Omron EasySpeed 3G3JE User manual

3G3JE
Compact Simplified Inverters
Cat. No. I547-E1-02
USER’S MANUAL

Preface
Thank you for choosing this 3G3JE-series Compact Simplified Inverter.
This User's Manual describes Inverter installation and wiring, the parameter
settings required for operation, and troubleshooting and inspection proce-
dures.
• This manual is to be delivered to the final end user of the product.
• After reading the manual, always keep it close at hand for reference when operating the
Inverter.
• Every effort has been made to provide detailed specifications, information on functions,
and interrelationships between them. Assume that anything not described in this manual
cannot be performed.
• This manual is intended for the following personnel, who are assumed to have sufficient
knowledge of electrical systems (i.e., an electrical engineer or the equivalent).
• Personnel in charge of introducing control devices
• Personnel designing the control system
• Personnel installing and connecting control devices
• Personnel managing the site where the Inverter is used
• Refer to the Communications Manual for information on communications commands for
3G3JE Inverters with communications.

USER’S MANUAL
3G3JE
Compact Simplified Inverters

II
OMRON, 2006
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, o
r
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission o
f
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.

III
Read and Understand this Manual
Please read and understand this manual before using the products. Please consult your OMRON
representative if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-
INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES,
LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS,
WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT
LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which
liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

IV
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the
combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses
listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or
uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED
FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.

V
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be changed
without any notice. When in doubt, special model numbers may be assigned to fix or establish key
specifications for your application on your request. Please consult with your OMRON representative at any
time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does
not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must
correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and
Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
COPYRIGHT AND COPY PERMISSION
This document shall not be copied for sales or promotions without permission.
This document is protected by copyright and is intended solely for use in conjunction with the product.
Please notify us before copying or reproducing this document in any manner, for any other purpose. If
copying or transmitting this document to another, please copy or transmit it in its entirely.

VI
●Indications and Meanings of Safety Information
The following precautions and signal words are used to provide information to ensure the safe use of
the 3G3JE Inverter. The information provided here is vital to safety. Always observe the precautions
provided.
The following signal words are used in this manual.
(There are no alert statements with “DANGER” contained in this manual.)
(There are no alert statements with “WARNING” contained in this manual.)
Safety Precautions
Meanings of Signal Words
DANGER
Indicates an imminently hazardous situation which, if
not avoided, is likely to result in serious injury or may
result in death. Additionally there may be severe prop-
erty damage.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, will result in minor or moderate injury, or may
result in serious injury or death. Additionally there may
be significant property damage.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or in
property damage.

VII
The following alert symbols are used in this manual.
Meanings of Alert Symbols
Symbol Meaning
Caution
General Caution
Indicates non-specific general cautions, warnings, and
dangers.
Electrical Shock Caution
Indicates possibility of electric shock under specific
conditions.
High Temperature Caution
Indicates possibility of burns due to high temperatures
under specific conditions.
Prohibition
Disassembly Prohibition
Indicates prohibitions when there is a possibility of
injury, such as from electric shock, as the result of
disassembly.
Mandatory
Caution
General Caution
Indicates non-specific general cautions, warnings, and
dangers.

VIII
The following alert statements apply to the products in this manual. Each alert statement also
appears at the locations needed in this manual to attract your attention.
Alert Statements in this Manual
Caution
Be sure to use the specified Braking Resistor or Braking Resistor Unit.
Not doing so may occasionally result in moderate burns due to heating of the
Braking Resistor or Braking Resistor Unit.
When using a Braking Resistor or Braking Resistor Unit, be sure to install a
thermal relay to monitor the resistor temperature.
Include a sequence to turn OFF the power supply to the Inverter if the Braking
Resistor or Braking Resistor Unit overheats.
Terminals B1 and B2 are for connecting an optional Braking Resistor or Braking
Resistor Unit. Do not connect any device other than a Braking Resistor or Brak-
ing Resistor Unit to these terminals.
Doing so may occasionally result in moderate fire, heating, or equipment dam-
age.
Do not open terminal covers while the power is being supplied or for at least
one minute after the power has been turned OFF.
Doing so may occasionally result in minor injury from electrical shock.
Do not remove the fan cover except when replacing the fan. Before replacing
the fan, first turn OFF the power and disconnect the wiring.
Doing so may occasionally result in minor injury from electrical shock.
Install external breakers (MCCB) suitable for the Inverter capacity on the power
supply side of the Inverter and take other safety measures against short-circuit-
ing in load wiring.
Not doing so may occasionally result in property damage from short-circuiting
in load wiring.
Cover the Inverter or take other measures to prevent filings or lead clippings
from entering the Inverter during installation and wiring.
The Inverter contains high-voltage components and Inverter damage or prop-
erty damage may occasionally occur if the high-voltage components are short-
circuited.

