Omarv TSR MEGA 320 User manual

1
UNIVERSAL CHOPPERS
TSR MEGA
320 - 400 - 450
Omarv s.r.l. , v a Cuneo, 60 12038 SAVIGLIANO (CN) ITALIA
Omarv s.r.l. , v a Cuneo, 60 12038 SAVIGLIANO (CN) ITALIAOmarv s.r.l. , v a Cuneo, 60 12038 SAVIGLIANO (CN) ITALIA
Omarv s.r.l. , v a Cuneo, 60 12038 SAVIGLIANO (CN) ITALIA
Tel.: [phone] Fax: [phone]
Tel.: [phone] Fax: [phone]Tel.: [phone] Fax: [phone]
Tel.: [phone] Fax: [phone]
www.omarv.com
www.omarv.comwww.omarv.com
www.omarv.com [email protected]
[email protected] [email protected]
[email protected]
“Conta ns Conform ty Declarat on” (CE)
Read th s Manual carefully before us ng the mach ne
USE AND MAINTENANCE MANUAL
USE AND MAINTENANCE MANUALUSE AND MAINTENANCE MANUAL
USE AND MAINTENANCE MANUAL

2
PREFACE
Th s manual w ll prov de you w th all the nformat on necessary for the use and
ma ntenance of your mach ne. The good work ng and length of l fe of your
mach ne w ll depend on ts good ma ntenance and careful use.
Before leav ng the product on establ shment th s part cular model underwent a
str ngent tests n order to guarantee max mum conf dence; t w ll be necessary,
however, to check that dur ng the journey the mach ne has not undergone any
structural damage that could prejud ce ts funct on and ts safety.
Th s manual should be cons dered an ntegral part of the mach ne and should
accompany t unt l ts demol t on.
In the event of ts loss or damage t w ll be necessary to request a subst tute
copy from the OMARV S.R.L.
The techn cal nformat on conta ned n th s manual s property of the OMARV
S.R.L. and should be cons dered copyr ght.
Any reproduct on, even part al of the graph cs, text or llustrat ons s forb dden
under the law.
Po nts d scussed n th s manual are expressly requ red by the D rect ves for
mach nery CEE 89/392 and success ve mod f cat ons and techn cal data g ven
are prov ded by the manufacturer at the t me of wr t ng.
Th s manual s to be kept n a place that s access ble for all staff des gnated to
dr ve and ma nta n the mach ne.
The Forum SALUZZO (CN) ITALIA s competent n case of any d spute.
TECHNICAL ASSISTANCE
For any problems our techn c ans are totally at your d sposal
Tel: [phone]
Fax:[phone]
Internet s te: www.omarv.com
E-ma l: [e-mail]
T
TT
T
HIS MANUAL MUST ACCO
HIS MANUAL MUST ACCOHIS MANUAL MUST ACCO
HIS MANUAL MUST ACCOMPANY THE MACHINE IF
MPANY THE MACHINE IFMPANY THE MACHINE IF
MPANY THE MACHINE IF EVER IT IS RESOLD
EVER IT IS RESOLD EVER IT IS RESOLD
EVER IT IS RESOLD !
!!
!

3
In case of doubt do not nterpret!
Immed ately r ng customer care at
0039 0172.715114

4
INTRODUCTION
INTRODUCTIONINTRODUCTION
INTRODUCTION
You have purchased a un versal OMARV haulm chopper and we congratulate
you your cho ce.
It s a profess onal appl ance conce ved and des gned w th the greatest care.
You can therefore take full advantage of ts excellent performance.
Please read th s manual carefully and follow the ma ntenance adv ce and your
fa th n our product w ll be fully rewarded.
DESCRIPTION
DESCRIPTIONDESCRIPTION
DESCRIPTION
The TSR MEGA models 320 – 400 – 450 are standard equ pped w th:
• Hammer blades w th smooth counter-blade
• OMARV dr ve un t at 1000 rpm
• Central three po nt attachment
• Roller w th roller-scraper, feet
• Acc dent prevent on protect ons accord ng to CE regulat on rules, and
prov ded w th CE Conform ty Cert f cate.
• Rear closed and round case
• Double r b
• Q uck l nkage attachment
• Pred spos t on for road transport system ( opt onal for TSR 320)
Opt onals:
• Opened rear cover
• Un versal Y cutters
• Add t onal wheels
• Hydraul c transport axe

