Omron 3G3AX-MX2-EIP-A User manual

Model
3G3AX-MX2-EIP-A
INSTRUCTION SHEET
Thank you for purchasing an OMRON product. Read this
thoroughly and familiarize yourself with the functions and
characteristics of the product before using it. Keep this
instruction sheet for future reference.
OMRON Corporation
© 011 OMRON Electronics LLC All rights reserved I37I-E-01
■ General Precautions
The user must operate the product according to the performance
specifications described in this instruction sheet and in the operation
manual of the inverter.
Before using the product under conditions which are not described in the
inverter manual or applying the product to nuclear control systems,
railroad systems, aviation systems, vehicles, combustion systems,
medical equipment, amusement machines, safety equipment, and other
systems, machines, and equipment that may have a serious influence on
lives and property if used improperly, consult your OMRON
representative.
Make sure that the ratings and performance characteristics of the product
are sufficient for the systems, machines, and equipment, and be sure to
provide the systems, machines, and equipment with double safety
mechanisms.
• The MX -A□ inverter with a mounted 3G3AX-MX -EIP-A option
board is a general purpose product combination. It is a system
component and is used in conjunction with other items of industrial
equipment such as PLCs.
• A detailed system analysis and job safety analysis should be
performed by the system designer or system integrator before
including the inverter option board combination in any new or
existing system. Consult your OMRON representative for
application specific system integration information if required.
• The product will be used to control an adjustable speed drive
connected to high voltage sources and rotating machinery that is
inherently dangerous if not operated safely. Interlock all energy
sources, hazardous locations, and guards in order to restrict the
exposure of personnel to hazards. The adjustable speed drive may
start the motor without warning. Signs on the equipment installation
must be posted to this effect. A familiarity with auto-restart settings
is a requirement when controlling adjustable speed drives. Failure of
external or ancillary components may cause intermittent system
operation, i.e., the system may start the motor without warning or
may not stop on command. Improperly designed or improperly
installed system interlocks and permissives may render a motor
unable to start or stop on command.
• This Instruction Sheet does not contain illustrations of the product
with protective covers removed from the MX -A□ inverter. Make
sure that these protective covers are on the inverter before use.
■ Safety Precaution
Definition of Precautionary Information
WARNING
Indicates a potentially hazardous situation
which, if not avoided, could result in death or
serious injury. Additionally, there may be
severe property damage.
Caution
Indicates a potentially hazardous situation,
which, if not avoided, may result in minor or
moderate injury, or property damage.
■ Warning and Caution
WARNING
Do not attempt to take an option board apart or
touch any internal parts while the power is
being supplied. Doing so may result in electric
shock.
WARNING
Do not touch the conductive parts such as the
internal PCB or connector while power is being
supplied. Doing so may result in electrical
shock.
WARNING
Do not attempt to disassemble, repair, or
modify an option board. Any attempt to do so
may result in malfunction, fire, or electric
shock.
WARNING
Wiring, maintenance or inspection must be
performed by authorized personnel. Not doing
so may result in electrical shock or fire.
WARNING
Turn OFF the power supply before performing
wiring, maintenance or inspection. Wait for the
time specified on the Inverter front cover for
the capacitors to discharge. Not doing so may
result in electrical shock.
WARNING
Provide safety measures in external circuits,
i.e. not in the option board. This ensures safety
in the system if an abnormality occurs due to
malfunction of the option board or another
external factor affecting the option board
operation. Not doing so may result in serious
accidents.
WARNING
Refer to the section “MX Inverter Safety
(ISO 13849-1)” for details if the safety
measures mentioned in the previous warning
are to be ensured using the Gate Suppress
function of the MX -A□ inverter.
WARNING
Emergency stop circuits, interlock circuits,
limit circuits, and similar safety measures
must be provided in external control circuits.
WARNING
Fail-safe measures must be taken by the
customer to ensure safety in the event of
incorrect, missing, or abnormal signals
caused by broken signal lines, momentary
power interruptions, or other causes. Not
doing so may result in serious accidents.
Caution
Do not touch the inverter during power-on,
and immediately after power-off. Hot surface
may cause injury.
■ Operating Environment Precaution
Caution
Do not operate the MX -A□ inverter with a mounted
3G3AX-MX -EIP-A option board in the following
locations (doing so may result in malfunction,
electric shock or burning):
• Locations subject to direct sunlight
• Locations subject to temperatures or humidity outside the range
specified in the specifications
• Locations subject to condensation as the result of severe changes in
temperature
• Locations subject to corrosive or flammable gases
• Locations subject to dust (especially iron dust) or salts
• Locations subject to exposure to water, oil, or chemicals
• Locations subject to shock or vibration
Caution
