/2/3
Size B5S, B5, A4S, A4, B4, A3
8-1/2X 11S, 8-1/2X 11, 8-1/2X 14, 11 X 17
Power require-
ments
DC 24 V ± 10 % (supplied from the main body)
DC5 V ± 5 %
Max. power con-
sumption
40 W or less
Dimensions 423 mm (W) X 477 mm (D) X 130 mm (H)
16.75 inch (W) X 18.75 inch (D) X 5 inch (H)
543 mm (W) X 477 mm (D) X 130 mm (H) *1
21.5 inch (W) X 18.75 inch (D) X 5 inch (H) *1
Weight 5.0 kg (11 lb)
Service Manual Y109081-8

Field Service Ver. 1.0 Jun. 2008 2. Other
3
JS-505Maintenance
Maintenance
2. Other
2.1 Disassembly/adjustment prohibited items
A. Paint-locked screws
NOTE
• To prevent loose screws, a screw lock in blue or green series color is applied to
the screws.
• The screw lock is applied to the screws that may get loose due to the vibrations
and loads created by the use of machine or due to the vibrations created during
transportation.
• If the screw lock coated screws are loosened or removed, be sure to apply a screw
lock after the screws are tightened.
B. Red-painted screws
NOTE
• The screws which are difficult to be adjusted in the field are painted in red in order
to prevent them from being removed by mistake.
• Do not remove or loosen any of the red-painted screws in the field. It should also
be noted that, when two or more screws are used for a single part, only one repre-
sentative screw may be marked with the red paint.
C. Variable resistors on board
NOTE
• Do not turn the variable resistors on boards for which no adjusting instructions
are given in Adjustment/Setting.
D. Removal of PWBs
CAUTION
• When removing a circuit board or other electrical component, refer to “Handling of
PWBs” and follow the corresponding removal procedures.
• The removal procedures given in the following omit the removal of connectors and
screws securing the circuit board support or circuit board.
• Where it is absolutely necessary to touch the ICs and other electrical components
on the board, be sure to ground your body.
Y109081-8 Sevice Manual

2. Other Field Service Ver. 1.0 Jun. 2008
4
JS-505
Maintenance
2.2 Disassembly/Assembly/Cleaning list (other parts)
2.2.1 Disassembly/Assembly parts list
2.2.2 Disassembly/Assembly parts list
No. Section Part name Ref. page
1 Unit Separator P. 5
2
Exterior parts
Front cover P. 6
3 Rear left cover P. 6
4 Rear right cover P. 7
5 Upper tray P. 7
6 Paper guide plate P. 8
7 Board JS control board (JSCB) P. 9
8
Motors
Transport motor (M1) P. 9
9 Route change motor (M3) P. 1 0
10 Shift motor (M2) P. 1 1
11 Clutch Roller pressure/retraction clutch (CL1) P. 1 4
No. Section Part name Ref. page
1 Transport section Roller and roll P. 1 5
Service Manual Y109081-8

Field Service Ver. 1.0 Jun. 2008 2. Other
5
JS-505Maintenance
2.3 Disassembly/Assembly procedure
2.3.1 Separator
1. Remove the relay connector [1].
2. Remove two screws [1] and remove
two fixtures [2].
NOTE
• When installing the attachment
plates [2], the attachment plate A
with pieces of metal is required to
be attached to the left.
• Install the attachment plates as
shown in the illustration. Press
them downward and secure them
with one screw each.
3. Remove the separator [1].
NOTE
• When installing the job separator,
align the U-groove on the job sepa-
rator with the shoulder screw [2].
A083F2C505DA
[1]
A083F2C501DA
[1]
[2]
A083F2C502DA
[1]
[2]
Y109081-8 Sevice Manual

2. Other Field Service Ver. 1.0 Jun. 2008
6
JS-505
Maintenance
2.3.2 Front cover
1. Remove the separator.
See P.5
2. Open the misfeed clearing cover [1].
3. Remove two screws [1] and remove
the front cover [2].
2.3.3 Rear left cover
1. Remove the separator.
See P.5
2. Remove three screws [1] and
remove the rear left cover [2].
A083F2C003DA
[1]
A083F2C004DA
[1]
[2]
A083F2C005DA
[1]
[2]
Service Manual Y109081-8

Field Service Ver. 1.0 Jun. 2008 2. Other
7
JS-505Maintenance
2.3.4 Rear right cover
1. Remove the separator.
See P.5
2. Remove the rear left cover.
See P.6
3. Remove three screws [1] and
remove the rear right cover [2].
2.3.5 Upper tray
1. Remove the separator.
See P.5
2. Remove the screw [1]. Push two pro-
trusions [2] in the directions of the
arrows and remove the upper tray
[3].
A083F2C006DA
[1]
[2]
A083F2C007DA
[1] [2]
[3]
Y109081-8 Sevice Manual

