OmniOn Power CPS6000 II Series User manual

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© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Wire cutters and strippers Torque wrench - 0-240 in-lb (28 Nm) Sockets - 5/16”, 7/16, etc.
Cable crimpers Heat shrink gun Screwdrivers - Philips #1 and #2, Flat small
Digital meter +/- 0.02%
QUICK START GUIDE
CPS6000 Power System - 120A, Rear AC
Models: 19”, 3 Slot, CC109163721
19”, 3 Slot, LVBD, CC109163738
23”, 4 Slot, CC10916374623
23”, 4 Slot, LVBD, CC109163754
Install the shelf with a minimum gap of 3/4 inch above and below to allow proper airow. Attach the CPS shelf to the
frame using a minimum of four (two on each side) of the 12-24 screws included with the shelf.
Tools required:
Step 1 - Connect DC Reference (CO) Ground
Connect DC Reference (CO) ground to the return bus - front -right
side of the shelf behind the distribution panel. The top or bottom
landing can be used. The cable can be routed up or down.
Lug landings: double #10-32 studs on 5/8” center. (Lug not
provided)
Torque connections to 30 in-lb (3.4Nm).
Minimum 8 gage wire is recommended.
DC Reference
(CO) Ground
One AC feed per rectier
(Example: Three Rectier shelf)
Two rectiers per AC feed
(Example: Four rectier shelf)
Three rectiers per AC feed
(Example: Three rectier shelf)
Rect. 1 L2/N
Rect. 2 L2/N
Rect. 3 L2/N
Rect. 1 L1
Rect. 2 L1
Rect. 3 L1
Rect. 1 L2/N
Rect. 3 L2/N
Rect. 2 L2/N
Rect. 4 L2/N
Rect. 1 L1
Rect. 3 L1
Rect. 2 L1
Rect. 4 L1
Rect. 1 L2/N
Rect. 2 L2/N
Rect. 3 L2/N
Rect. 1 L1
Rect. 2 L1
Rect. 3 L1
Step 2 - Connect AC Inputs
AC inputs terminate on the rear of the shelf behind the AC access panel. See table on page 6 for recommended
external breaker size.
AC feeds may be 110Vac or 208/220Vac depending on the rectier used.
See Information: Rectier Options for recommended input breaker sizes.
Inputs can be arranged to feed one, two or three rectiers, jumpers are provided. See diagram below.
Warning: Ensure AC power is OFF and use appropriate lock-out tag-out procedures before continuing with AC
connections.
Warning: Follow all local and national wiring rules.

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© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Step 3 - Connect DC Output - Loads and Baeries
Step 4 - Controller - Set Relay Jumpers and Install
Controller Jumper Settings
LAN Port - J5 Local (Server): J5 LAN connects to a laptop. Congure and view
system parameters using controller web pages using the laptop
web browser. Default IP address is 192.168.2.1.
Local (Server) is a temporary setting, once conguration is
complete move the jumper back to Network (Client) mode.
Warning: Do not connect LAN port to a network when jumpers are
set to Local.
Network (Client): J5 LAN
connects to a network that
assigns the SPS an IP address.
Controller web pages are
available on the network
(Default)
Alarm Relays Alarm Relays can be set to operate as Close on Alarm or Open on Alarm. Open on Alarm is the
Factory Default setting. Move Alarm jumpers to Close on Alarm when required.
Alarm relay jumpers
Default - Open on Alarm
Local/Network jumper
Batt 1
Load 2
Load 1
Batt 2
GMT Load Return 1
GMT Load 1
+ Batt Returns
Note: Proper
orientation of
alarm pin
Load Returns
Controller side
Connect Loads
Loads connect to the twelve GMT fuses and the two lower
circuit breaker positions.
Connections:
Fuse: Lug-less, max. wire size - 10 AWG.
Circuit Breaker: double #10-32 studs on 5/8” centers,
max. tongue width 0.68”.”
Connect Batteries
Batteries connect to the two upper circuit breaker positions.
Connections:
double #10-32 studs on 5/8” centers,
Max. tongue width is 0.68.”
Identify all circuit breakers and fuses on the label located
on the inside of the distribution door.
Low Voltage Battery Disconnect (LVBD), disconnects the
two battery circuit breakers during low voltage or high
temperature events. LVBD settings are factory congured.
The settings can be eld adjusted through the controller.
1. Set jumpers on the side of the controller - table below.
2. Slide controllers into the primary shelf. Secure with thumb screw.

