Omron V7-IP65 User manual

VARISPEED V7 IP65
Compact Sensorless Vector Inverter
USER’S MANUAL
Manual No.
I161E-EN-01
OMRON YASKAWA MOTION CONTROL B.V. – Wegalaan 65 – 2132 JD Hoofddorp – The Netherlands
phone: [phone] – fax: [phone] – www.omronyaskawa.com
Note: Specifications subject to change without notice.
Manual No. TOEPC71060605-01-OY
V7_IP65.qxd 15.02.2006 13:17 Uhr Seite 1

1
PREFACE
Omron Yaskawa Motion Control (from now OYMC) V7 IP65 is a compact
and simple Inverter for direct wall-mounting with high protective enclosure
(IP65), as easy to use as a contactor. This instruction manual describes
installation, maintenance, inspection, troubleshooting, and specifications of
the V7 IP65. Read this instruction manual thoroughly before operation.
OMRON YASKAWA MOTION CONTROL
General Precautions
• Some drawings in this manual are shown with protective covers or shields
removed in order to show detail with more clarity. Make sure all covers and
shields are replaced before operating the product.
• This manual may be modified when necessary because of improvements to
the product, modifications, or changes in specifications.
Such modifications are indicated by revising the manual number.
• To order a copy of this manual, or if your copy has been damaged or lost,
contact your OMRON representative.
• OMRON YASKAWA is not responsible for any modification of the product
made by the user, since that will void the guarantee.

2
NOTATION FOR SAFETY PRECAUTIONS
Read this instruction manual thoroughly before installation, operation, mainte-
nance, or inspection of the V7 IP65. In this manual, safety precautions are classi-
fied as either warnings or cautions and are indicated as shown below.
Indicates a potentially hazardous situation which, if not avoided, may result in
death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to equipment.
It may also be used to alert against unsafe practices.
Even items classified as cautions may result in serious accidents in some situa-
tions. Always follow these important precautions.
: Indicates information to insure proper operation.
PRECAUTIONS FOR CE MARKINGS
• Only basic insulation to meet the requirements of protection class 1 and
overvoltage category II is provided with control circuit terminals.
Additional insulation may be necessary in the end product to conform to
CE requirements.
• For 400 V Class Inverters, make sure to ground the supply neutral to con-
form to CE requirements.
WARNING
CAUTION
NOTE

3
RECEIVING THE PRODUCT
MOUNTING
(Ref. page)
• Do not install or operate any Inverter that is
damaged or has missing parts.
Failure to observe this caution may result in injury or
equipment damage.
18
(Ref. page)
• Mount the Inverter on nonflammable material
(i.e., metal).
Failure to observe this caution may result in a fire.
23
• When mounting Inverters please insure that
ambient temperature is below below 40 °C
(105 °F)
Overheating may cause a fire or damage the Inverter.
23
• The V7 IP65 generates heat. For effective cool-
ing, mount it vertically.
Refer to the figure in Choosing a Location to
Mount the Inverter on page 24.
24
CAUTION
CAUTION

4
WIRING
(Ref. page)
• Only begin wiring after verifying that the power
supply is turned OFF.
Failure to observe this warning may result in an elec-
tric shock or a fire.
27
• Wiring should be performed only by qualified
personnel.
Failure to observe this warning may result in an elec-
tric shock or a fire.
27
• When wiring the emergency stop circuit, check
the wiring thoroughly before operation.
Failure to observe this warning may result in injury.
27
• Always ground the ground terminal accord-
ing to the local grounding code.
Failure to observe this warning may result in an elec-
tric shock or a fire.
32
• If the power supply is turned ON while the FWD
(or REV) Run Command is being given, the
motor will start automatically.
Turn the power supply ON after verifying that
the RUN signal is OFF.
Failure to observe this warning may result in injury.
35
• When the 3-wire sequence is set, do not make
the wiring for the control circuit unless the multi-
function input terminal parameter is set.
Failure to observe this warning may result in injury.
107
WARNING

