Omarv Torino 160 User manual

1
SHREDDING MACHINE
SHREDDING MACHINESHREDDING MACHINE
SHREDDING MACHINE
TORINO
TORINO TORINO
TORINO
160
160160
160-
--
-180
180180
180-
--
-200
200200
200-
--
-220
220220
220-
--
-240
240240
240-
--
-260
260260
260
OMARV SRL
OMARV SRLOMARV SRL
OMARV SRL. - Via Cuneo, 60 120 8 SAVIGLIANO (CN) ITALY
Tel.: [phone] Fax: [phone]
www.omarv.com [email protected]
USE AND M
USE AND MUSE AND M
USE AND MAINTENANCE MANUAL
AINTENANCE MANUALAINTENANCE MANUAL
AINTENANCE MANUAL

2
PREFACE
This manual will provide you with all the information necessary for the use and
maintenance of your machine. The good working and length of life of your
machine will depend on its good maintenance and careful use.
Before leaving the production establishment this particular model underwent a
stringent tests in order to guarantee maximum confidence; it will be necessary,
however, to check that during the journey the machine has not undergone any
structural damage that could prejudice its function and its safety.
This manual should be considered an integral part of the machine and should
accompany it until its demolition.
In the event of its loss or damage it will be necessary to request a substitute
copy from the OMARV S.R.L.
The technical information contained in this manual is property of the OMARV
S.R.L. and should be considered copyright.
Any reproduction, even partial of the graphics, text or illustrations is forbidden
under the law.
Points discussed in this manual are expressly required by the Directives for
machinery CEE 89/ 92 and successive modifications and technical data given
are provided by the manufacturer at the time of writing.
This manual is to be kept in a place that is accessible for all staff designated to
drive and maintain the machine.
The Forum SALUZZO (CN) ITALIA is competent in case of any dispute.
TECHNICAL ASSISTANCE
For any problems our technicians are totally at your disposal
Tel: + 9 0172.715114
Fax:+ 9 0172.780028
Internet site: www.omarv.com
E-mail: [e-mail]
T
TT
THIS MANUAL MUST ACCO
HIS MANUAL MUST ACCOHIS MANUAL MUST ACCO
HIS MANUAL MUST ACCOMPANY THE MACHINE IF
MPANY THE MACHINE IFMPANY THE MACHINE IF
MPANY THE MACHINE IF EVER IT IS RESOLD
EVER IT IS RESOLD EVER IT IS RESOLD
EVER IT IS RESOLD!
!!
!

3
INFORMATION SECTION
INFORMATION SECTIONINFORMATION SECTION
INFORMATION SECTION
Information on the manual
Information on the machine
Technical data
Identification of main components
Applied directives
Harmonized technical rules
CE identification
S
SS
SECURITY SECTION
ECURITY SECTIONECURITY SECTION
ECURITY SECTION
Safety information
Safety precautions
Safety sign and symbols
Safety and protection devices
Individual protection devices
I
II
INSTALLATION AND FUNC
NSTALLATION AND FUNCNSTALLATION AND FUNC
NSTALLATION AND FUNCTION SECTION
TION SECTIONTION SECTION
TION SECTION
Positioning
Lifting the machine
Installation of the machine to the tractor
Fitting the drive shaft
Functioning
Transport on the street
M
MM
MAINTENANCE SECTION
AINTENANCE SECTIONAINTENANCE SECTION
AINTENANCE SECTION
General rules
Regular checks
Lubrication
Cleaning
Storage
Warranty
WarrantyWarranty
Warranty
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SS
SPARE PARTS
PARE PARTSPARE PARTS
PARE PARTS
Components subject to wear
List of parts mostly subject to wear
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5