2. Other Field Service Ver. 1.0 Jun. 2008
8
JS-505
Maintenance
2.3.6 Paper guide plate
1. Remove the separator.
See P.5
2. Remove the upper tray.
See P.7
3. Remove two screws [1] and remove
the paper guide plate cover [2].
4. Remove eight paper guide plates [1].
NOTE
• When reinstalling the paper guide
plates [1], make sure that the film
side must face the roller.
A083F2C503DA
[1]
[2]
A083F2C504DA
[1]
[1]
Service Manual Y109081-8

Field Service Ver. 1.0 Jun. 2008 2. Other
9
JS-505Maintenance
2.3.7 JS control board (JSCB)
1. Remove the separator.
See P.5
2. Remove the rear left cover.
See P.6
3. Remove all seven connectors [1]
from the JS control board.
4. Remove four screws [1] and remove
the JS control board [2].
2.3.8 Transport motor (M1)
1. Remove the separator.
See P.5
2. Remove the rear left cover.
See P.6
3. Disconnect the connector [1] and
remove the wire saddle [2].
4. Remove two screws [3] and remove
the transport motor assy [4].
A083F2C008DA
[1]
[1]
A083F2C009DA
[1]
[2]
A083F2C010DA
[1][2]
[3][4]
Y109081-8 Sevice Manual

2. Other Field Service Ver. 1.0 Jun. 2008
10
JS-505
Maintenance
5. Remove two screws [1] and remove
the transport motor [2].
2.3.9 Route change motor (M3)
1. Remove the separator.
See P.5
2. Remove the rear left cover.
See P.6
3. Remove the rear right cover.
See P.7
4. Remove the screw [1] and discon-
nect two connectors [2], and remove
the route change motor assy [3].
5. Remove two screws [1] and remove
the route change motor [2].
A083F2C011DA
[1]
[2]
A083F2C012DA
[1] [2]
[3]
A083F2C013DA
[1]
[2]
Service Manual Y109081-8

Field Service Ver. 1.0 Jun. 2008 2. Other
11
JS-505Maintenance
2.3.10 Shift motor (M2)
1. Remove the separator.
See P.5
2. Remove the front cover.
See P.6
3. Remove the route change motor.
See P.10
4. Remove the C-clip [1] and the lever
[2], and remove the route change
guide [3].
5. Remove two wire saddles [1], dis-
connect two connectors [2], and
remove two screws [3]. Pull out the
sensor assy [4] in the direction of the
arrow.
6. Remove six screws [1] and remove
the transport guide/lower [2].
A083F2C015DA
[1]
[2]
[3]
A083F2C016DA
[1] [1] [4]
[2] [3]
A083F2C017DA
[1]
[1] [2]
[1]
Y109081-8 Sevice Manual

2. Other Field Service Ver. 1.0 Jun. 2008
12
JS-505
Maintenance
7. Disconnect the connector [1],
remove two screws [2], and remove
the harness from four wire saddles
[3]. Remove the sensor mounting
plate assy [4].
8. Remove three screws [1] and two
shoulder screws [2].
9. Remove two screws [1].
A083F2C018DA
[1] [4] [3]
[3] [2] [3] [2]
A083F2C019DA
[1]
[2]
A083F2C020DA
[1]
Service Manual Y109081-8

Field Service Ver. 1.0 Jun. 2008 2. Other
13
JS-505Maintenance
10. Remove the screw [1] and remove
the belt fixed plate [2].
11. Remove five wire saddles [1] and
pull out the shift drive section assy
[2] in the direction of the arrow.
12. Remove two screws [1] and remove
the shift motor assy [2].
A083F2C021DA
[1]
[2]
A083F2C022DA
[1]
[2]
A083F2C023DA
[1]
[2]
Y109081-8 Sevice Manual

2. Other Field Service Ver. 1.0 Jun. 2008
14
JS-505
Maintenance
13. Disconnect the connector [1],
remove wire saddle [2] and two
screws [3], and remove the shift
motor [4].
2.3.11 Roller pressure/retraction clutch (CL1)
1. Remove the route change motor.
See P.10
2. Remove the E-ring [1] and discon-
nect the connector [2], and remove
the roller pressure/retraction clutch
[3].
A083F2C024DA
[1]
[2]
[3]
[4]
A083F2C014DA
[1] [2]
[3]
Service Manual Y109081-8

Field Service Ver. 1.0 Jun. 2008 2. Other
15
JS-505Maintenance
2.4 Cleaning procedure
NOTE
• The alcohol described in the cleaning procedure of maintenance represents the
isopropyl alcohol.
2.4.1 Cleaning of the roller and roll
A. Periodically cleaning parts/cycle
• Roller and roll: Every 300,000 prints
1. Remove the separator.
See P.5
2. Using a cleaning pad dampened with
alcohol, wipe the roller [1] and roll
[2].
3. Remove the upper tray.
See P.7
4. Using a cleaning pad dampened with
alcohol, wipe the roller [1] and roll
[2].
A083F2C001DA
[2] [1]
[2]
A083F2C002DA
[1][2]
[2]
Y109081-8 Sevice Manual