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© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Controller connectors, other than the Craft Port, are xed to the
shelf. This allows the controller to be removed without
disconnecting cables.
The LAN connection can also be used as a Craft Port when
congured as a Server - see Step 4.
1. Connect ofce alarm cable to J1 - cable detail on page 5.
2. Connect LAN to J5 (LAN).
3. Connect Thermal Probe cable to J3 (TP) - detail on page 5.
Local Port LAN
Battery Temp Monitor TP
(See Back Page)
Craft USB Port
Step 5 - Connect Controller
Step 6 - Install Recers
Step 7 - Inial Start Up
1. Verify that all AC, DC and Alarm connections are complete and secure.
2. Turn on AC input breakers.
3. If there are no alarms, make adjustments to the default settings on the controller for this installation.
4. Verify Basic Installation Settings.
1. Unlatch the handle as shown.
2. Firmly push the rectier into the rectier slot until the connector on the rear of the rectier engages with the
connector at the back of the rectier slot on the CPS shelf. The latch will pop most of the way up when the
rectier is properly seated.
3. Push the latch up into the latched position to complete engagement.
Congure shunt rating (A and mV) via controller display
(see Information Controller Basic Operation for other methods)
Set the shunt rating to
the values on the Shunt information label on the back of the distribution section door
If there is NOT a label congure the system shunt to 166 A and 50mV.
Step 8 - Controller - Congure Shunt Rangs
See Information: Controller Basic Operation.
Configuration Shunt Monitors
Plant Shunt = Battery
Plant Shunt Rating = 166.6 A
Plant Shunt mV = 50 mV
Shunt information label

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© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Informaon: Controller Basic Operaon
EasyView2/Web Home Page
Display Panel Operaon
Most controller features not requiring alpha character input are available via the display panel provided on some
models.
Display Panel - Normal Screen Typical Menu Screen
Scroll bar indicates presence of menu items
above or below the present view.
Scroll bar Indicator shows position in scroll list.
View and change system parameters and alarm severity from the factory defaults via:
A. Front Display
B. LAN port in Local mode via a laptop (web pages)
C. Network (web pages)
D. Craft Port via laptop and EasyView2 software or
HyperTerminal.
Details in Pulsar Edge Controller Family Product Manual.
Controller Alarm Status: The display backlight or SYS LED: Green = Normal, Amber = Minor Alarm,
Red = Critical/Major Alarm
ALM LED: Red = Battery on Discharge Alarm
Some alarms may occur during initial installation: example: thermal probe fail or Major/Minor communication fail .
To clear these alarms using the Controller Display: follow the menu path; Menu > Control/Operation > Clear Events or
Uninstall Equipment.
Using web pages or EasyView2; Select the Maintenance tab > clear latched events and clear missing devices.
Verify Basic Installation Settings: Verify Date, Time, Battery Type, number of strings, and oat voltage for this
installation:
A. Controller Display - Follow the menu path; Menu > Conguration > System Settings and Menu > Conguration
> Batteries.
B. Web Pages or EasyView2 - Select the Installation Tab and verify shelf J code matches the shelf label, etc. Date,
Time. Site ID and Site Description. Select the Settings Tab > Battery Management to verify Battery Type and set
number of battery strings installed.
LAN port is set to Local or Network by the jumper
setting shown in step 5.
EasyView2 (GUI) software can be downloaded from
www.omnionpower.com

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© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Informaon: 1-Wire Baery Temp and Voltage Monitor
Buttons Description
Navigate
Menu Screens - navigate to make a selection
Selected menu items displayed with a value in parentheses are edited by pressing
Enter
Menu items without a value in parentheses have sub-menus
Parameter Edit - ◄►select the digit to increment or decrement
Normal Screen - ◄►shift display between V and I
Parameter
Change
Parameter Edit - increase or decrease the value of the selected digit
Normal Screen - Adjust LCD contrast
Enter
Menu Screens - Enter a sub-menu
Enter a parameter to change, or conrms a parameter change
Normal Screen - Enter top level menu
ESC Up one menu level or Exit a parameter change without saving
Informaon: Controller Display Menu
Ordering Codes Descriptions
108958422 ES771A Voltage Monitor Card
CC848791517 D: 2 ½’ ES771A to probe wireset
CC848797290 D: 6’ ES771A to probe wireset
848719829 D: 10’ ES771A to probe wireset
CC848791500 G: 4’ ES771A to ES771A or controller wireset
848652947 G: 10’ ES771A to ES771A or controller wireset
Temperature Measurement Temperature and Voltage Measurement
Voltage Sense Wire
Use coupler 555052-1 daisy-chain
B-style cables up o 150 ft.
Trim brown voltage sense wire on
B and C cables.
Use coupler 555052-1 daisy-chain
B-style cables up o 150 ft.
Display Panel Operaon (Connued)
Battery Monitoring is accomplished with a daisy-chained series of Probes connected to any available J3 or J4 of any
shelf daisy chained to a converter shelf with controller. The Probes are used to monitor battery temperature and
voltage (ES771 required to monitor voltage).
CAUTION: Install Probes under the “–” terminal connector hardware; NOT under the connecting lug.
Ordering Codes Descriptions
CC109142980 QS873A Thermal Probe
CC848817024 B: 10’ controller to thermal probe wireset
CC109157434 B: 20’ controller to thermal probe wireset
CC848822560 C: 1’ thermal probe to thermal probe wireset
848719803 C: 5’ thermal probe to thermal probe wireset
CC848822321 C: 10’ thermal probe to thermal probe wireset