4
In case of doubt do not interpret!
Immediately ring customer care at
00 9 0172.715114

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This manual should be considered an integral part of the machine and should
accompany it until its demolition. In the event of its loss or damage it will be
necessary to request a substitute copy from the OMARV S.R.L.
This manual contains information on the machine, safety precautions,
instructions of installation and transport, functioning and maintenance.
Some particulars figuring in the illustration in this manual may be different
from those of your machine.
This manual is to be read, learnt and kept in a place that is accessible for all
staff designated to drive and maintain the machine.
For any problems on the equipment or the manual, you can get into touch with
OMARV S.R.L. and ask for the most recent available information.
The manual must accompany the machine if ever it is resold!
In order to make this manual easy to follow it is subdivided into section which
are identifiable by graphic symbols.
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SAFETY
AFETYAFETY
AFETY:
::
:
In this section you can find all the possible basic precautions to
guarantee safety. Moreover, this section also explains the meaning of
the warning symbols provided.
Read and learn the precautions listed in the present manual before
operating the machine or carrying out any maintenance.
I
II
INSTALLATION AND FUNC
NSTALLATION AND FUNCNSTALLATION AND FUNC
NSTALLATION AND FUNCTIONING
TIONINGTIONING
TIONING:
::
:
In this section you are told how to correctly install the machine to the
tractor and how to correctly check, start, function and stop it.
M
MM
MAINTENANCE
AINTENANCEAINTENANCE
AINTENANCE:
::
:
This section is a guideline for the care of the machine. All points of
greasing and lubrication provided as well as the instructions for a
correct maintenance schedule are show in this section.
S
SS
SPARE PARTS
PARE PARTSPARE PARTS
PARE PARTS:
::
:
In this section you can find a list of the parts most often subject to
wear.

6
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Su ug gg ge es st te ed d u us se es s
This particular model of agricultural machinery grass cutter series TORINO
has been designed built and protected for the shredding of corn-stalks, beet
leaves, potato plants, vine shoots and remains form pruning fruit trees.
D
De es sc cr ri ip pt ti io on n
These models are drawn by the tractor by the tractor by means of points and
they work on the land by virtue of their own weight and the power drive.
They consist of a structure in which the working part is formed by a rotor of an
horizontal axe to which are joined shaped tools which turn faster than the
proceeding speed.
The machine have a height adjustment system for the work obtained through
lateral runners, wheels or the posterior roller. The latter has also the function
of creating a uniform layer of material worked on the land.
The drive shaft is fitted with a unilateral clutch mechanism (free wheel) which
allows transmission of movement in only one direction of rotation releasing the
power drive of the tractor in a period of relaxation.
The tools known as blades are normally used as cutting instruments but can be
used alternatively as hoes, shovel blades or other.
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R
OMARV S.R.L.
Via Cuneo, 60 – 120 8 Savigliano (Cn) ITALY
P.IVA 0 244910042
Tel: + 9 0172.715114
Fax: + 9 0172.780028
[email protected]
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The noise trials performed on this particular model of machine during corn
shredding, namely ion the situation of highest noise, show san acoustic level of:
95 dB
95 dB95 dB
95 dB
Noise surveys have been carried out by the Istituto per la Meccanizzazione
Agricola del Consiglio Nazionale della Ricerca di Torino (Institute of
Agricultural Mechanisation of the Nazionale Council of Research of Turin).
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In case of using a traction engine without a cabin, in order to
combat the noise level it is obligatory to use protective earplugs and
headphones.

7
S
Sc cr ra ap pp pi in ng g o of f t th he e m ma ac ch hi in ne e
In case of scrapping the machine it should be disposed of in a lawfully
appointed disposal point.
Recoup any used oil and dispose of it in the suitable collection centres.
Before proceeding with the scrapping it is necessary to separate the
plastic and rubber parts as well as electrical and electronic materials.
The parts that are made up solely of plastic, aluminium and steel can be
recycled if taken to a collection point.
P
Po os si it ti io on n o of f t th he e o op pe er ra at to or r
During transport and work operations, the operator will have to start the
machine by means of the drive of the tractor.
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TORINO
TORINOTORINO
TORINO
MODELS
MODELSMODELS
MODELS 140
140140
140 160
160160
160 180
180180
180 200
200200
200 220
220220
220
WORKING WIDTH (m) 1. 5 1.55 1.75 1.95 2.15
TOTAL WIDHT
TORINO(m) 1.65 1.85 2.15 2.27 2.45
WEIGHT (Kg) TORINO 650 680 710 740 770
REQUESTED POWER (HP) 50/65 60/70 65/80
70/80 80/90
NR OF BELT 4 4 4 4 4
NR OF HAMMER BLADES 2 6 40 44 48
NR OF Y SHAPED FLAILS
64 72 80 88 96
TORINO
TORINOTORINO
TORINO-
--
-E
EE
E
MODELS
MODELSMODELS
MODELS 160
160160
160 180
180180
180 200
200200
200 220
220220
220 240
240240
240 260
260260
260
WORKING WIDTH (m) 1.55 1.75 1.95 2.15 2. 5 2.55
TOTAL WIDHT TORINO-
E (m) 2.10 2. 0 2.50 2.70 2.90 .10
WEIGHT (Kg) TORINO-E 800 840 870 880 1050 1100
REQUESTED POWER (HP) 60/70
65/80 70/80 80/90 100/120 100/120
NR OF BELT 4 4 4 4 5 5
NR OF HAMMER BLADES 6 40 44 48 52 56
NR OF Y SHAPED FLAILS 72 80 88 96 104 112