5
(Ref. page)
• Verify that the Inverter rated voltage coincides
with the AC power supply voltage.
Failure to observe this caution may result in personal
injury or a fire.
27
• Do not perform a withstand voltage test on the
Inverter.
Performing withstand voltage tests may damage
semiconductor elements.
27
• To connect a Braking Resistor, Braking Resistor
Unit, or Braking Unit, follow the procedure
described in this manual.
Improper connection may cause a fire.
32
• Always tighten terminal screws of the main cir-
cuit and the control circuits.
Failure to observe this caution may result in a mal-
function, damage, or a fire.
27
• Never connect the AC main circuit power supply
to output terminals U/T1, V/T2, W/T3, B1, B2, -,
+1, or +2.
The Inverter will be damaged and the guarantee will
be voided.
27
• Do not connect or disconnect wires or connec-
tors while power is applied to the circuits.
Failure to observe this caution may result in injury.
27
• Do not perform signal checks during operation.
The machine or the Inverter may be damaged.
27
• To store a constant with an Enter Command by
communications, be sure to take measures for
an emergency stop by using the external termi-
nals.
Delayed response may cause injury or damage the
machine.
149
CAUTION

6
OPERATION
(Ref. page)
• Only turn ON the input power supply after con-
firming that the Digital Operator or blank cover
(optional) are in place. Do not remove the
Digital Operator or the covers while current is
flowing.
Failure to observe this warning may result in an elec-
tric shock.
36
• Never operate the Digital Operator or DIP
switches with wet hands.
Failure to observe this warning may result in an elec-
tric shock.
36
• Never touch the terminals while current is flow-
ing, even if the Inverter is stopped.
Failure to observe this warning may result in an elec-
tric shock.
36
• When the fault retry function is selected, stand
clear of the Inverter or the load. The Inverter
may restart suddenly after stopping.
(Construct the system to ensure safety, even if the
Inverter should restart.) Failure to observe this warn-
ing may result in injury.
79
• When continuous operation after power recov-
ery is selected, stand clear of the Inverter or the
load. The Inverter may restart suddenly after
stopping.
(Construct the system to ensure safety, even if the
Inverter should restart.) Failure to observe this warn-
ing may result in injury.
74
• The Digital Operator stop button can be dis-
abled by a setting in the Inverter. Install a sepa-
rate emergency stop switch.
Failure to observe this warning may result in injury.
93
WARNING

7
(Ref. page)
• If an alarm is reset with the operation signal ON,
the Inverter will restart automatically. Reset an
alarm only after verifying that the operation sig-
nal is OFF.
Failure to observe this warning may result in injury.
35
• When the 3-wire sequence is set, do not make
the wiring for the control circuit unless the multi-
function input terminal parameter is set.
Failure to observe this warning may result in injury.
107
• If n001=5, a Run Command can be received
even while changing a constant. If sending a
Run Command while changing a constant, such
as during a test run, be sure to observe all
safety precautions.
Failure to observe this warning may result in injury.
44, 49
(Ref. page)
• Never touch the heatsinks, which can be
extremely hot.
Failure to observe this caution may result in harmful
burns to the body.
36
• It is easy to change operation speed from low to
high. Verify the safe working range of the motor
and machine before operation.
Failure to observe this caution may result in injury
and machine damage.
36
• Install a holding brake separately if necessary.
Failure to observe this caution may result in injury.
36
WARNING
CAUTION

8
• If using an Inverter with an elevator, take safety
measures on the elevator to prevent the eleva-
tor from dropping.
Failure to observe this caution may result in injury.
181
• Do not perform signal checks during operation.
The machine or the Inverter may be damaged.
36
• All the constants set in the Inverter have been
preset at the factory. Do not change the settings
unnecessarily.
The Inverter may be damaged.
36
(Ref. page)
CAUTION

9
MAINTENANCE AND INSPECTION
(Ref. page)
• Never touch high-voltage terminals on the
Inverter.
Failure to observe this warning may result in an elec-
trical shock.
186
• Disconnect all power before performing mainte-
nance or inspection, and then wait at least one
minute after the power supply is disconnected.
For 400 V Class Inverters, confirm that all indi-
cators are OFF before proceeding.
If the indicators are not OFF, the capacitors are still
charged and can be dangerous.
186
• Do not perform a withstand voltage test on any
part of the V7 IP65.
The Inverter is an electronic device that uses semi-
conductors, and is thus vulnerable to high voltage.
186
• Only authorized personnel should be permitted
to perform maintenance, inspection, or parts
replacement.
(Remove all metal objects (watches, bracelets, etc.)
before starting work.)
(Use tools which are insulated against electrical
shock.)
Failure to observe these warnings may result in an
electric shock.
186
WARNING

