Olivetti PK-516 User manual

PK-516
Option Printer
SERVICE MANUAL
Code Y110630-3

PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2009, Olivetti
All rights reserved

Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
• To indicate clearly a section revised, is shown at the left margin of the revised section.
The number inside represents the number of times the revision has been made.
• To indicate clearly a page that contains the revision, is shown near the page number of the
corresponding page.
The number inside represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
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PK-516OUTLINEMAINTENANCE
Field Service Ver. 1.0 Jan. 2009
i
CONTENTS
PK-516
OUTLINE
1. PRODUCT SPECIFICATION .................................................................................. 1
MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE ....................................................... 3
3. OTHER MAINTENANCE ITEM ............................................................................... 4
3.1 Disassembly/Adjustment prohibited items ............................................................ 4
3.2 Disassembly/reassembly parts list........................................................................ 5
3.3 Disassembly/reassembly procedure..................................................................... 5
3.3.1 Punch kit ....................................................................................................... 5
3.3.2 Punch oscillating motor (M302) .................................................................... 8
3.3.3 Punch drive motor (M301) ............................................................................ 8

PK-516
OUTLINEMAINTENANCE
Field Service Ver. 1.0 Jan. 2009
ii
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Field Service Ver. 1.0 Jan. 2009 1. PRODUCT SPECIFICATION
1
PK-516OUTLINE
OUTLINE
1. PRODUCT SPECIFICATION
A. Type
B. Functions
C. Paper type
D. Machine specifications
E. Operating environment
• Conforms to the operating environment of the main body.
NOTE
• These specifications are subject to change without notice.
Name Punch unit
Type FS-integrated type punching operation device
Punching method Stops and punches every paper
No. of holes 2-3 holes / 2-4 holes / 4 holes
Hole diameter/pitch
2 holes / I8.0 mm / 70 mm pitch - 3 holes I 6.5 mm / 108 mm pitch
2 holes / I6.5 mm / 80 mm pitch - 4 holes I 6.5 mm / 80 mm pitch
4 holes / I6.5 mm / 70 mm, 21 mm pitch
Supported mode Punch mode, through mode
Applicable post processing
mode Sort, group, staple
Size
2 hole/Sweden 4 hole punch setting:
A3, B4, A4/A4S, B5/B5S, A5/A5S,
8 x 13, 8 x 13S, 8-1/4x 13, 8-1/2x 13, 8-1/8x 13-1/4, 11 x 17, 8-1/2x 14,
8-1/2x 11/8-1/2x 11S, 5-1/2x 8-1/2, 5-1/2x 8-1/2S, 8K, 16K/16KS
7-1/4x 10-1/2, 7-1/4x 10-1/2S, 8-2/3x 13S, 8-1/2x 13S, 8-1/4x 13S,
8-1/8x 13-1/4S, 8-1/2x 13-1/2S
3 hole/4 hole punch setting:
A3, B4, A4, B5
11 x 17, 8 1/2x 11, 7 1/4x 10 1/2, 8K, 16K
Supported paper Plain paper, bond paper, colored paper, coated paper
(Main unit specifications prioritized)
Weight 64 to 256 g/m2
Punch prohibited paper
Label paper, tab paper, transparency film, 2nd base paper, holed paper,
and the other paper that may interfere with the operation of the punch unit
or the punch blade
Power requirements DC 24 V (supplied from the main body)
DC 5 V (supplied from the main body)
Max. power consumption 40 W or less
Dimensions 161 mm (W) x 650 mm (D) x 234 mm (H)
6.34 inch (W) x 25.60 inch (D) x 9.21 inch (H)
Weight 4.5 kg (9.92 lb)
Y110630-3 Sevice Manual

1. PRODUCT SPECIFICATION Field Service Ver. 1.0 Jan. 2009
2
PK-516
OUTLINE
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Service Manual Y110630-3

