Omron V530-R150 User manual

Cat. No. Z136-E1-1
V530-R150
OPERATION MANUAL
2-Dimensional Code Reader

V530-R150
2-Dimensional Code Reader
Operation Manual
Produced July 1999

!
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iv
Notice:
OMRON products are manufactured for use according to proper procedures
by a qualified operator and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in
this manual. Always heed the information provided with them. Failure to
heed precautions can result in injury to people or damage to property.
DANGER Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
Caution Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury, or property
damage.
Visual Aids
The following headings will help you locate different types of information.
Note Indicates information of particular interest for efficient and con-
venient operation of the product.
→Indicates pages where additional information can be found.
1Indicates
a procedure. The step numbers in the procedure
correspond to the numbers in any related illustrations.
NotatIon
Model Name
This product comes in two different models: V530-R150E (input/output type:
NPN) and V530-R150EP (input/output type: PNP). In this manual, both mod-
els are referred to under the model number “V530-R150.”
Screen Messages
In this manual, screen messages are given in bold/italic.
E.g.:
Register
OMRON, 1999
All
rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover
, because
OMRON is constantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this manual. Never
-
theless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for dam
-
ages resulting from the use of the information contained in this publication.

TABLE OF CONTENTS
v
PRECAUTIONS .
. . . . . . . . . . . . . . . . . . . .
1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1
Features .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1 Overview of V530-R150 Application . . . . . . . . . . . .
1-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Trigger Inputs and Outputs . . . . . . . . . . . . . . . . . . . .
SECTION 2
Installation .
. . . . . . . . . . . . . . . . . . . . . . . . .
2-1 Component Names and Functions . . . . . . . . . . . . . . .
2-2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Power Supply and Ground . . . . . . . . . . . . . . . . . . . . .
2-4 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 CCTV Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3
T
erminal Blocks
.
. . . . . . . . . . . . . . . . . . . .
3-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Trigger Input and Output Format . . . . . . . . . . . . . . . .
3-3 Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 System Examination . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4
RS-232C .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 Communication Settings . . . . . . . . . . . . . . . . . . . . . .
4-3 Trigger Inputs and Output Format . . . . . . . . . . . . . . .
4-4 FCS Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5 Connection Examples . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS
vi
SECTION 5
Operations .
. . . . . . . . . . . . . . . . . . . . . . . . .
5-1 Menu Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 Menu Tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 STEP 1 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-4 STEP 2 Setting Reading Conditions . . . . . . . . . . . . .
5-5 STEP 3 Checking Reading . . . . . . . . . . . . . . . . . . . . .
5-6 STEP 4 Starting Code Reading . . . . . . . . . . . . . . . . .
5-7 STEP 5 Quitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 6
Functions and Operations
.
. . . . . . . . . . . .
6-1 Menu Registration . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2 SET (Setting) Mode . . . . . . . . . . . . . . . . . . . . . . . . . .
6-3 MON (Monitor) Mode . . . . . . . . . . . . . . . . . . . . . . . .
6-4 RUN Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-6 Scenes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-7 Saving to Flash Memory . . . . . . . . . . . . . . . . . . . . . .
SECTION 7
Regular Inspections
.
. . . . . . . . . . . . . . . . .
SECTION 8
Specifications/Dimensions
. . . . . . . . . . . . .
8-1 V530-R150 2-Dimensional Code Reader Controller .
8-2 Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-4 Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-5 Video Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 9
Troubleshooting .
. . . . . . . . . . . . . . . . . . . .
9-1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-2 Error Codes and Remedies . . . . . . . . . . . . . . . . . . . . .
Appendices
A ASCII
Codes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B
FCS Check Program Examples (BASIC)
. . . . . . . . . . . . . . . . . .
C
Data Capacity T
ables
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Revision History
. . . . . . . . . . . . . . . . . . . . .

