Omron SYSDRIVE RV Series User manual

USER’S MANUAL
SYSDRIVE RV Series
Models 3G3RV-V1
High-function General-purpose Inverters
Cat. No. I549-E1-01

i
General Precautions
Observe the following precautions when using the SYSDRIVE Inverters and peripheral devices.
This manual may include illustrations of the product with protective covers removed in order to de-
scribe the components of the product in detail. Make sure that these protective covers are on the
product before use.
Consult your OMRON representative when using the product after a long period of storage.
WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
WARNING Operation, maintenance, or inspection must be performed after turning OFF the
power supply, confirming that the CHARGE indicator (or status indicators) are OFF,
and after waiting for the time specified on the front cover. Not doing so may result in
electrical shock.
WARNING Do not damage, pull on, apply stress to, place heavy objects on, or pinch the cables.
Doing so may result in electrical shock.
WARNING Do not touch the rotating parts of the motor under operation. Doing so may result in
injury.
WARNING Do not modify the product. Doing so may result in injury or damage to the product
Caution Do not store, install, or operate the product in the following places. Doing so may
result in electrical shock, fire or damage to the product.
• Locations subject to direct sunlight.
• Locations subject to temperatures or humidity outside the range specified in the
specifications.
• Locations subject to condensation as the result of severe changes in temperature.
• Locations subject to corrosive or flammable gases.
• Locations subject to exposure to combustibles.
• Locations subject to dust (especially iron dust) or salts.
• Locations subject to exposure to water, oil, or chemicals.
• Locations subject to shock or vibration.
Caution Do not touch the Inverter radiator, regenerative resistor, or AC Motor surface while
the power is being supplied or soon after the power is turned OFF. Doing so may
result in a skin burn due to the hot surface.
Caution Do not conduct a dielectric strength test on any part of the Inverter. Doing so may
result in damage to the product or malfunction.
Caution Take appropriate and sufficient countermeasures when installing systems in the fol-
lowing locations. Not doing so may result in equipment damage.
• Locations subject to static electricity or other forms of noise.
• Locations subject to strong electromagnetic fields and magnetic fields.
• Locations subject to possible exposure to radioactivity.
• Locations close to power supplies.

ii
Transportation Precautions
Installation Precautions
Wiring Precautions
Caution Do not hold by front cover or panel, instead, hold by the radiation fin (heat sink) while
transporting the product. Doing so may result in injury.
Caution Do not pull on the cables. Doing so may result in damage to the product or malfunc-
tion.
Caution Use the eye-bolts only for transporting the Inverter. Using them for transporting the
machinery may result in injury or malfunction.
WARNING Provide an appropriate stopping device on the machine side to secure safety. (A hold-
ing brake is not a stopping device for securing safety.) Not doing so may result in
injury.
WARNING Provide an external emergency stopping device that allows an instantaneous stop of
operation and power interruption. Not doing so may result in injury.
Caution Be sure to install the product in the correct direction and provide specified clearances
between the Inverter and control panel or with other devices. Not doing so may result
in fire or malfunction.
Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or
malfunction.
Caution Do not apply any strong impact. Doing so may result in damage to the product or mal-
function.
WARNING Wiring must be performed only after confirming that the power supply has been
turned OFF. Not doing so may result in electrical shock.
WARNING Wiring must be performed by authorized personnel. Not doing so may result in electri-
cal shock or fire.
WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing
so may result in injury.
WARNING Always connect the ground terminals to a ground of 100 Ωor less for the 200-V AC
class, or 10 Ωor less for the 400-V AC class. Not connecting to a proper ground may
result in electrical shock.
Caution Install external breakers and take other safety measures against short-circuiting in
external wiring. Not doing so may result in fire.
Caution Confirm that the rated input voltage of the Inverter is the same as the AC power sup-
ply voltage. An incorrect power supply may result in fire, injury, or malfunction.
Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual.
Not doing so may result in fire.
Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage to
the product.
Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in
fire, injury, or damage to the product.