5
TECHNICAL DATA
TECHNICAL DATATECHNICAL DATA
TECHNICAL DATA
TSR MEGA
TSR MEGATSR MEGA
TSR MEGA
MODELS
MODELSMODELS
MODELS 320 T MR
320 T MR320 T MR
320 T MR
(1 rotor)
(1 rotor)(1 rotor)
(1 rotor)
400 T MR
400 T MR400 T MR
400 T MR
(1 rotor)
(1 rotor)(1 rotor)
(1 rotor)
450 T MR
450 T MR450 T MR
450 T MR
(1 rotor)
(1 rotor)(1 rotor)
(1 rotor)
520 T
520 T520 T
520 T
(2 rotor)
(2 rotor)(2 rotor)
(2 rotor)
640 T
640 T640 T
640 T
(2 rotor)
(2 rotor)(2 rotor)
(2 rotor)
WORKING WIDTH (m) 3.20 4.00 4.50 5.20 6.40
TOTAL WIDHT (m) 3.60 4.40 4.90 5.60 6.80
WEIGHT (Kg) 1.580 1.990 2.300 2.410 2.500
REQUESTED POWER HP 90/110 110/120 120/130 140/160 160/180
HAMMER FLAILS 40 50 56 64 80
Y-FLAILS 80 100 112 128 160
BELT 8 8 8 10 10
WHEELS 10.75.15 10.75.15 10.75.15 10.75.15 10.75.15
M
MM
M
M
MM
M
A
AA
A
A
AA
AC
CC
C
C
CC
CH
HH
H
H
HH
HI
II
I
I
II
IN
NN
N
N
NN
NE
EE
E
E
EE
E I
II
I
I
II
ID
DD
D
D
DD
DE
EE
E
E
EE
EN
NN
N
N
NN
NT
TT
T
T
TT
TI
II
I
I
II
IF
FF
F
F
FF
FI
II
I
I
II
IC
CC
C
C
CC
CA
AA
A
A
AA
AT
TT
T
T
TT
TI
II
I
I
II
IO
OO
O
O
OO
ON
NN
N
N
NN
N P
PP
P
P
PP
PL
LL
L
L
LL
LA
AA
A
A
AA
AT
TT
T
T
TT
TE
EE
E
E
EE
E
/
//
/
/
//
/
C
CC
C
C
CC
CE
EE
E
E
EE
E M
MM
M
M
MM
MA
AA
A
A
AA
AR
RR
R
R
RR
RK
KK
K
K
KK
K
For any commun cat on w th the manufacturer t w ll always be necessary to
c te the data on the reg strat on plate of the mach ne.
P OSITION OF THE PLATE ON THE
MACHINE
I DENTIFICATION PLATE

6
SAFETY INFORMATION
SAFETY INFORMATIONSAFETY INFORMATION
SAFETY INFORMATION
The lack of observat on of rules or bas c precaut on could cause acc dents dur ng
use, ma ntenance or repa r of the mach ne. An acc dent can often be avo ded by
recogn s ng potent ally dangerous s tuat ons before they happen. The operator
should be v g lant for poss ble dangers and possess the tra n ng, competence
and tools necessary to execute these dut es correctly.
Inappropr ate use of th s mach ne dur ng ts funct on ng or the lack of
ma ntenance can prove damag ng and cause ser ous acc dents.
Never funct on the mach ne or do any ma ntenance on t w thout hav ng read
and understood the nstruct ons.
Safety precaut ons and warn ng are nd cated n th s manual and on the
mach ne tself.
If attent on s not pa d to these messages of danger, the operator may ncur an
acc dent w th grave consequences for h m of herself and for other people.
Safety messages are h ghl ghted w th the follow ng symbols:
W
WW
W ARNING
ARNINGARNING
ARNING !
!!
!
These message, f not heeded could case danger to the operator.
B
BB
B EWARE
EWAREEWARE
EWARE
These message, f not heeded could cause damage to the mach ne.
The OMARV S.R.L. cannot foresee every poss ble c rcumstance capable of
const tut ng a potent al danger.
The warn ngs n th s publ cat on and on the product are however, not
exhaust ve.
If t should happen that tools, procedures, work pract ces or techn cal workers
nor expl c tly recommended by the OMARV S.R.L. t w ll be necessary to ensure
that there are no danger for oneself or others.
Informat on, spec f cat ons, llustrat ons g ven n th s publ cat on are prov ded
by the manufacturer at the t me of wr t ng.
Informat on, spec f cat on, llustrat ons can vary at any t me and the
mod f cat ons occurred can effect the necessary ma ntenance.
Use only or g nal parts. OMARV S.R.L.
decl nes all respons b l ty f non or g nal parts
are used.