vii
About this Manual:
This
manual describes the features, specifications and
operation of the V530-R150 2-Di
-
mensional
Code Reader and includes the following sections.
Section
1
gives an overview of the features, applications and basic
configurations for the
V530-R150
2-Dimensional Code Reader
.
Section
2
describes the dif
ferent parts of the V530-R150 2-Dimensional Code Reader
,
and
details the connections and other procedures necessary for installation.
Section
3
describes the specifications, procedures,inputs and outputs used when oper
-
ating
the V530-R150 2-Dimensional Code Reader via terminal blocks.
Section
4
describes the specifications, procedures, inputs and outputs used when
oper
-
ating
the V530-R150 2-Dimensional Code Reader via RS-232C.
Section
5
gives an overview of menu operations for the V530-R150 2-Dimensional Code
Reader
and explains the procedures required to perform basic operations.
Section 6
gives details of the functions and operations possible with the V530-R150
2-Dimensional Code Reader, including the procedures necessary for communications
with
external devices.
Section
7
gives basic maintenance procedures and inspection items for the V530-R150
2-Dimensional
Code Reader
.
Section 8
gives specifications and dimensions for the component parts of the
V530-R150
2-Dimensional Code Reader
.
Section
9
details errors that may occur with the V530-R150 2-Dimensional Code Reader
and
gives procedures for dealing with those errors.
The
Appendices
provide ASCII codes, examples of FCS check programs,
and data ca
-
pacity
tables.
WARNING Failure
to read
and understand the information provided in this
manual
may result in personal injury or death, damage to the
product, or product failure. Please read each section in its
entirety
and be sure you understand the information provided
in the section and related sections before attempting any of
the
procedures or operations given.
!

ix
PRECAUTIONS
This section provides general precautions for using the V530-R150 2-Dimensional Code
Reader.
The information contained in this section is important for the safe and reliable
application
of the V530-R150 2-Dimensional Code Reader
. Y
ou must
r
ead this section
and understand the information contained before attempting to set up or operate a
V530-R150 2-Dimensional Code Reader.
1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Package Contents
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1PRECAUTIONS
x
1 Safety Precautions
WARNING Cover
the terminal blocks with the T
erminal Block
Protection covers. Uncovered terminal blocks
can result in electric shock.
WARNING Use DC power supplies with safe extra
low-voltage
circuits on the secondary side for
the
main V530-R150 power supply and power
supplies
for the terminal
blocks. Excessively high
voltages can result in electric shock.
Caution Do
not
touch fluorescent or halogen light while the
power in ON or immediately after the power is
turned OFF. These lights generate heat and can
cause burns.
The following must be followed to ensure the safety.
Caution Do not use the V530-R150 in environments with
flammable or explosive gases.
Caution Install the V530-R150 away from high-voltage
equipment
or motors
to ensure safety during op
-
eration and maintenance.
Caution Use
the power supply cables and crimp terminals
of specified sizes.
Caution Use
at the power
supply voltages specified in this
manual.
Caution Be sure to securely tighten the screws when
mounting V530-R150 components.
Caution Do not dismantle, repair or modify any
V530-R150 components.

!
!
!
3PRECAUTIONS
xi
Caution Dispose
of V530-R150 components as industrial
waste.
Caution To prevent damage from static electricity, use a
wrist
strap or another device for preventing elec
-
trostatic
charges when touching terminals or
sig
-
nal
line.
Caution Do
not turn OFF the power while a message is be
-
ing displayed indicating that processing is being
performed. Data in memory will be destroyed,
and
the V530-R150 may not operate correctly
the
next time it is started. Please note that the
V530-R150
can not restart if the power is
turned
OFF while the start up message is on a screen.
2 General Precautions
The
user must operate the
product according to the performance
specifications described in the operation manuals.
Before using the product under conditions which are not de-
scribed
in the manual or applying the product to unclear control
systems,
railroad systems, aviation systems, vehicles,
combus
-
tion systems, medical equipment, amusement machines, safety
equipment, and other systems, machines, and equipment that
may have a serious influence on lives and properly if used im-
properly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of
the
product are suf
ficient for
the systems, machines, and equip
-
ment,
and be sure to provide the systems, machines, and equip
-
ment with double safety mechanisms.
3 Installation Precautions
The
V530-R150 is highly reliable and resistant to most environ
-
mental factors. The following guidelines, however, must be fol-
lowed to ensure reliability and optimum use of the V530-R150.
Components Be sure to use the Camera, Camera Cable, and Console de-
signed for the V530-R150.
•Camera (F150-S1)
•Camera Cable (F150-VS)
•Camera Console (F150-KP)