Take appropriate and sufficient countermeasures
when installing systems in the following locations
(doing so may result in malfunction):
• Locations subject to static electricity or other forms of noise
• Locations subject to strong electromagnetic fields
• Locations subject to possible exposure to radioactivity
• Locations close to power supplies
Caution
The operating environment of the MX -A□ inverter
with a mounted 3G3AX-MX -EIP-A option board
can have a large effect on the longevity and
reliability of the system. Improper operating
environments can lead to malfunction, failure, and
other unforeseeable problems with the system.
Make sure that the operating environment is within
the specified conditions at installation and remains
within the specified conditions during the life of the
system.
■ Application Precaution
WARNING
Failure to abide by the following precautions
could lead to serious or possibly fatal injury.
Always read these precautions.
• Always connect the grounding cable to one of the ground terminals of
the MX -A□ inverter.
• Check any user program in the system that acts as a EtherNet/IP
master before actually running it. Not checking the program may
result in unexpected operation.
Caution
Failure to abide by the following precautions could
lead to faulty operation of the option board or the
inverter, or could damage either of the two. Always
read these precautions.
• Install external breakers and take other safety measures against
short-circuits in external wiring. Not observing this may result in
burning.
• Be sure that all the cable connector screws are tightened to the
torque specified in the relevant manuals. Incorrect tightening torque
may result in malfunction.
• Do not allow metal clippings to enter either option board or inverter
when wiring or installing the unit.
• Follow the network configuration and wiring instructions provided in
the “EtherNet/IP Operation Manual” (Cat. No. W465).
o Wire the EtherNet/IP cables correctly. Incorrect wiring may result
in burning.
o Wire the EtherNet/IP connectors correctly. Incorrect wiring may
result in burning.
o Apply termination at both ends of a EtherNet/IP cable segment.
Do not apply termination anywhere else.
• Be sure that the option board is mounted correctly. Improper
mounting may result in malfunction.
• Disconnect the grounding cable when performing withstand voltage
tests. Not disconnecting the grounding cable may result in burning.
• Check the inverter settings for proper inverter behaviour before
actually operating the inverter remotely via the EtherNet/IP network.
• Check the network related inverter settings regarding EtherNet/IP
node address and EtherNet/IP remote I/O allocation. Not doing so
may result in unexpected operation.
• Check the inverter’s EzSQ program and its interaction with the
EtherNet/IP master before actually running it on the inverter. Not
checking the program may result in unexpected operation.
• When replacing an inverter be sure that all inverter settings of the
inverter being replaced are restored to the replacement.
• Parameters for the module are stored in the module and must be
restored if the module is replaced. The setup parameters for the
3G3AX-MX -EIP-A are not stored in the drive. Always check the
node address and other network related inverter settings after
restore.
• Confirm that no adverse effect will occur at the moment the
EtherNet/IP master stops communicating with the inverter or at the
moment the EtherNet/IP master has not yet started communicating to
the inverter.
• Confirm that no adverse effect will occur in the inverter before force-
setting/force-resetting any bit in the system that acts as a EtherNet/IP
master.
■ Handling, Storage and Di po al
• Before touching the option board or inverter, be sure to first touch a
grounded metallic object in order to discharge any static built-up. Not
doing so may result in malfunction or damage.
• When transporting or storing the option board, cover the PCBs with
electrically conductive materials to prevent electronic components
from being damaged by static electricity. Also keep the product within
the specified storage temperature range.
• Never dispose electrical components by incineration. Contact your
state environmental agency for details on disposal of electrical
components and packaging in your area.
■ Compliance with EC Directive
• This product complies with EC Directives when mounted on an
MX -A□ inverter and having connected the grounding cable. For
grounding, cable selection, and any other conditions for EMC
compliance, refer to the MX User’s Manual for installation.
■ Reference
Please be sure to read the related user manuals to use the
3G3AX-MX -EIP-A option board safely and properly. Be sure you
are using the most current version of the manual.
Name
Cat No.
3G3AX-MX -EIP-A Option Board User’s Manual I36I
MX User’s Manual I570
EtherNet/IP Operation Manual W465
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes,
or regulations that apply to the combination of products in the customer’s
application or use of the products.
Take all necessary steps to determine the suitability of the product for the
systems, machines, and equipment with which it will be used.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING
SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT
THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE
RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED
AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL
EQUIPMENT OR SYSTEM.
See also product catalogs for Warranty and Limitations of Liability.