7
In case of doubt do not nterpret!
Immed ately r ng customer care at
0039 0172.715114

8
SAFETY ADVICE AND REGULATIONS
SAFETY ADVICE AND REGULATIONSSAFETY ADVICE AND REGULATIONS
SAFETY ADVICE AND REGULATIONS
D
DD
D ANGER
ANGERANGER
ANGER !
!!
!
Potent al or h dden r sks ex st n the use of th s mach ne.
There s a r sk of ser ous njury or death f adequate precaut ons are not taken
to ensure the safety of the work ng area of the accompany ng personnel of the
personnel that are n the v c n ty of the mach ne or w th n the work ng area of
the same.
Always rema n at the safe d stance and carefully watch over the mov ng parts
of the mach ne.
It s essent al that the protect on or safety adv ce prov ded s followed. Fa lure
to respect these regulat ons may lead to death or ser ous njury.
Do not overest mate your sk lls n dec d ng to gnore the nstruct ons relat ve to
the personal safety of the operator and the accompany ng personnel.
In most cases th s mach ne s appl ed to the rear of the tractor; th s may cause
the tractor to swerve w th a r sk of t lt ng. Pos t on add t onal we ghts on the
fore carr age of the tractor to ensure ts eff c ent funct on and to avo d the r sk
of personal njury. Always dr ve at a moderate speed, part cularly n the
presence of rregular surfaces, to avo d los ng ones balance that may cause a
personal r sk. On bends, pay part cular attent on to the mach ne mass that may
sh ft n relat on to the tractor ax s.
Use the haulm shredder w th the tractor protected w th guard elements aga nst
the r sk of overturn ng. Always use homologated safety belts. Fa lure to comply
w th these regulat ons may cause ser ous njury or death. In any event only use
the mach ne w th all the safety dev ces n order.
Ensure that the PTO guards are pos t oned and undertake to replace n the
event of damage.
Never transport the mach ne w th rotor n mot on, even for small d stances.
The haulm shredder/prun ng shredder can, under certa n c rcumstances, launch
shredded mater al or superf c al so l object for long d stance, thereby creat ng a
r sk of ser ous njury or death to anyone w th n the launch rad us of the
mach ne.
Carefully follow the precaut ons:
stop the cutt ng operat on should there by anyone w th n a v c n ty of at least
100 metres from the mach ne;
Unless:
• Guards, or cover ngs n good cond t on are mounted
• The persons are outs de the probable mater al launch area
• All the surface have been nspected and all the fore gn bod es have
been prev ously select6ed and removed.