10
OTHERS
(Ref. page)
• The control PCB employs CMOS ICs.
Do not touch the CMOS elements.
They are easily damaged by static electricity.
186
• Do not connect or disconnect wires, connectors,
or the cooling fan while power is applied to the
circuit.
Failure to observe this caution may result in injury.
186
• Never modify the product.
Failure to observe this warning may result in an electrical shock or
injury and will void the guarantee.
• Do not subject the Inverter to halogen gases, such as fluorine,
chlorine, bromine, and iodine, at any time even during trans-
portation or installation.
Otherwise, the Inverter can be damaged or interior parts burnt.
CAUTION
WARNING
CAUTION

11
WARNING LABEL
A warning label is provided on the front cover of the Inverter, as shown below.
Follow the warnings when handling the Inverter.
Warning Labels
Plastic Case
Status Indicators
Warning Label Location
Nameplate
Certification Mark
FP
S
T
3
1
0
42-
8
FPST31042-74

12

13
CONTENTS
NOTATION FOR SAFETY PRECAUTIONS - - - - - - 2
Receiving the Product - - - - - - - - - - - - - - - - - - - - 18
Checking the Nameplate - - - - - - - - - - - - - - - - - - - 19
Identifying the Parts - - - - - - - - - - - - - - - - - - - - - - 20
Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
Choosing a Location to Mount the Inverter - - - - - - - - - - - - - - - - 23
Mounting Dimensions - - - - - - - - - - - - - - - - - - - - - 24
Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
Wire and Terminal Screw Sizes - - - - - - - - - - - - - - - - - - - - - - - - 29
Wiring the Main Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32
Wiring the Control Circuits - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
Wiring Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 35
Operating the Inverter - - - - - - - - - - - - - - - - - - - - - 36
Test Run - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Selecting Rotation Direction - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Operation Check Points - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
Operating the Digital Operator - - - - - - - - - - - - - - - - - - - - - - - - - 40
Description of Status Indicators - - - - - - - - - - - - - - - - - - - - - - - - 41
Function Indicator Description- - - - - - - - - - - - - - - - - - - - - - - - - - 43
MNTR Multi-function Monitoring - - - - - - - - - - - - - - - - - - - - - - - - 44
Input/Output Terminal Status - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Data Reception Error Display - - - - - - - - - - - - - - - - - - - - - - - - - - 46
Programming Features - - - - - - - - - - - - - - - - - - - - 48
Hardware - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Software (Constant) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
Constant Setup and Initialization - - - - - - - - - - - - - - - - - - - - - - - 49

14
Constant Selection/Initialization (n001) - - - - - - - - - - - - - - - - - - - 49
Using V/f Control Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
Adjusting Torque According to Application - - - - - - - - - - - - - - - - - 51
Using Vector Control Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
Precautions for Voltage Vector Control Application - - - - - - - - - - - 54
Motor Constant Calculation - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
V/f Pattern during Vector Control - - - - - - - - - - - - - - - - - - - - - - - 56
Switching LOCAL/REMOTE Mode - - - - - - - - - - - - - - - - - - - - - - 57
How to Select LOCAL/REMOTE Mode - - - - - - - - - - - - - - - - - - - 58
Selecting Run/Stop Commands - - - - - - - - - - - - - - - - - - - - - - - - - 58
LOCAL Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
REMOTE Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
Operating (Run/Stop Commands) by Communications - - - - - - - - 59
Selecting Frequency Reference - - - - - - - - - - - - - - - - - - - - - - - - 59
LOCAL Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
REMOTE Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
Setting Operation Conditions - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Autotuning Selection (n139) - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
Reverse Run Prohibit (n006) - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Multi-step Speed Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
Operating at Low Speed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 70
Adjusting Speed Setting Signal - - - - - - - - - - - - - - - - - - - - - - - - - 71
Adjusting Frequency Upper and Lower Limits - - - - - - - - - - - - - - - 72
Using Four Acceleration/Deceleration Times - - - - - - - - - - - - - - - 72
Momentary Power Loss Ridethrough Method (n081) - - - - - - - - - - 74
S-curve Selection (n023) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
Torque Detection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
Frequency Detection Level (n095) - - - - - - - - - - - - - - - - - - - - - - - 77
Jump Frequencies (n083 to n086) - - - - - - - - - - - - - - - - - - - - - - - 79
Automatic Restart Operation (n082) - - - - - - - - - - - - - - - - - - - - - 79
Frequency Offset Selection (n146) - - - - - - - - - - - - - - - - - - - - - - 80
Operating a Coasting Motor without Tripping - - - - - - - - - - - - - - - 83
Holding Acceleration/Deceleration Temporarily - - - - - - - - - - - - - - 84
External Analog Monitoring(n066) - - - - - - - - - - - - - - - - - - - - - - - 85
Calibrating Frequency Meter or Ammerter (n067) - - - - - - - - - - - - 86
Using Analog Output as Pulse Train Output (n065) - - - - - - - - - - - 86
Carrier Frequency Selection (n080)14kHz max - - - - - - - - - - - - - - 89
Operator Stop Key Selection (n007) - - - - - - - - - - - - - - - - - - - - - 93