3PRECAUTIONS
xii
Installation Site
Do
not install the V530-R150 in locations subject to the following
conditions.
•Ambient
temperatures outside
of 0 to +40
°
C for the F300-M09
V
ideo Monitor (recommended monitor)
or outside of +50
°
C for
all other V530-R150 components.
•Condensation due to rapid temperature fluctuations
•Relative humidities outside 35 to 85%
•Corrosive or flammable gases
•Dust, salt, or iron particles
•Direct vibration or shock
•Direct sunlight
•Water, oil, or chemical fumes or spray
Installation
Orientation of Controller
To
improve heat dissipation, install the controller in the
following
orientation only:
CORRECT

3PRECAUTIONS
xiii
Do not install the controller in the orientations shown in the fol-
lowing diagram.
INCORRECT INCORRECT
Ambient Temperature
•Maintain a minimum clearance of 50mm above and below
V530-R150 components to improve air circulation.
•Do not install V530-R150 components immediately above
strong heat sources, such as heaters, transformers, or large-
capacity resistors.
•Do not let the ambient operating temperature exceed 50°C.
•Provide
a forced-air fan or air conditioning if
the ambient tem
-
perature might exceed 50°C.
Control
Box
V530-R150
Louver
Noise Resistance
Use the following measures to help increase noise resistance.
•Do
not install V530-R150
components in a cabinet containing
high-voltage
equipment.

3PRECAUTIONS
xiv
•Do
not install V530-R150 components within 200 mm of power
cables.
V530-R150
200mm min.
200mm min.
Power
Cable
Cables
Always turn
OFF the power before connecting or disconnecting
cables.
Cameras The
camera’
s case is connected to the 0V line in the internal cir
-
cuits.
Heed the following precautions to prevent noise interference.
•Do not ground the camera.
•Do not remove the base attached to the camera.
•Do not remove the core attached to the F150-VS camera
cable.
Video Monitor(When using the recommended F300-M09)
Heed the following precautions to prevent noise interference if
the
video monitor case is metallic, because it is connected to the
0V line in the internal circuits.
•Do not ground the video monitor.
•Do not ground the metallic part of the connector.
•Secure the video monitor with plastic screws if it is being
mounted to a metallic surface.
2-Dimensional Code
•The blank margin (quiet zone) is necessary around 2-dimen-
sional
codes. 4 cells are required for QR Codes and Data Ma
-
trix.
•Adjust
the only one reading code to be within the field of vision.
Reading
can not be performed correctly if more than one code
are on a screen.
•Adjust
the field of vision
of a camera for the 2-dimensional code
to be at least 5 pixels per cell.

4PRECAUTIONS
xv
RESET Terminal
Do
not use RESET input immediately after power is turned
ON.
When using RESET input to synchronize execution timing, wait
at
least 1 s after turning ON the V530-R150 power supply before
turning ON the RESET terminal.
Terminals Do not connect anything to the terminals with no names.
Prohibited
to use.
Prohibited to use.
4 Package Contents
Confirming Package Contents
Check the contents of the package as soon as you receive the
V530-R150.
Contact
the nearest OMRON representative if any of the follow
-
ing items are missing.
•V530-R150 2-Dimensional Code Reader Controller
•Operation Manual (this manual)

1
SECTION 1
Features
This
section gives an overview of the features, applications and basic configurations for the
V530-R150 2-Dimensional Code Reader.
1-1 Overview of V530-R150 Application . . . . . . . . . . . . .
1-2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 Trigger Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . .

1-1Section
Overview of V530-R150 Application
2
1-1 Overview of V530-R150 Application
The following illustrations show configurations and typical ap-
plications for the V530-R150.
Unit Connections and Wiring
Power
Supply
Video
Monitor
Camera Console
Refer
to
Section 2 Installation
for detailed descriptions.
Connections for Peripheral Devices
Programmable
Controller Personal
Computer
Sync. Sensor
Refer to
Section 3 Terminal Blocks
and
Section 4 RS-232C
for
detailed descriptions.