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© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Informaon: Oce Alarm Connecons
J1 Ofce Alarm Connector
Ofce alarm connector (J1) is located on the back of the shelf, it provides access to the alarm relay inputs and outputs.
Discrete wire cable assembly is included.
Note the wire color and alarm descriptions in the attached table
Pos Color Signal Factory Default
1BLK User Congurable
Alarm Input Door Open
2W User Congurable
Alarm Input AMJ (Aux Major)
3R/BLK PTC Protected VBUS-/
ABS VBUS- (For Alarms)
4OR Power Major Relay
Return PMJ Return
5OR/BLK Power Minor Relay
Return PMN Return
6R/WHT Relay 1 Return BD Return
7WHT/BLK Relay 2 Return Rectier Fail (RFA) Return
8BL/R Relay 3 and Relay 4
Return FA & ACF Return R3 & R4
9R User Congurable
Alarm Input SPD Fail
10 GR User Congurable
Alarm Input Air Conditioner Fail
11 BL Relay 4 Fuse Alarm (FA)
12 GR/BK Power Major Relay PMJ (Power Major)
13 BL/BK Power Minor Relay PMN (Power Minor)
14 GR/WHT Relay 1 Battery on Discharge (BD)
15 WHT/R Relay 2 Rectier Fail (RFA)
16 OR/R Relay 3 AC Fail (ACF)

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© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Informaon: Recer Opons
Rectier
Input Recommended Breaker Output
Vac ARectiers per Feed AW
122
CC109158176 QS860ATEZ 100-120 5.0 10 15 20 10 545
200-240 2.8 10 10 15 10 545
CC109158168 QS861ATEZ 100-120 7.3 10 20 30 15 818
200-240 4.2 10 15 20 15 818
CC109158184 QS862ATEZ 100-120 12.0 15 30 50 25 1362
200-240 6.9 10 20 30 25 1363
CC109161758 QS863ATEZ 100-120 12.0 15 30 50 25 1362
200-240 8.3 10 20 30 30 1635
CC109158151 QS864ATEZ 100-120 12.0 15 30 50 25 1362
200-240 11.1 15 30 50 40 2180
CC109149340 QS865ATEZ 100-120 12.0 20 40 60 25 1362
200-240 14.0 20 40 60 50 2725
Specicaons and Applicaon
• Specications and ordering information are in the CPS6000 Power System Ordering Guide available at
www.omnionpower.com.
• External Surge Protective Device (SPD) is required on all AC inputs.
• Equipment and subassembly ports:
1. are suitable for connection to intra-building or unexposed wiring or cabling;
2. can be connected to shielded intra-building cabling grounded at both ends.
• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated
Ground Plane (Mesh-Bonding Network or Common Bonding Network).
• Installation Environment – Install in Network Telecommunication Facilities, OSP, or where NEC applies.
• Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).
Reference Documents
These documents are available at www.omnionpower.com.
Document Title
CC848836981 Pulsar Edge Controller Family Product Manual
CPS6000 Power System Ordering Guide (aka CPS6000 Power System Brochure)

Page 8
© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
Notes

Page 9
© 2023 OmniOn Power Inc. All rights reserved. CPS6000 Series II 2U with Rear AC Term Block_QSG Rev. 2.1
We reserve the right to make technical changes or
modify the contents of this document without prior
notice. OmniOn Power does not accept any
responsibility for errors or lack of information in this
document and makes no warranty with respect to
and assumes no liability as a result of any use of
information in this document.
We reserve all rights in this document and in the
subject matter and illustrations contained therein. Any
reproduction, disclosure to third parties or utilization
of its contents – in whole or in parts – is forbidden
without prior written consent of OmniOn Power. This
document does not convey license to any patent or
any intellectual property right. Copyright© 2023
OmniOn Power Inc. All rights reserved.
OmniOn Power Inc.
601 Shiloh Rd.
Plano, TX USA
omnionpower.com
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