IX
■Installation and Storage Environment
• Do not store, install, or operate the product in any of the following locations.
• Locations subject to direct sunlight.
• Locations subject to temperatures outside the range specified in the specifications.
• Locations subject to humidity outside the range specified in the specifications.
• Locations subject to condensation resulting from severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to exposure to combustibles.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
■Transporting, Installation, and Wiring
• Always use the original shipping box when transporting the Inverter.
• Do not apply excessive shock to the Inverter or drop the Inverter. The Inverter may malfunction
or may be damaged.
• Do not connect an AC power supply voltage to the U, V, and W output terminals. Doing so will
damage the Inverter.
• Do not connect any load other than a three-phase inductive motor to the U, V, and W output
terminals.
• Do not connect an AC power supply voltage to the control I/O terminals. Doing so will damage
the Inverter.
• Use 600-V polyvinyl chloride (PVC) cable with a wire size of 0.75 to 2 mm2to wire the main
circuit terminals. Also, tighten the terminal screws on the terminal block to a torque of 0.8 to
1.0 N·m.
• Take appropriate and sufficient shielding countermeasures when installing systems in the fol-
lowing locations. Not doing so may result in malfunction or equipment damage.
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields and magnetic fields.
• Locations close to power lines.
■Operation and Maintenance
• This Inverter can be set to operate from low speed to high speed. Operate the Inverter only
after sufficiently confirming the allowable range for the motor installation being used.
• Take measures to assure safety before performing maintenance or inspection, or replacing
components.
Precautions for Safe Use

X
■Installation
• Mount the product vertically on a wall or on a DIN Track. Leave the prescribed space between
this product and the control panel surface and other devices.
■Main Circuit Power Supply
• Use a three-phase, 200 to 230 V, 50/60 Hz power supply.
■Operation after Power Interruptions
• If continuing operation is selected for the momentary power interruption restart selection pa-
rameter (P09), the system may unexpectedly start operation after a momentary power inter-
ruption is reset. Exercise suitable caution.
■Operation Command Selection
• If the operation command selection parameter (P10) is set to “PLC” to enable using the control
circuit terminal inputs (STF and STR), the motor may start operation when the power supply
is turned ON or an alarm is reset if the control circuit terminals are left ON. Exercise suitable
caution. Also, if signals are checked during operation and a voltage is incorrectly applied to the
control circuit terminals, the motor may start moving unexpectedly. Always check safety before
performing signal checks.
■Motor Overheating Protection (Electronic Thermal)
• The Inverter uses an electronic thermal to protect the motor from overheating. Set the rated
current of the motor in the rated motor current parameter (P01). If more than one motor is op-
erated with one Inverter, set the rated motor current parameter (P01) to 0.0 to disable motor
overload detection, and install a thermal relay between the Inverter and each motor. Set the
thermal relay to the nameplate current at 50 Hz and to 1.1 times the nameplate current at 60
Hz.
■Disposing of the Inverter
• Observe all applicable legal requirements when disposing of the Inverter.
Precautions for Correct Use

XI
■Warning Label Position
• A warning label is pasted on the product as shown in the following illustration.
Be sure to follow the instructions given there.
■Contents of Warning
Warning label
Front panel

XII
■Checking the Product
On delivery, always check that the delivered product is the 3G3JE Inverter that you ordered.
Should you find any problems with the product, immediately contact your nearest local sales rep-
resentative.
●Checking the Nameplate
●Checking the Model
Checking Before Unpacking
Inverter model
Input specifications
Output specifications
Series name
3G3JE Series
Voltage Class
2: Three-phase 200 V AC
Degree of Protection
A: Panel-mountin
g
(
IP10 or hi
g
her
)
/Closed wall-mountin
g
(1) (2) (3) (4)
3G3JE−A2@@@−@
(4) Communications
Blank: No communications function
FLK: CompoWay/F
(3) Control Circuit Terminals (Input Side)
Blank: PNP input
N: NPN input
(2) Braking Resistor Control
Blank: No Braking Resistor control.
B: Braking Resistor control provided.
(1) Maximum Applicable Motor Capacity
001: 0.1 kW
002: 0.2 kW
004: 0.4 kW

XIII
■Checking the Accessories
An Instruction Manual is the only accessory provided with the 3G3JE. Set screws and other nec-
essary parts must be provided by the user.