8
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9
R
Re es si id du ua al l r ri is sk ks s
The accurate risk assessment made by the manufacturer and kept by the heath
& safety office (fascicolo tecnico) has consented to eliminate the majority of the
risks known to the conditions of use of machine.
The manufacturer recommends scrupulous adherence to the instructions,
produces and recommendations contained in this manual and to the safety laws
in force including the use of safety devices and protective guards whether
integrated or separate.
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As precautionary security measure you must carry out regular checks
on the correct functioning of safety devices.
It is strictly forbidden to carry out any kind of mechanical, electric or
pneumatic modification in order to avoid additional risks or non
foreseen consequent risks.
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The following directives are applicable to the machine described in this manual:
 CE 98/ 7 Directive on machines
 CE 89/ 6 Directive on electromagnetic compatibility
 CE 7 /2 Directive on low voltage
H
Ha ar rm mo on ni iz ze ed d t te ec ch hn ni ic ca al l
This machine has been designed and tested in compliance with the “essential
requirements on safety and health” highlighted by the enclosure to the
European directive 98/ 7 CE.
The laws referred to for designing, manufacturing and testing the machine are
listed in the technical dossier available at OMARV S.R.L.

10
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For any communication with the manufacturer it will always be necessary to
cite the data on the registration plate of the machine.
POSITION OF THE PLATE ON THE
MACHINE
IDENTIFICATION PLATE

11
In case of doubt do not interpret!
Immediately ring customer care at
00 9 0172.715114

12
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The lack of observation of rules or basic precaution could cause accidents during
use, maintenance or repair of the machine. An accident can often be avoided by
recognising potentially dangerous situations before they happen. The operator
should be vigilant for possible dangers and possess the training, competence
and tools necessary to execute these duties correctly.
Inappropriate use of this machine during its functioning or the lack of
maintenance can prove damaging and cause serious accidents.
Never function the machine or do any maintenance on it without having read
and understood the instructions.
Safety precautions and warning are indicated in this manual and on the
machine itself.
If attention is not paid to these messages of danger, the operator may incur an
accident with grave consequences for him of herself and for other people.
Safety messages are highlighted with the following symbols:
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These message, if not heeded could case danger to the operator.
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These message, if not heeded could cause damage to the machine.
The OMARV S.R.L. cannot foresee every possible circumstance capable of
constituting a potential danger.
The warnings in this publication and on the product are however, not
exhaustive.
If it should happen that tools, procedures, work practices or technical workers
nor explicitly recommended by the OMARV S.R.L. it will be necessary to ensure
that there are no danger for oneself or others.
Information, specifications, illustrations given in this publication are provided
by the manufacturer at the time of writing.
Information, specification, illustrations can vary at any time and the
modifications occurred can effect the necessary maintenance.
Use only original parts OMARV S.R.L.
declines all responsibility if non original parts
are used.