9
N.B. when the he ght of the vegetat on mpedes the v s b l ty of any fore gn
bod es, t s necessary to undertake prel m nary cutt ng at an ntermed ate
he ght and then proceed to nspect the ground and remove any eventual fore gn
bod es. Th s prevent ve operat on w ll cons derably reduce mach ne wear and
power requ rement.
Checks to also be made on the tractor
Checks to also be made on the tractorChecks to also be made on the tractor
Checks to also be made on the tractor
• Make sure that the PTO shaft jo nt s correctly mounted both on the
tractor PTO and on the mach ne shaft.
• Ensure that the PTO shaft s covered for at least 150mm n the most
extended pos t on.
• Ensure that the guards are n perfect order an that they can move
freely and that the f xture cha ns are not under stress when the
mach ne s fully ra sed or lowered.
• Check that n cont nuous work ng pos t on, that the PTO shaft angle
does not exceed 20° n relat on to the al gnment of the tractor PTO.
• Make sure that the PTO shaft jo nt does not touch the tractor PTO
guard, the shaft guard or the dr ve un t or other mach ne parts.
• Any operat on relat ng to the PTO shaft or the tractor PTO must be
undertaken w th the tractor at a standst ll, w th the gn t on key
removed and the PTO shaft n stop pos t on.
C
CC
C AUTION
AUTIONAUTION
AUTION !
!!
!
Ensure that the tractor s equ pped w th operator protect on dev ces and that t
s poss ble to control the cutt ng operat ons through these guards.
The operator and any accompany ng personnel must, dur ng the per od of use,
ma ntenance, repa r, dr v ng or storage of the mach ne wear safety shoes,
gloves and safety helmets as well as goggles to protect aga nst fall ng or thrown
objects ar s ng from the mach ne funct on. The cloth ng worn by the operator or
the accompany ng personnel, must be as t ght f tt ng as poss ble.
Never wear loose or flapp ng cloth ng.
Never allow the mach ne to be used by non-exper enced or untra ned personnel,
unless accompan ed. All the mach ne use operat ons must be understand slowly
n order to avo d any carelessness that may cause danger s tuat ons.
F rstly, carefully read and understand the present nstruct on manual. Should
any paragraphs be unclear do not hes tate to mmed ately contact your dealer
or the OMARV SRL Sales serv ce.
Before beg nn ng the cutt ng operat ons, fam l ar ze yourself w th the mach ne
n a space free of obstacles and n the absence of outs ders.

10
Always use the mach ne at he recommended PTO speed. Never exceed the
recommended speed (540 or 1000 rpm).
Take great care n cutt ng n the v c n ty of mob le objects. They must be
removed or avo ded n order to avo d r sk of them be ng thrown up.
The rotat ng parts of the mach ne have been subjected to laboratory tr als,
desp te th s the parts may be effected by mpact w th h ghly res stant objects or
those launched a long way at a h gh speed.
Avo d contact of the cutter w th large obstacles.
Do not attempts to cl mb onto the tractor or the mach ne when they are n
mot on. Avo d contact w th the tyres when they are n rotat on, wh ch may
cause the r sk of ser ous njury or death. Only cl mb on or off the tractor when t
s at a complete standst ll w th the gn t on key removed.
Never cl mb onto the mach ne under any c rcumstances.
Do not use the mach ne n the event of o l leakage: t may prove dangerous.
Never search for the leak w th bare hands, always use safety gloves, a p ece of
fabr c or a p ece of cardboard. O l under pressure may penetrate under the sk n
and cause gangrene.
Should th s happen mmed ately seek the a d of spec al zed doctor.
Carefully read and follow the manufacturer’s nstruct ons when handl ng o l,
solvents detergents or chem cal substances.
Always make sure that the adhes ve st ckers w th the safety adv ce are n good
cond t on; when they become lleg ble or even sl ghtly, ru ned mmed ately
request news one from the Spare serv ce or d rect from the dealer.
The equ pment has been des gned and conce ved for safety and also ncludes
safety precaut ons and s gns, however r sk control and acc dent prevent on also
depends on the awareness and care and tra n ng of the personnel nvolved n
the use, transportat on, ma ntenance and storage of the mach ne. Always refer
to the relat ve safety nformat on and nstruct ons conta ned n the relat ve
sect on of the tractor and haulm shredder7prun ng shredder manual. Always
pay the greatest attent on to the safety s gns on the mach ne and on the tractor.
C
CC
C AUTION
AUTIONAUTION
AUTION !:
!:!:
!: prolonged exposure to no se may cause rreparable damage to the
hear ng.