 Option Board De cription
The 3G3AX-MX -EIP-A is an option board which can be attached to an
MX -A□ series inverter. The 3G3AX-MX -EIP-A allows controlling,
monitoring and parameterization of the inverter via an EtherNet/IP
network. The application in the system that acts as an EtherNet/IP master
is responsible for correct behaviour of the system. The 3G3AX-MX -EIP-A
is a gateway that passes the communicated register values from the
EtherNet/IP network to the inverter and vice versa.


 MX2 Inverter Support
Install the module. The drive firmware version can be read from the web
pages of the module using any web browser. If the version is 43.09, only
limited functionality is available. If the version is 43. 3 or higher, there is
full compatibility.


 MX2 Inverter Safety (ISO 13849-1)
MX -A□ inverters provide the Gate Suppress function to perform a safe
stop according to the EN60 04-1, stop category 0. The option board has
been designed not to interfere with this safety function.


 External Dimen ion
External dimensions of the option board, shown in millimeters:


 In tallation Procedure
Follow the next steps to install a 3G3AX-MX -EIP-A on an MX -A□ series
inverter:
1. Power down the inverter
. Loosen the screw of the option board cover on the inverter, remove
the cover and put the cover aside
3. For inverters up to 4.0 kW only: loosen the screws of the terminal
block cover and remove the cover to enable access to the chassis
ground terminal screws
4. Connect the grounding cable to the chassis ground of the inverter
(located on the cooling fin)
5. If removed, mount the terminal cover again and tighten the screw(s)
6. Push the 3G3AX-MX -EIP-A option board into the previous location
of the option board cover until it clicks into place
7. Tighten the screw of the option board (do not over-tighten).
8. Select the right warning language from the warning label sheet and
replace the English warning if appropriate.
9. To assign an IP address, set the rotary switches (see chart for IP
Settings Rotary Switches) and power up the inverter, the network
and the PLC or EtherNet/IP master unit. For other option board
related inverter parameters see below


 EDS File and CX-Integrator
OMRON provides a series of EDS files for the 3G3AX-MX -EIP-A option
board via the OMRON website. For each of the MX inverter type there is
a unique EDS file, which is named:
3G3AX-MX -EIP-□-E.eds
□ indicates the specific inverter type, such as A4150 or AB004_A 004.
Use these EDS files in the EtherNet/IP master configuration program used
to configure your EtherNet/IP master.
Network Configurator for EtherNetIP in the CX-One Suite is the
configuration program for OMRON EtherNet/IP masters. Start the
configurator and select the Tools/EDS File/Install menu item. Select the
EDS file(s) to start using the 3G3AX-MX -EIP-A together with OMRON
EtherNet/IP masters.


 Supported Module and I/O Regi ter Layout
The 3G3AX-MX -EIP-A supports the modules as listed in the EDS file.
The table below shows which modules can be connected.
De cription
Output
a embly
Input
a embly
Basic Speed IO 0 70
Extended Speed IO (default) 1 71
Extended Speed and Torque Control 1 3 173
Special IO 100 150
Extended Control IO 101 151
Extended Control IO and Multi function IO
monitor
101 153
Flexible format 139 159
Extended Speed and Acceleration Control 110 111
The EtherNet/IP master can be the source of either frequency reference or
run command. The selected modules influences the required source
selection. See the section below about Option Board Related Inverter
Parameters.


