Olivetti PK-512 User manual

PK-512
PK-513
Option Printer
SERVICE MANUAL
Code Y108421-6

PUBLICATION ISSUED BY:
Olivetti S.p.A.
77, Via Jervis - 10015 Ivrea (TO)
Italy
Copyright © 2008, Olivetti
All rights reserved

Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
• To indicate clearly a section revised, is shown at the left margin of the revised section.
The number inside represents the number of times the revision has been made.
• To indicate clearly a page that contains the revision, is shown near the page number of the
corresponding page.
The number inside represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
• When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
• When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
1
1
1
1

PK-512/513
Outline
MaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 1.0 Feb. 2007
i
CONTENTS
PK-512/513
Outline
1. Product specifications ............................................................................................. 1
Maintenance
2. Periodical check ...................................................................................................... 3
2.1 Maintenance procedure (Periodical check parts) ................................................. 3
3. Other ....................................................................................................................... 4
3.1 Disassembly/Adjustment prohibited items ............................................................ 4
3.2 Disassembly/Assembly/Cleaning list (Other parts)............................................... 5
3.2.1 Disassembly/Assembly parts list................................................................... 5
3.3 Disassembly/Assembly procedure........................................................................ 5
3.3.1 Punch kit ....................................................................................................... 5
Adjustment/Setting
4. How to use the adjustment section ......................................................................... 9
5. Sensor Check........................................................................................................ 10
5.1 Check procedure ................................................................................................ 10
6. Finisher ................................................................................................................. 12
6.1 FS-FN adjustment............................................................................................... 12
6.1.1 Punch Vertical Position ............................................................................... 12
6.1.2 Punch Horizontal Position ........................................................................... 13
6.1.3 Punch edge detection ................................................................................. 13
6.1.4 Punch Resist Loop Size (Body) .................................................................. 14
6.2 Punch option setting ........................................................................................... 14
7. Mechanical adjustment ......................................................................................... 15
7.1 Punch hole deviation correction.......................................................................... 15
Troubleshooting
8. Jam display ........................................................................................................... 17
8.1 Misfeed display ................................................................................................... 17
8.1.1 Misfeed display resetting procedure ........................................................... 17
8.2 Sensor layout...................................................................................................... 17
8.3 Solution............................................................................................................... 18
8.3.1 Initial check items........................................................................................ 18

PK-512/513
Outline
MaintenanceAdjustment / Setting
Troubleshooting
Field Service Ver. 1.0 Feb. 2007
ii
8.3.2 Code: 7243 ................................................................................................. 18
9. Malfunction code................................................................................................... 19
9.1 Trouble code ....................................................................................................... 19
9.2 Solution .............................................................................................................. 19
9.2.1 C1127: Punch kit movement motor drive failure ......................................... 19

Field Service Ver. 1.0 Feb. 2007 1. Product specifications
1
PK-512/513
Outline
Outline
1. Product specifications
A. Type
B. Functions
C. Paper type
D. Machine specifications
E. Operating environment
• Conforms to the operating environment of the main body.
NOTE
• These specifications are subject to change without notice.
Name Punch unit
Type FS-integrated type punching operation device
Punching method Stops and punches every paper
No. of holes PK-512 2-3 holes / 2-4 holes
PK-513 4 holes
Hole diameter I8.0 mm (2-3 holes), I6.5 mm (2-4 holes)
Supported mode Punch mode, through mode
Applicable post processing
mode Sort, group, staple
Size
2 hole punch setting:
A3, B4, A4/A4S, B5/B5S, A5/A5S
8 x 13, 8 1/4x 13, 8 1/2x 13, 8 1/8x 13 1/4, 11 x 17, 8 1/2x 14,
81/2x 11/8 1/2x 11S, 5 1/2x 8 1/2S, 8K, 16K/16KS
71/4x 10 1/2, 7 1/4x 10 1/2S
3 hole/4 hole punch setting:
A3, B4, A4, B5
11 x 17, 8 1/2x 11, 7 1/4x 10 1/2, 8K, 16K
Supported paper Plain paper, bond paper, colored paper, coated paper
(Main unit specifications prioritized)
Weight 64 to 128 g/m2
Punch prohibited paper
Label paper, tab paper, transparency film, 2nd base paper, holed paper,
and the other paper that may interfere with the operation of the punch unit
or the punch blade
Power requirements DC 24 V (supplied from the main body)
DC 5 V (supplied from the main body)
Max. power consumption 40 W or less
Dimensions 130 mm (W) x 470 mm (D) x 115 mm (H)
5 inch (W) x 18.5 inch (D) x 4.5 inch (H)
Weight 3.0 kg (6.5 lb)
Y108421-6 Service Manual

1. Product specifications Field Service Ver. 1.0 Feb. 2007
2
PK-512/513
Outline
Blank Page
Service Manual Y108421-6

Field Service Ver. 1.0 Feb. 2007 2. Periodical check
3
PK-512/513Maintenance
Maintenance
2. Periodical check
2.1 Maintenance procedure (Periodical check parts)
• Periodically replaced parts are not employed.
Y108421-6 Service Manual

3. Other Field Service Ver. 1.0 Feb. 2007
4
PK-512/513
Maintenance
3. Other
3.1 Disassembly/Adjustment prohibited items
A. Paint-locked screws
NOTE
• To prevent loose screws, a screw lock in blue or green series color is applied to
the screws.
• The screw lock is applied to the screws that may get loose due to the vibrations
and loads created by the use of machine or due to the vibrations created during
transportation.
• If the screw lock coated screws are loosened or removed, be sure to apply a screw
lock after the screws are tightened.
B. Red-painted screws
NOTE
• The screws which are difficult to be adjusted in the field are painted in red in order
to prevent them from being removed by mistake.
• Do not remove or loosen any of the red-painted screws in the field. It should also
be noted that, when two or more screws are used for a single part, only one repre-
sentative screw may be marked with the red paint.
C. Variable resistors on board
NOTE
• Do not turn the variable resistors on boards for which no adjusting instructions
are given in Adjustment/Setting.
D. Removal of PWBs
CAUTION
• When removing a circuit board or other electrical component, refer to “Handling of
PWBs” and follow the corresponding removal procedures.
• The removal procedures given in the following omit the removal of connectors and
screws securing the circuit board support or circuit board.
• Where it is absolutely necessary to touch the ICs and other electrical components
on the board, be sure to ground your body.
Service Manual Y108421-6

Field Service Ver. 1.0 Feb. 2007 3. Other
5
PK-512/513Maintenance
3.2 Disassembly/Assembly/Cleaning list (Other parts)
3.2.1 Disassembly/Assembly parts list
3.3 Disassembly/Assembly procedure
3.3.1 Punch kit
1. Remove the finisher from the main body.
See P.31 of the FS-517/518/608 service manual.
2. Open the front door.
3. Slide the punch scraps box [1] out
and remove it.
4. Loosen the screw [1] and remove the
board cover [2].
No Section Part name Ref. page
1 Punch kit Punch kit P. 5
[1] A04EF2C001DA
[1] [2]
A04EF2C002DA
Y108421-6 Service Manual