11
The use of permanent ant -no se protect on s compulsory as the no se level at
the dr ver’s seat may exceed 80 dB for long per ods. A no se level exceed ng
80 dB may over a long per od result n the progress ve loss of hear ng, and may
even cause def n t ve and rreparable loss of hear ng.
N.B.
N.B.N.B.
N.B. h gh sound levels com ng from the tractor, the rad o or the no se
sources near the ears, accumulate over t me and cannot be mproved. The
sound levels of the haulm shredder7prun ng shredder to wh ch th s booklet
refers are as follows:
95 dB
95 dB95 dB
95 dB
dur ng corn cutt ng, wh ch s a max mum no se s tuat on. The
record ng have been made by the Inst tute for Agr cultural
Mechan zat on of the Nat onal Research Inst tute.
Objects such as ropes, w re, cables, cha ns, etc., may get tangled w th the
rotat ng elements of the cutt ng system and be ejected at a h gh speed, caus ng
s tuat ons of danger for the operator and accompany ng personnel. Ensure that
the cutters do not come nto contact w th these types of object.
If w re or s m lar mater als get tangled up w th the rotor, try and free t
manually (wear ng safety gloves) or w th the a d of shears. Do not try and
undertake the operat on nvert ng the sense of the rotat on.
Be very careful when undertak ng the shredd ng operat ons on slop ng land.
The mach ne could cause sway ng that may cause the tractor to overturn,
caus ng a r sk of ser ous njury or death to the operator. Do not rema n and do
not allow anyone to rema n n the mach ne rotat on and osc llat on area.
Ensure that there s nobody n the mach ne osc llat on area, before act vat ng
the rotor or eventual hydraul c movement dev ce.
Do not allow anyone to cl mb onto the tractor of the mach ne. Do not undertake
any operat ons w th persons n the v c n ty of the mach ne.
Do not allow anybody to come near, espec ally ch ldren.
Regularly nspect the mach ne, nspect the general state of the nuts and bolts,
check for worn or broken parts, bent or broken cables, connect ons that are
loose or w th excess ve play. Ensure that all the p vots are adequately
t ghtened.
Always keep the mach ne clean and free of objects. Always mmed ately clean
away sta ns of o l or other nflammable mater als to avo d the r sk of f re.
Ma ntenance negl gence may cause ser ous njury.
Do not cont nue to use the mach ne n the even that a cutter s lost or worn
caus ng v brat ons. Consult the nstruct ons booklet at the relat ve chapter and
arrange to replace. Always replace a cutter at the same t me as the oppos te one
on the tractor.

12
Always select the rotor stop pos t on, before remov ng the PTO shaft from a
tractor w th a completely ndependent PTO.
Undertake a da ly check on the nuts, bolts, hoses and other f xture system, to
make sure that there are no defects, loosen ng or breakage that may jeopard ze
the mach ne safety. In the event that such a problem s fund, mmed ately
repa r or replace the defect ve part.
Any ma ntenance, repa r or control operat on must be undertaken w th the
mach ne at a complete standst ll and solated from the tractor PTO. The
gn t on key of the same must be removed. Always pos t on the mach ne on
props or blocks when carry ng out these operat ons, n order to prevent the r sk
of the tractor fall ng from ts ra sed pos t on.
It s compulsory that all operat ons descr bed above must be undertaken n full
respect of the regulat ons conta ned n the present paragraph. Negl gence or
carelessness may cause a r sk for your safety and for that of the accompany ng
personnel
.

13
SAFETY ADVICE STICKE
SAFETY ADVICE STICKESAFETY ADVICE STICKE
SAFETY ADVICE STICKERS
RSRS
RS
W
WW
W ARNING
ARNINGARNING
ARNING !
!!
!
Ensure that all secur ty messages are leg ble. Clean them us ng soap
and a cloth. Do not use solvents, d esel o l or petrol. Replace damaged
st ckers by ask ng for them from the OMARV S.R.L. If a st ckers
happens to be on a part that s to be replaced, make sure that another
one s appl ed onto the replacement.
Read carefully the
manual of use and
ma ntenance before
start ng the mach ne.
Observe safety rules and
secur ty nstruct ons
dur ng funct on ng.
Max mum rotat on
speed of P.T.O. shaft:
1000 r/m.
Stop the motor and
remove the gn t on
key before carry ng out
any ma ntenance
operat ons or repa rs.
Always wear safety ear
protect on.

14
Do not approach any
parts of your body to
the rotat ng parts
when the mach ne s n
operat on or the motor
s runn ng.
Keep at the safe
d stance from the
veh cle or tools.
Do not rema n n the
v c n ty of sway ng
parts of the mach ne or
the tractor.
Do not open or remove
the safety guards when
the mach ne s n
operat on or the motor
s runn ng.
Keep hands away
when the rotor s
rotat ng.
Do not approach the
danger zone wh le the
motor s runn ng.