 LED Indicator
Indicator
Color
Statu
Meaning
MS
(Module
Status)
Green Lit Normal operating status
Flashing No I/O connection
I/O connection in IDLE
Red Lit Unit hardware error
Unsupported inverter version.
Flashing Recoverable fault. Consult manual.
--- Not lit Power is not supplied to the Slave
Unit. The Unit is being reset.
NS
(Network
Status)
Green Lit CIP connection established, no
Exclusive owner connection timed out
Flashing IP address configured but no CIP
connection established
Red Lit Duplicate IP address detected
Flashing Exclusive owner connection timed out
--- Not lit No IP address configured
Power supply is OFF.
LA1, LA
(Link
Activity
1, )
Green Lit Link established, 100 Mb
Flickering Activity, 100 Mb
Yellow Lit Link established, 10 Mb
Flickering Activity, 10 Mb
--- Not lit No link established
Power supply is OFF


 IP Setting Rotary Switche
Drive Parame
ter
Meaning
P185 = 0 Use internally saved IP configuration.
P185 = 1 - 1 7 The value of P185 sets the last byte (xxx) of the IP
address (19 .168, 50.xxx)
P186=1 Restores the module to default settings. Set P186 to
1, cylce power, P186 will auto change back to 0


 Option Board Related Inverter Parameter
Various inverter parameters influence the behaviour of the option board.
The table below shows these parameters. Please note that most
parameter changes require a power cycle of the inverter or a restart of the
option board.
EtherNet/IP
Network Related Parameter
Par
De cription
Setting
P044 Communication watchdog
timer while running.
Note: additional to
Ethernet/IP inactivity timer.
0 to 9999 in 0.01 s units. Set 0 to
disable.
Action is defined in P045.
P045 Action on Network Error Set to 0 for inverter trip (default)
Set to 1 for deceleration and trip
Set to for no action
Set to 3 for stop due to free-run
Set to 4 for deceleration and stop
P048 Action on Network Idle
Mode
Source Selection Parameter
Par
De cription
Setting
A001 Motor 1 Frequency Source Set to 3. Control determined from
network by control bits NetCtrl and
NetRef.
Set to 4: Network control forced
A00 Motor 1 Run Command
Source
P033 Torque Command Source For option board as source:
Set to 6 if not flexible format
Set to 3 if flexible format
P036 Torque Bias Mode
For option board as source:
Set to 5 if not flexible format
Set to 0 if flexible format
C0 1 Output Terminal 11 Source Set to 63 for option board as source
C0 Output Terminal 1 Source Set to 63 for option board as source
C0 8 Analog Output AM Source Set to 16 for option board as source
Option Board Behaviour Related Parameter
Par
De cription
Setting
C10 Reset Mode Selection Set to 3 for resetting trip only
P160
-
P169
Output Register 1 to 10
contents
Modbus register mapped into
flexible output word 1 to 10
P170
-
P179
Input Register 1 to 10
contents
Modbus register mapped into
flexible input word 1 to 10