13
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The following instructions cannot completely safeguard anyone
operating the machine from all dangers that might occur. They should
be combined with common sense and experience, which are totally
indispensable measures for the prevention of accidents.
 The operator must ensure that the machine is always maintained
clean from any extraneous materials, debris, tools, oil etc.
 The machine should be cleaned after each use. During this
operation the machine should be stopped and in a stable position
with the ignition keys of the tractor taken out so as to prevent any
possibility of anyone causing it to move.
 When compressed air or water is used for cleaning purposes
protective goggles and mask must be worn and other person or
animals must be kept well away from the vicinity of the machine.
 Do not use flammable liquids.
 At the end of the cleaning session a check should be made for wear
and tear, damaged or badly fixed parts.
 Check the state of wear on flexible tubing.
 The manual should always be at hand so that it may be consulted to
check the correct operative cycle every time a doubt may arise.
 If this manual is lost or damaged, you will need to ask OMARV
S.R.L. for a replacement copy.
 Structural damage, improper modifications, alterations or repairs
can change the capacity of production of the machine, thereby
cancelling this certification.
 Any modification should be made exclusively by technicians of the
OMARV S.R.L. or the authorised sales network.
 This machine is usually fitted on the rear of the tractor. It will
therefore be necessary to add extra weight to the front of the tractor
to prevent the risk of tipping over.

14
 Always drive slowly especially on irregular ground to prevent loss of
balance.
On turning take sufficient care bearing in mind the load and
movement of the machine on the axle of the tractor.
 Ensure that the guards of the power drive are in place and provide
for spares in case of damage.
 Never transport the machine with the rotor blade in motion.
 These machines may, in certain conditions, throw shredded
material and other object gathered from the ground for great
distances, which can cause serious injury or even death to anyone
in the projectile path of the machine. It will therefore be necessary
to block the shredding operation if there are people around either
moving or static within 100 meters of the machine.
 When the height of the vegetation to be mown prevents the
visibility of foreign objects, the mowing should first be made at
intermediate height in order to allow for an inspection of the ground
and the removal of foreign object allowing for a further cut at the
desired height.
 This pre-emptive action will, moreover, notably reduce wear and
tear on the machine.
 Avoid the blades coming into contact with bulky objects.
 Do not climb onto the tractor or the machine while they moving.
Avoid contract with tyres while they are in motion. Climb on or off
the tractor only when it is completely still and the ignition key is
taken out. On no account should anyone climb onto the machine
itself.
 Do not use the machine if there is an oil leak present.
 Do not search out a leak with bare hands. Use protective gloves and
a piece of material or cardboard. Oil under pressure can penetrate
under the skin and cause gangrene. In the event of this happening
seek urgent specialist medical attention.
 Carefully read and respect the manufacturer’s instructions when
using oil, solvent, detergents or other chemical substances.

15
C
Ch he ec ck ks s t to o b be e c ca ar rr ri ie ed d o ou ut t o on n t th he e t tr ra ac ct to or r
 Ensure that the drive shaft is fitted correctly both on the power
drive of the tractor and on the universal shaft of the machine.
 Check that the universal shaft is exposed for at last 1/ third of the
thread in its most extended position.
 Ensure that the guards are in perfect order, that they can be moved
freely and that the fixing chains are not under strain when the
machine is fully raised or lowered.
 Check that in the position of continuous working, universal shaft
does not make an angle greater than 20° against the alignment of
the power drive of the tractor.
 Ensure that the drive shaft does not touch the guard of the power
drive of the tractor, the guards of the transmission shafts or other
parts of the machine.
 No operation regarding the drive shaft or the power drive should be
made with the tractor motor running. The ignition key should be
taken out and shaft of the power drive should be in the off position.
 As soon as the shredding operation is finished the drive shaft must
be disengaged from the power drive of the tractor and returned to
the support supplied for it.
 During use, maintenance, repairs, on the road, or during delivery of
the machine the operator must wear safety footwear, safety gloves,
safety helmet and safety goggles for protection from falling objects
or materials projected from the normal working of the machine.
 The operator’s clothes should be as close fitting as possible. Never
use wide or floppy clothing.
 Never allow inexperienced or untrained person to use the machine.
All use of the machine must be carried out slowly to avoid
carelessness that might create space that is free from any obstacles.
 Negligence or lack of attention could endanger your safety.
 Objects such as ropes, wire, cables, chains etc can hook onto the
rotating elements of the cutting mechanism and be thrown out at
high speed causing very dangerous situations for the safety of the