iii
Operation and Adjustment Precautions
Caution Do not connect any power source to the U, V, or W output. Doing so may result in
damage to the product or malfunction.
Caution Do not connect a load to the motor when performing auto-tuning. Doing so may result
in personal injury or equipment damage.
WARNING Turn ON the input power supply only after mounting the front cover, terminal covers,
bottom cover, Operator, and optional items. Not doing so may result in electrical
shock.
WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, or optional
items while the power is being supplied. Not doing so may result in electrical shock or
damage to the product.
WARNING Do not operate the Operator or switches with wet hands. Doing so may result in elec-
trical shock.
WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.
WARNING Do not come close to the machine when using the error retry function because the
machine may abruptly start when stopped by an alarm. Doing so may result in injury.
WARNING Do not come close to the machine immediately after resetting momentary power
interruption to avoid an unexpected restart (if operation is set to be continued in the
processing selection function after momentary power interruption is reset). Doing so
may result in injury.
WARNING Provide a separate emergency stop switch because the STOP Key on the Operator is
valid only when function settings are performed. Not doing so may result in injury.
WARNING Be sure confirm that the RUN signal is turned OFF before tuning ON the power sup-
ply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while
the RUN signal is turned ON may result in injury.
Caution Be sure to confirm permissible ranges of motors and machines before operation
because the Inverter speed can be easily changed from low to high. Not doing so
may result in damage to the product.
Caution Provide a separate holding brake when necessary. Not doing so may result in injury.
Caution Do not perform a signal check during operation. Doing so may result in injury or dam-
age to the product.
Caution Do not carelessly change settings. Doing so may result in injury or damage to the
product.

iv
Maintenance and Inspection Precautions
WARNING Do not touch the Inverter terminals while the power is being supplied.
WARNING Maintenance or inspection must be performed only after turning OFF the power sup-
ply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and
after waiting for the time specified on the front cover. Not doing so may result in elec-
trical shock.
WARNING Maintenance, inspection, or parts replacement must be performed by authorized per-
sonnel. Not doing so may result in electrical shock or injury.
WARNING Do not attempt to take the Unit apart or repair. Doing either of these may result in
electrical shock or injury.
Caution Carefully handle the Inverter because it uses semiconductor elements. Careless han-
dling may result in malfunction.
Caution Do not change wiring, disconnect connectors, the Operator, or optional items, or
replace fans while power is being supplied. Doing so may result in injury, damage to
the product, or malfunction.

v
Warning Information and Position
There is warning information on the Inverter in the position shown in the following illustration.
Always heed the warnings.
Warning Information
Illustration shows the 3G3RV-A2004-V1
Warning
information
position
Illustration shows the 3G3RV-B2220-V1
Warning
information
position
!WARNING
Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor discharge
after disconnecting power supply.
!AVERTISSEMENT
Risque de décharge électrique.
Lire le manuel avant l' installation.
Attendre 5 minutes aprés la coupure de
l' allmentation. Pour permettre la
décharge des condensateurs.
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ࠞࡃ࡯ࠍᄖߐߥ޿ߢߐ޿ޕ
!
For ASIA Model (No suffix)
!WARNING
Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor discharge
after disconnecting power supply.
!AVERTISSEMENT
Risque de décharge électrique.
Lire le manuel avant l' installation.
Attendre 5 minutes aprés la coupure de
l' allmentation. Pour permettre la
décharge des condensateurs.
For Europe (-E suffix) Models

vi
Registered Trademarks
The following registered trademarks are used in this manual.
•DeviceNet is a registered trademark of the ODVA (Open DeviceNet Vendors Association,
Inc.).
•MODBUS is a trademark of the AEG Schneider Automation, Inc.

vii
Contents
General Precautions ....................................................................................... i
Transportation Precautions ........................................................................... ii
Installation Precautions ................................................................................. ii
Wiring Precautions ........................................................................................ ii
Operation and Adjustment Precautions ........................................................ iii
Maintenance and Inspection Precautions ..................................................... iv
1 Handling Inverters
SYSDRIVE RV Introduction..........................................................................1-2
SYSDRIVE RV Applications ...........................................................................................1-2
RV-series Inverter Models ..............................................................................................1-2
About New Functions ...................................................................................1-4
Added or Improved Functions for the 3G3RV-V1 Inverter ..............................................1-4
Confirmations upon Delivery ........................................................................1-8
Checks............................................................................................................................1-8
Nameplate Information ...................................................................................................1-8
Component Names.......................................................................................................1-10
Exterior and Mounting Dimensions.............................................................1-12
Open Chassis Inverters (IP00) .....................................................................................1-12
Enclosed Wall-mounted Inverters (NEMA 1) ................................................................1-13
Checking and Controlling the Installation Site ............................................1-15
Installation Site .............................................................................................................1-15
Controlling the Ambient Temperature ...........................................................................1-15
Protecting the Inverter from Foreign Matter..................................................................1-15
Installation Orientation and Space ..............................................................1-16
Inverter Installation Orientation and Space...................................................................1-16
Digital Operator Panel Cutout Dimensions ...................................................................1-17
Removing and Attaching the Terminal Cover .............................................1-18
Removing the Terminal Cover ......................................................................................1-18
Attaching the Terminal Cover........................................................................................1-18
Removing/Attaching the Digital Operator and Front Cover ........................1-19
Inverters of 18.5 kW or Less.........................................................................................1-19
Inverters of 22 kW or More ...........................................................................................1-21
Removing and Attaching the Protection Cover...........................................1-22
Removing the Protection Cover....................................................................................1-22
Attaching the Protection Cover .....................................................................................1-23