 IO A embly Object Allocation
The following table shows the I/O allocation for the main assemblies.
Word
Bit Allocation
7
6
5
4
3
2
1
0
15
14
13
12
11
10
9
8
In tance ID 20: Ba ic Speed Control Output
n - - - - - RST - FWD
- - - - - - - -
n + 1 Rotational Speed Reference (default [0.01 Hz])
Rotational Speed Reference
In tance ID
70: Ba ic Speed Control Input
n - - - - - DFR - FLT
- - - - - - - -
n + 1 Rotational Speed Monitor (default [0.01 Hz])
Rotational Speed Monitor
In tance ID 21: Extended Speed Control Output
n - REF CTR - - RST REV FWD
- - - - - - - -
n + 1 Rotational Speed Reference (default [0.01 Hz])
Rotational Speed Reference
In tance ID 71: Extended Speed Control Input
n ARF RFN CFN RDY DRR DFR WR FLT
Drive Status (see below)
n + 1 Rotational Speed Monitor (default [0.01 Hz])
Rotational Speed Monitor
In tance ID 123: Extended Speed and Torque Control Output
n/n+1 See instance ID 1
n + Torque Reference [1 %]
Torque Reference
In tance ID 173: Extended Speed and Torque Control Input
n/n+1 See instance ID 71
n + Torque actual [1 %]
Torque actual
In tance ID 101: Extended Control Output
n - CI7 CI6 CI5 CI4 CI3 REV
FWD
CO
CO1
CR - - - RST
FFL
n + 1 Rotational Speed Reference (default [0.01 Hz])
Rotational Speed Reference
n + Torque Reference [1 %]
Torque Reference
n + 3 Torque Compensation Bias [1 %]
Torque Compensation Bias
In tance ID 151: Extended Control Input
n FLT WR RDY
ARF
- DRR
DZS
DFR
- - MO
MO1
MR CFN
- -
n + 1 Rotational Speed Monitor (default [0.01 Hz])
Rotational Speed Monitor
n + Torque actual [1 %]
Torque actual
n + 3 Output current monitor [0.1 A]
Output current monitor
Word
Bit Allocation
7
6
5
4
3
2
1
0
15
14
13
12
11
10
9
8
In tance ID 153: Extended Control Input + Multi Function Input
n to
n + 3
See instance ID 151.
n + 4 - MI7 MI6 MI5 MI4 MI3 MI MI1
- - - - - - - -
Output bit
Bit
Name
De cription
FWD Forward/Stop 0: Stop 1: Forward
REV Reverse/Stop 0: Stop 1: Reverse
RST Fault Reset Reset Fault/Trip condition on transition from
0 to 1
REF NetRef Speed reference selection.
0: Setting of A00 1: Network controlled
CTR NetCtrl Run command selection.
0: Setting of A001 1: Network controlled
FFL Force Fault Force external fault/trip from network
CI3 to
CI7
Control
/Override Input
0: Reset 1: Set override for Multi Function
input 3 to 7
CO1,
CO ,
CR
Set (Relay)
Output
0: Reset 1: Set Multi Function output 1 to or
Relay Output (CR)
Input bit
Bit
Name
De cription
FLT Fault 0: Normal 1: Fault/Trip
WR Warning 0: Normal 1: Warning
DFR During
forward run
0: Stop/reverse 1: During forward run
DRR During
reverse run
0: Stop/forward 1: During reverse run
DZS During zero
speed
0: Non-zero speed 1: During zero speed.
RDY Inverter
ready
0: Inverter not ready 1: Inverter ready
CFN Ctrl from Net
Run command input selection
0: Local 1: EtherNet/IP reference
RFN Ref from Net
Speed reference input selection
0: Local 1: EtherNet/IP reference
ARF At reference
0: Accel/decel phase 1: At reference
M
I1 to
MI7
Monitor
inputs 1 to 7
0: OFF 1: ON
MO1,
MO ,
MR
Monitor
(Relay)
outputs
0: OFF 1: ON
Drive Statu (for in tance ID 71 and 173)
Value
De cription
Value
De cription
1 Startup 5 Stopping
Not ready 6 Fault/Trip Stop
3 Ready 7 Faulted/Tripped
4 Enabled


 General Specification
Item
Specification
EtherNet/IP Specification Designed for conformance.
EtherNet/IP Profile AC Drive (0x0 )
Autonegotiation 10/100 Mbps
Ambient operating temperature See MX inverter User’s Manual
Ambient operating humidity See MX inverter User’s Manual
Storage temperature - 0 ºC to 65 ºC
Weight 170g
OMRON
OMRON INDUSTRIAL AUTOMATION
1 Commerce Drive,
Schaumburg, IL 60173, U.S.A.
Tel: [phone]
Note: Specification is sub ect to change without notice
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57 ,9
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