1-1Section
Overview of V530-R150 Application
3
Displaying Images
Switch to through image and adjust the focus, camera setting
distance,
and lighting.
Camera
Video
Monitor
Lighting
Through
Refer
to
Sections 2.4 Camera, 2.5
CCTV Lens
, and
2-6 Lighting
for detailed descriptions.
Setting Reading Conditions
Operate
the Console while checking menus on the video moni
-
tor.
Console
0.Image
Adjust - QR
Refer
to
Section 5 Operations
and
Section 6 Functions and Op
-
erations
for detailed descriptions.

1-1Section
Overview of V530-R150 Application
4
Performing Reading
Refer
to
Sections 6.3 MON (Monitor)
Mode
and
6.4 RUN Mode
for detailed descriptions.

1-2SectionFunctions
5
1-2 Functions
The suitable shutter speed can be selected ac-
cording
to
the moving rate of the reading codes.
→p.
94
Compact camera de-
signed for V530-R150 of-
fers space saving.
Image Process by filtering:
The image is processed for
easier reading by applying
“smoothing” to the reading
codes.
→p.
95
Synchronous sensor
Scenes:
Up
to 10 dif
ferent
sets of reading conditions can be set.
Each
set of reading conditions
is called a “scene”. Y
ou
can switch scenes according to the conditions, e.g.,
those
for a dif
ferent reading code.
→p.
156
Specifications
(Refer to the table below.)
Easy to check the cause of error when reading is NG
judgment using the image analysis mode.
→p.
120
Image storage:
Up to 24 reading images can be stored in memory.
Confirm errors by displaying the stored images.
→p.
149
The images in memory are cleared when power is
turned OFF.
The
images in memory can be backed up to a personal
computer.
→p.
145
Video
Monitor
Console Set the
reading
conditions
easily using
the Con-
sole.
Programmable
controller
The terminal blocks
and RS-232C port
can be used to com-
municate with exter-
nal devices.
→p.
21,
37
Two communications
methods can be se-
lected for RS-232C:
Normal and Host link
→p.
140
Personal computer
Specifications
Reading
code
QR Code
(model 1, 2)
Data Matrix
(ECC200)
Matrix size
21 x 21 cell to 41 x 41
cell (V
ersion 1 to 6) 10 x 10 cell to 26 x 26
cell
Readable direction
360 degrees (All directions)
Resolution V
aries according to magnification and
f t fthl tb d(S t)
Reading region
a es acco d g o ag ca o a d
features of the lens to be used. (See note.)
Reading depth
Note Adjust the field of vision to be at least five pixels per cell.
Pixel number is measured by
SET/Image Analysis/Measure
Length
.
→p. 127

1-3SectionT
rigger Inputs and Outputs
6
1-3 Trigger Inputs and Outputs
Trigger Inputs
•Trigger inputs from terminal blocks: →p. 25
Enter input signals to perform one shot reading, continuous
reading and level trigger.
•Trigger inputs from RS-232C: →p.
46,
52
Enter
input signals to perform one shot reading and continuous
reading.
Select normal or host link as communications method.
•Trigger inputs from Console:
Press the TRIG Key to perform one reading.
Reading Judgment Outputs
•To terminal blocks: →p. 25
Judgment is output to the OK/NG terminal.
Judgment
is output to terminals DO0 to DO3 by using the coinci
-
dence judgment function.
•To RS-232C →p.
46,
52
Reading judgment and data are output.
Select normal or host link as communications method.

7
SECTION 2
Installation
This section describes the different parts of the V530-R150 2-Dimensional Code Reader,
and details the connections and other procedures necessary for installation.
2-1 Component
Names and Functions
. . . . . . . . . . . . . . . .
2-2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Power Supply and Ground . . . . . . . . . . . . . . . . . . . . . .
2-3-1 Crimp Terminals and Cables . . . . . . . . . . . . . . . . .
2-3-2 Protective Conductor (Earth) Wiring . . . . . . . . . . .
2-3-3 Wiring the Power Supply . . . . . . . . . . . . . . . . . . . .
2-4 Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5
CCTV Lens
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 Mounting the Controller . . . . . . . . . . . . . . . . . . . . . . . .
2-7-1 Mounting to DIN Track . . . . . . . . . . . . . . . . . . . . .
2-7-2 Mounting on a Flat Surface . . . . . . . . . . . . . . . . . .
Table of contents
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