16
operator. You should avoid the blades coming into contact with such
object. If wire or similar materials become wrapped around the
rotor try to free up the rotor (wearing safety gloves) with the help of
shears. Do not try to carry out the job by inverting the direction of
rotation.
 Take great care during shredding on sloping ground. The machine
could sway and make the tractor lose its balance, causing serious
injury or death to the operator. If this should happen do not remain
in the vicinity and do not allow anyone to remain in the rotation or
oscillation zone of the machine.
 Check that there is nobody in the oscillation area of the machine
before starting to rotor or the potential enacting of hydraulic
displacement.
 Do not allow anybody to climb onto the tractor or onto the machine.
Do not carry out any operation if there is anyone nearby or on the
machine. Do not allow anyone to come near especially not children.
 Check the machine periodically inspecting the bolts in general,
worn or broken parts, pinched or broken cables loose connections or
connections with too much play. Ensure that all the joint pins are
adequately blocked. Always keep the machine scrupulously clean
and free form foreign objects. Clean immediately, any stains of oil
or any other inflammable material, to avoid danger of fire.
 Serious injury can be caused by neglecting maintenance.
 Do not continue to use the machine if a cutter is lost or so badly
worn as to cause vibration. Consult the relevant section of the
manual for instruction on replacement procedures.
 Always replacement both the worn blade and the one opposite to it
at the same time.
 Always select the rotor stop position before unthreading the drive
shaft from a power drive on a tractor or a completely independent
power drive.
 Make a daily check on nuts, bolts, flexible and other fixture system.
Checking for potential defect, alignment, or breakage that may
prejudice the safety of the machine. If you do find any such problem
you should immediately take measures to make repairs or
replacements.

17
 Any maintenance, repair or checking operation must be carried out
with the machine completely still and isolated from the power drive
of the tractor. The ignition key must be taken out. Always position
the machine on points or blocks when such procedures are carried
out in order to prevent any potential lowering or raising of the
tractor.
S
SS
S
S
SS
S
A
AA
A
A
AA
AF
FF
F
F
FF
FE
EE
E
E
EE
ET
TT
T
T
TT
TY
YY
Y
Y
YY
Y S
SS
S
S
SS
SI
II
I
I
II
IG
GG
G
G
GG
GN
NN
N
N
NN
NS
SS
S
S
SS
S A
AA
A
A
AA
AN
NN
N
N
NN
ND
DD
D
D
DD
D S
SS
S
S
SS
SY
YY
Y
Y
YY
YM
MM
M
M
MM
MB
BB
B
B
BB
BO
OO
O
O
OO
OL
LL
L
L
LL
LS
SS
S
S
SS
S
Self-adhesive stickers are applied on the machine showing symbols and or
messages regarding safety.
W
WW
W
W
WW
Wa
aa
a
a
aa
ar
rr
r
r
rr
rn
nn
n
n
nn
ni
ii
i
i
ii
in
nn
n
n
nn
ng
gg
g
g
gg
g!
!!
!
!
!!
!
Ensure that all security messages are legible. Clean them using soap
and a cloth. Do not use solvents, diesel oil or petrol. Replace damaged
stickers by asking for them from the OMARV S.R.L. If a stickers
happens to be on a part that is to be replaced, make sure that another
one is applied onto the replacement.
Maximum rotation speed
of P.T.O. shaft: 540 r/m.
Stop the motor and
remove the ignition key
before carrying out any
maintenance operations
or repairs.
Read carefully the
manual
of use and maintenance
before starting the
machine. Observe safety
rules and security
instructions during
functioning.
Always wear safety ear
protection.

18
Do not approach any
parts of your body to the
rotating parts when the
machine is in operation
or the motor is running.
Keep at the safe distance
from the vehicle or tools.
Keep hands away when
the rotor is rotating.
Do not approach the
danger zone while the
motor is running.
Do not open up or
remove the safety guards
while the machine is in
operation or is running.
Do not remain in the
vicinity of swaying parts
of the machine or the
tractor.
Do not open or remove
the safety guards when
the machine is in
operation or the motor is
running.

19

20
15
1515
15
8
88
8
2
22
2
7
7 7
7
6 5
6 5 6 5
6 5
1
11
1
1
11
1
4
44
4
7
77
7
5
5 5
5
6
66
6