15

16
TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICSTECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICS
TSR 320
TSR 320TSR 320
TSR 320 TSR 400
TSR 400TSR 400
TSR 400 TSR 450
TSR 450TSR 450
TSR 450
Total w dth (mm)
Total w dth (mm)Total w dth (mm)
Total w dth (mm) 3400 4400 4900
Total length
Total lengthTotal length
Total length (mm)
(mm) (mm)
(mm) 1160 1160 1160
Total he ght
Total he ghtTotal he ght
Total he ght (mm)
(mm) (mm)
(mm) 1050 1050 1050
Total we ght (Kg)
Total we ght (Kg)Total we ght (Kg)
Total we ght (Kg) 1360 1650 1950
Requ red power (HP)
Requ red power (HP)Requ red power (HP)
Requ red power (HP) 70/90 70/100 90/120
PTO speed (rpm)
PTO speed (rpm)PTO speed (rpm)
PTO speed (rpm) 1000 1000 1000
Rotor speed (rpm)
Rotor speed (rpm)Rotor speed (rpm)
Rotor speed (rpm) 1560 1560 1560
Hammer No.
Hammer No.Hammer No.
Hammer No. 68 80 90
Advance speed (Km/h)
Advance speed (Km/h)Advance speed (Km/h)
Advance speed (Km/h) 4/7 4/7 4/7
Number of belts
Number of beltsNumber of belts
Number of belts 2 x 4 2 x 4 2 x 4
Belt type
Belt typeBelt type
Belt type SPBX
1700
SPBX
1700
SPBX
1700
Rotat ng rubber wheels
Rotat ng rubber wheelsRotat ng rubber wheels
Rotat ng rubber wheels 8.00.14
(2)
8.00.14
(2)
10.075.12
(4)

17
In case of doubt do not nterpret!
Immed ately r ng customer care at
0039 0172.715114

18
TRACTOR ATTACHMENT
TRACTOR ATTACHMENTTRACTOR ATTACHMENT
TRACTOR ATTACHMENT
• Remove the p ns
• Move backwards w th the tractor and act vate the l ft ng bars pos t on ng
the holes to mach those of 3-po nt attachment of the chopper.
• Re- nsert the A p ns and secure the safety elements. L ft the safety foot.
• Connect the 3
rd
po nt of the tractor to the rocket arm B.
• Check that the length of the l ft regulators B s dent cal.
• Connect the hoses of the hydraul c sh ft to the relat ve clutches on the
tractor.
The a m of these operat ons s to avo d that the 3
rd
po nt s under compress on
and that no fut le and dangerous stress s appl ed to the wheels and the r
supports.
C
CC
C AUTION
AUTIONAUTION
AUTION !
!!
! These operat ons must be undertaken slowly, w th the greatest of
care and n accordance w th the safety nstruct ons nd cated n th s manual.

19
CARDAN JOINT (DRIVE) ASSEMBLY
CARDAN JOINT (DRIVE) ASSEMBLYCARDAN JOINT (DRIVE) ASSEMBLY
CARDAN JOINT (DRIVE) ASSEMBLY
• Check that the PTO shaft does not make contact w th the guards at the
shortest po nt ( n general hor zontal PTO shaft parallel to the PTO ex t)
-F g.4-
• If t does, reduce the tubes by the same length (cut, clean, grease) –F g.5
form A to B-
• It s essent al that a general check be made n the event of mod f cat on of
the length of the th rd po nt or n the event of tractor subst tut on.
C
CC
C AUTION
AUTIONAUTION
AUTION !
!!
! These operat ons must be undertaken slowly and w th the greatest of
care n compl ance w th the safety regulat ons la d down n th s manual.

20
REGULATION OF THE HAULM CHOPPER HEIGHT
REGULATION OF THE HAULM CHOPPER HEIGHTREGULATION OF THE HAULM CHOPPER HEIGHT
REGULATION OF THE HAULM CHOPPER HEIGHT
• The mach ne must operate n hor zontal, pos t oned on the roller or on the
rear wheels and supported by the three po nt attachment of the tractor
• The eventual sl des must be regulated at a few cm from the ground
• Do not ra se the mach ne more than 30cm from the ground n order to
avo d dangerous bumps (progress ve ondulat ng movement of the PTO
shaft)
C
CC
C AUTION
AUTIONAUTION
AUTION !
!!
! These operat ons must be undertaken slowly and w th the greatest of
care n compl ance w th the safety regulat ons la d down n th s manual.