15
Second motor selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94
Selecting the Stopping Method - - - - - - - - - - - - - - - - - - - - - - - - 101
Stopping Method Selection (n005) - - - - - - - - - - - - - - - - - - - - - 101
Applying DC Injection Braking - - - - - - - - - - - - - - - - - - - - - - - - 102
Simple Positioning Control when Stopping - - - - - - - - - - - - - - - 102
Building Interface Circuits with External Devices - 105
Using Input Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105
Using the Multi-function Analog Inputs - - - - - - - - - - - - - - - - - - 115
Using Output Signals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 119
Setting Frequency by Current Reference Input - - - - - - - - - - - - 121
Frequency Reference by Pulse Train Input - - - - - - - - - - - - - - - 123
Two-wire Sequence 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 124
Preventing the Motor from Stalling (Current Limit) - - - - - - - - - - 126
Stall Prevention during Operation - - - - - - - - - - - - - - - - - - - - - - 128
Decreasing Motor Speed Fluctuation - - - - - - - - - - - - - - - - - - - 130
Slip Compensation (n002 = 0) - - - - - - - - - - - - - - - - - - - - - - - - 130
Motor Protection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 131
Motor Overload Detection - - - - - - - - - - - - - - - - - - - - - - - - - - - 131
PTC Thermistor Input for Motor Overheat Protection - - - - - - - - 133
Selecting Cooling Fan Operation - - - - - - - - - - - - - - - - - - - - - - 136
Using MEMOBUS (MODBUS) Communications - - - - - - - - - - - 136
MEMOBUS (MODBUS) Communications - - - - - - - - - - - - - - - - 136
Communications Specifications - - - - - - - - - - - - - - - - - - - - - - - 137
Communications Connection Terminal - - - - - - - - - - - - - - - - - - 137
Setting Constants Necessary for Communication - - - - - - - - - - - 138
Message Format - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 139
Storing Constants [Enter Command] - - - - - - - - - - - - - - - - - - - - 150
Performing Self-test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 153
Using PID Control Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - 154
PID Control Selection (n128) - - - - - - - - - - - - - - - - - - - - - - - - - 154
Analog Position Control with Bi-directional PID Output - - - - - - - 158
Bidirectional Reference Control - - - - - - - - - - - - - - - - - - - - - - - 159
Using Constant Copy Function - - - - - - - - - - - - - - - - - - - - - - - - 163
Constant Copy Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - 163
READ Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 165
COPY Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 167