XIV
About this Manual
This manual is divided into the chapters described in the following table. Understanding how informa-
tion is organized will enable you to use the manual more efficiently.
Chapter Contents
Chapter 1
Overview
Describes Inverter features and nomenclature.
Chapter 2
Design
Provides dimensions, installation methods, peripheral device design
information, and peripheral device selection information.
Chapter 3
Operation
Describes initial setting methods, operation confirmation methods,
and functions.
Chapter 4
Maintenance Operations
Describes Inverter maintenance.
Provides troubleshooting information for when errors occur in the
Inverter and periodic inspection and maintenance information.
Chapter 5
Specifications
Provides Inverter specifications, as well as the specifications and
dimensions of peripheral devices.
Chapter 6
Parameter Tables
Provides tables of basic information on Inverter parameters in RUN
Mode, Adjustment Mode, and Initial Settings Mode as a reference for
users already familiar with Inverter operation. Use this chapter when
adjusting the Inverter.
Parameters are listed with the page numbers of further information for
easy reference.
Chapter 7
Appendix
Provides information on selecting the Inverter and precautions on
using the Inverter for a motor.

Table of Contents
XV
Chapter 1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Chapter 2. Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-2 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Chapter 3. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Key Operation Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3-2 Procedure for Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 Performing a Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
3-4 RUN Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3-5 Adjustment Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-6 Initial Settings Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Chapter 4. Maintenance Operations . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Protective and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4-3 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Chapter 5. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Inverter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 Option Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Chapter 6. Parameter Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Chapter 7. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Selecting the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Precautions on Using the Inverter for a Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1

Table of Contents
XVI

Chapter 1
Overview
1-1 Functions
1-2 Nomenclature

Chapter 1
1-2
Overview
1-1 Functions
■3G3JE Models
• Rated power supply voltage: Three-phase 200 to 230 V AC
• Enclosure rating: IP20
(1) Models with PNP Input
(2) Models with NPN Input
■Conformance with International Standards
■Convenient Functions for Easy Operation
• Easy torque adjustment according to load torque characteristics.
• Replaceable cooling fan.
• Standard models include an interface for connecting to time-shared proportional pulse output,
enabling direct connection to digital controllers or temperature controllers.
• Models with RS-485 communications support the CompoWay/F OMRON communications protocol.
Maximum applicable motor capacity 0.1 kW 0.2 kW 0.4 kW
No braking resis-
tor control
Standard models
4 inputs and 2 outputs
3G3JE-A2001 3G3JE-A2002 3G3JE-A2004
RS-485 communica-
tions models
2 inputs and 2 outputs
3G3JE-A2001-FLK --- ---
Braking resistor
control
Standard models
4 inputs and 2 outputs
--- 3G3JE-A2002B 3G3JE-A2004B
RS-485 communica-
tions models
2 inputs and 2 outputs
--- 3G3JE-A2002B-FLK 3G3JE-A2004B-FLK
Maximum applicable motor capacity 0.1 kW 0.2 kW 0.4 kW
No braking resis-
tor control
Standard models
4 inputs and 2 outputs
3G3JE-A2001N 3G3JE-A2002N 3G3JE-A2004N
RS-485 communica-
tions models
2 inputs and 2 outputs
3G3JE-A2001N-
FLK
--- ---
Braking resistor
control
Standard models
4 inputs and 2 outputs
--- 3G3JE-A2002BN 3G3JE-A2004BN
RS-485 communica-
tions models
2 inputs and 2 outputs
--- 3G3JE-A2002BN-
FLK
3G3JE-A2004BN-
FLK
Classification Applicable standard
EC Directives EMC Directive EN 61800-3
Low-voltage Directive EN 61800-5-1 (Pollution Degree 2/Overvoltage Category II)