viii
2 Wiring
Wiring ........................................................................................................... 2-2
Connections to Peripheral Devices .............................................................. 2-3
Connection Diagrams................................................................................... 2-4
Terminal Block Configuration ....................................................................... 2-5
Terminal Arrangement .................................................................................................... 2-5
Terminal Functions ......................................................................................................... 2-6
Wiring Main Circuit Terminals..................................................................... 2-10
Applicable Wire Sizes and Closed-loop Connectors .................................................... 2-10
Main Circuit Configurations .......................................................................................... 2-16
Standard Connection Diagrams ................................................................................... 2-17
Wiring the Main Circuits................................................................................................ 2-18
Wiring Control Circuit Terminals................................................................. 2-26
Wire Sizes and Closed-loop Connectors...................................................................... 2-26
Control Circuit Terminal Connections........................................................................... 2-28
Control Circuit Wiring Precautions ............................................................................... 2-32
Wiring Check.............................................................................................. 2-33
Checks ......................................................................................................................... 2-33
Installing and Wiring Option Cards............................................................. 2-34
Option Card Models and Specifications ....................................................................... 2-34
Installation ....................................................................................................................2-35
PG Speed Control Card Terminals and Specifications ................................................. 2-36
Wiring ........................................................................................................................... 2-38
Wiring Terminal Blocks ................................................................................................. 2-41
Selecting the Number of PG (Encoder) Pulses ............................................................ 2-42
3 Digital Operator and Modes
Digital Operator ............................................................................................ 3-2
Digital Operator Display ................................................................................................. 3-2
Digital Operator Keys ..................................................................................................... 3-3
Modes .......................................................................................................... 3-5
Inverter Modes ............................................................................................................... 3-5
Switching Modes ............................................................................................................ 3-6
Drive Mode ..................................................................................................................... 3-7
Quick Programming Mode.............................................................................................. 3-8
Advanced Programming Mode....................................................................................... 3-9
Verify Mode .................................................................................................................. 3-11
Autotuning Mode .......................................................................................................... 3-12

ix
4 Trial Operation
Cautions and Warnings ................................................................................4-2
Trial Operation Procedure ............................................................................4-3
Trial Operation Procedures...........................................................................4-4
Application Confirmation.................................................................................................4-4
Setting the Power Supply Voltage Jumper
(400-V Class Inverters of 75 kW or Higher)....................................................................4-4
Power ON .......................................................................................................................4-5
Checking the Display Status ...........................................................................................4-5
Initializing Parameters ....................................................................................................4-6
Basic Settings .................................................................................................................4-7
Settings for the Control Methods ....................................................................................4-9
Autotuning..................................................................................................................... 4-11
Application Settings ......................................................................................................4-17
No-load Operation ........................................................................................................4-18
Loaded Operation .........................................................................................................4-18
Check and Recording Parameters................................................................................4-19
Adjustment Suggestions.............................................................................4-20
5 User Parameters
User Parameter Descriptions .......................................................................5-2
Description of User Parameter Tables ............................................................................5-2
Digital Operation Display Functions and Levels ...........................................5-3
User Parameters Settable in Quick Programming Mode................................................5-4
User Parameter Tables.................................................................................5-8
A: Setup Settings ............................................................................................................ 5-8
Application Parameters: b.............................................................................................5-10
Autotuning Parameters: C ............................................................................................5-21
Reference Parameters: d..............................................................................................5-27
Motor Constant Parameters: E .....................................................................................5-33
Option Parameters: F ...................................................................................................5-38
Terminal Function Parameters: H .................................................................................5-45
Protection Function Parameters: L ...............................................................................5-57
N: Special Adjustments.................................................................................................5-68
Digital Operator Parameters: o .....................................................................................5-72
T: Motor Autotuning.......................................................................................................5-75
U: Monitor Parameters..................................................................................................5-77
Fault History: U3 ...........................................................................................................5-84
Factory Settings that Change with the Control Method (A1-02) ...................................5-85
Factory Settings that Change with the Inverter Capacity (o2-04) .................................5-87