16
VERIFY Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
Inverter Capacity Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - 171
Software No. Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 173
Display List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 174
Customer Specific Display Scaling - - - - - - - - - - - - - - - - - - - - - 176
Selecting Processing for Frequency Reference Loss (n064) - - - 178
Input/Output Open-phase Detection - - - - - - - - - - - - - - - - - - - - 179
Undertorque Detection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 180
Using Inverter for Elevating Machines - - - - - - - - - - - - - - - - - - - 182
Brake ON/OFF Sequence - - - - - - - - - - - - - - - - - - - - - - - - - - - - 182
Stall Prevention during Deceleration - - - - - - - - - - - - - - - - - - - - 184
Settings for V/f Pattern and Motor Constants - - - - - - - - - - - - - - 184
Momentary Power Loss Restart and Fault Restart - - - - - - - - - - 184
I/O Open-phase Protection and Overtorque Detection - - - - - - - - 184
Carrier Frequency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 184
External Baseblock Signal - - - - - - - - - - - - - - - - - - - - - - - - - - - 185
Acceleration/Deceleration Time - - - - - - - - - - - - - - - - - - - - - - - - 185
Contactor on the Inverter’s Output-side - - - - - - - - - - - - - - - - - - 185
Using MECHATROLINK-II Communications - - - - - - - - - - - - - - - 186
Maintenance and Inspection - - - - - - - - - - - - - - - 187
Periodic Inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 188
Part Replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 189
Replacement of Cooling Fan - - - - - - - - - - - - - - - - - - - - - - - - - - 190
Fault Diagnosis - - - - - - - - - - - - - - - - - - - - - - - - 191
Protective and Diagnostic Functions - - - - - - - - - - - - - - - - - - - - 191
Corrective Actions of Models with Blank Cover - - - - - - - - - - - - - 191
Corrective Actions of Models with Digital Operator - - - - - - - - - - 192
Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 205
Specifications - - - - - - - - - - - - - - - - - - - - - - - - - 207
Standard Specifications (200 V Class) - - - - - - - - - - - - - - - - - - - 207
Standard Specifications (400 V Class) - - - - - - - - - - - - - - - - - - - 211
Standard Wiring (build-in inverter unit) - - - - - - - - - - - - - - - - - - 215
Sequence Input Connection with NPN/PNP Transistor - - - - - - - 219

17
Dimensions/Heat Loss - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 221
Recommended Peripheral Devices - - - - - - - - - - - - - - - - - - - - - 223
Constants List - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 225
Conformance to CE Markings - - - - - - - - - - - - - - 238
CE Markings - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 238
Requirements for Conformance to CE Markings - - - - - - - - - - - 238
Low Voltage Directive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 238
EMC Directive - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 239

18
1 Receiving the Product
Do not install or operate any Inverter that is dam-
aged or has missing parts.
Failure to observe this caution may result in injury
or equipment damage.
After unpacking the V7 IP65, check the following.
• Verify that the model number matches your purchase order or packing
slip.
• Check the Inverter for physical damage that may have occurred during
shipping.
If any part of V7 IP65 is missing or damaged, call for service immediately.
CAUTION

1 Receiving the Product
19
Checking the Nameplate
Example for 1-phase, 200-VAC, 0.4 kW (0.5 HP) Inverter for
European standards
Inverter
V7TZ Series
Specifications
Model
B
4
Single-phase 200 VAC
Three-phase 400 VAC
0P4 0.55 kW
0P7
1P5
2P2
1.1 kW
1.5 kW
2.2 kW
3P0
4P0
3.0 kW
1.1 kW
1.5 kW
2.2 kW
4.0 kW
Applicable maximum motor output
200 V class 400 V class
No. Protective structure
IP65
No. Voltage Class
B
05
4
Single-phase 200 VAC
Three-phase 400 VAC
No. Specifications
ZEuropean standards
0P7
0P4
1P5
1.1 kW
0.55 kW
1.5 kW
2P2
3P0
4P0
2.2 kW
1.1 kW
1.5 kW
2.2 kW
3.0 kW
4.0 kW
Applicable maximum motor output
200 V class 400 V class
No. Type
T With Digital Operator (without potentiometer)
Inverter Software Version
The inverter software version can be read out from the monitor parameter
U-10 or parameter n179. The parameter shows the last for digits of the
software number (e.g. display is“5740”for the software version VSP015740).
The manual describes the functionality of the Inverter software version
VSP015740 (0.4 to 4.0 kW).
B0P4 - 05
CIMR - V7 T Z B 0P4 - 05
0.55 kW
0.55 kW
Inverter Model
Input Spec.
Output Spec.
Lot No.
Serial No.
Mass
Software Number