Field Service Ver. 1.0 Jan. 2009 2. PERIODICAL MAINTENANCE PROCEDURE
3
PK-516MAINTENANCE
MAINTENANCE
2. PERIODICAL MAINTENANCE PROCEDURE
• Periodically replaced parts are not employed.
Y110630-3 Sevice Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jan. 2009
4
PK-516
MAINTENANCE
3. OTHER MAINTENANCE ITEM
3.1 Disassembly/Adjustment prohibited items
A. Paint-locked screws
NOTE
• To prevent loose screws, a screw lock in blue or green series color is applied to
the screws.
• The screw lock is applied to the screws that may get loose due to the vibrations
and loads created by the use of machine or due to the vibrations created during
transportation.
• If the screw lock coated screws are loosened or removed, be sure to apply a screw
lock after the screws are tightened.
B. Red-painted screws
NOTE
• The screws which are difficult to be adjusted in the field are painted in red in order
to prevent them from being removed by mistake.
• Do not remove or loosen any of the red-painted screws in the field. It should also
be noted that, when two or more screws are used for a single part, only one repre-
sentative screw may be marked with the red paint.
C. Variable resistors on board
NOTE
• Do not turn the variable resistors on boards for which no adjusting instructions
are given in Adjustment/Setting.
D. Removal of PWBs
CAUTION
• When removing a circuit board or other electrical component, refer to “Handling of
PWBs” and follow the corresponding removal procedures.
• The removal procedures given in the following omit the removal of connectors and
screws securing the circuit board support or circuit board.
• Where it is absolutely necessary to touch the ICs and other electrical components
on the board, be sure to ground your body.
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Field Service Ver. 1.0 Jan. 2009 3. OTHER MAINTENANCE ITEM
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PK-516MAINTENANCE
3.2 Disassembly/reassembly parts list
3.3 Disassembly/reassembly procedure
3.3.1 Punch kit
1. Remove the finisher from the main body.
2. Remove the board cover [1].
3. Remove the punch scraps box [1].
4. Remove the harness from three wire
saddles [1].
Section Part name Ref. page
Unit Punch kit P. 5
Others Punch oscillating motor (M302) P. 8
Punch drive motor (M301) P. 8
A11TF2C500DA
[1]
A11TF2C501DA
[1]
A11TF2C502DA
[1]
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3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jan. 2009
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PK-516
MAINTENANCE
5. Disconnect three connectors [1].
6. Remove the harness from five wire
saddles [1].
7. Disconnect the connector [1] from
the motor.
8. Remove the harness from the wire
saddle [2].
A11TF2C503DA
[1]
[1]
A11TF2C504DA
[1]
A11TF2C505DA
[1]
[2]
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Field Service Ver. 1.0 Jan. 2009 3. OTHER MAINTENANCE ITEM
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PK-516MAINTENANCE
9. Disconnect the connector [1] of the
sensor.
10. Remove the harness from four wire
saddles [2] and two edge covers [3].
11. Remove four screws [1].
12. Pull the punch kit [1] out and remove
it from the finisher.
13. Reinstall the above parts following the removal steps in reverse.
A11TF2C506DA
[2]
[3]
[1]
[3]
A11TF2C507DA
[1]
A11TF2C508DA
[1]
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3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jan. 2009
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PK-516
MAINTENANCE
3.3.2 Punch oscillating motor (M302)
1. Remove the punch kit.
See P.5
2. Remove two screws [1], and remove
the punch oscillating motor [2].
3. Reinstall the above parts following the removal steps in reverse.
3.3.3 Punch drive motor (M301)
1. Remove the punch kit.
See P.5
2. Disconnect two connectors [1].
3. Remove the harness from the wire
saddle [2] and the edge cover [3].
4. Remove two screws [1], and remove
the punch drive motor assy [2].
A11TF2C001DA
[1]
[2]
A11TF2C002DA
[1]
[2] [3]
A11TF2C003DA
[1]
[2]
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Field Service Ver. 1.0 Jan. 2009 3. OTHER MAINTENANCE ITEM
9
PK-516MAINTENANCE
5. Remove two screws [1], and remove
the punch drive motor [2].
6. Reinstall the above parts following the removal steps in reverse.
A11TF2C004DA
[1]
[2]
Y110630-3 Sevice Manual

3. OTHER MAINTENANCE ITEM Field Service Ver. 1.0 Jan. 2009
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PK-516
MAINTENANCE
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Service Manual Y110630-3

UPDATING STATUS
DATE UPDATED PAGES PAGES CODE
03/2009 1ST EDITION 16 Y110630-3