Omron Sysdrive RX Series User manual

Cat. No. I560-E1-03
USER’S MANUAL
SYSDRIVE RXSERIES
High-function General-purpose Inverter

1
Introduction
Introduction
Thank you for choosing the general-purpose Inverter 3G3RX Series. This User's Manual
(hereinafter called "this manual") describes the parameter setting methods required for installation/
wiring and operation of the 3G3RX model, as well as troubleshooting and inspection methods.
zThis manual should be delivered to the actual end user of the product.
zAfter reading this manual, keep it handy for future reference.
zThis manual describes the specifications and functions of the product as well as the relations
between them. You should assume that anything not described in this manual is not possible with
the product.
zIntended readers
This manual is intended for:
Thosewithknowledgeoftheworkingsofelectricity(qualifiedelectricengineersortheequivalent),
and also in charge of:
• Introducing the control equipment
• Designing the control system
• Installing and/or connecting the control equipment
• Field management

2
Read and Understand this Manual
Read and Understand this Manual
Please read and understand this manual before using the product. Please consult your OMRON representative
if you have any questions or comments.
Warranty and Limitations of Liability
WARRANTY
OMRON's exclusive warranty is that the products are free from defects in materials and workmanship for a
period of one year (or other period if specified) from date of sale by OMRON.
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING
NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE
PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS
DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR
INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL
DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR
STRICT LIABILITY.
In no event shall the responsibility of OMRON for any act exceed the individual price of the product on
which liability is asserted.
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS
REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS
WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO
CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

3
Read and Understand this Manual
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to
the combination of products in the customer's application or use of the products.
At the customer's request, OMRON will provide applicable third party certification documents identifying
ratings and limitations of use that apply to the products. This information by itself is not sufficient for a
complete determination of the suitability of the products in combination with the end product, machine,
system, or other application or use.
The following are some examples of applications for which particular attention must be given. This is not
intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the
uses listed may be suitable for the products:
• Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions
or uses not described in this manual.
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical
equipment, amusement machines, vehicles, safety equipment, and installations subject to separate
industry or government regulations.
• Systems, machines, and equipment that could present a risk to life or property.
Please know and observe all prohibitions of use applicable to the products.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR
PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO
ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND
INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any
consequence thereof.

4
Read and Understand this Manual
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other
reasons.
It is our practice to change model numbers when published ratings or features are changed, or when
significant construction changes are made. However, some specifications of the products may be
changed without any notice. When in doubt, special model numbers may be assigned to fix or establish
key specifications for your application on your request. Please consult with your OMRON representative
at any time to confirm actual specifications of purchased products.
DIMENSIONS AND WEIGHTS
Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when
tolerances are shown.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and
does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users
must correlate it to actual application requirements. Actual performance is subject to the OMRON
Warranty and Limitations of Liability.
ERRORS AND OMISSIONS
The information in this manual has been carefully checked and is believed to be accurate; however, no
responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

5
Safety Precautions
Safety Precautions
Indications and Meanings of Safety Information
In this user's manual, the following precautions and signal words are used to provide information to ensure the
safe use of the 3G3RX Inverter.
The information provided here is vital to safety. Strictly observe the precautions provided.
Meanings of Signal Words
Alert Symbols in this Document
Indicates an imminently hazardous situation which, if not avoided,
islikelytoresultinserious injury or mayresult in death.Additionally
there may be severe property damage.
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or in property damage.
WARNING
CAUTION
Turnoffthe powersupplyandimplementwiringcorrectly.Not doing somayresult ina seriousinjury
due to an electric shock.
Wiring work must be carried out only by qualified personnel. Not doing so may result in a serious
injury due to an electric shock.
Do not change wiring and slide switches (SW1), put on or take off Digital Operator and optional
devices, replace cooling fans while the input power is being supplied. Doing so may result in a
serious injury due to an electric shock.
Be sure to ground the unit. Not doing so may result in a serious injury due to an electric shock or
fire.
(200-V class: type-D grounding, 400-V class: type-C grounding)
Do not remove the terminal block cover during the power supply and 10 minutes after the power
shutoff.
Doing so may result in a serious injury due to an electric shock.
Do not operate the Digital Operator or switches with wet hands. Doing so may result in a serious
injury due to an electric shock.
Inspection of the Inverter must be conducted after the power supply has been turned off. Not doing
so may result in a serious injury due to an electric shock.
The main power supply is not necessarily shut off even if the emergency shutoff function is
activated.
WARNING

6
Safety Precautions
Do not connect resistors to the terminals (+1, P/+2, N/-) directly. Doing so might result in a small-
scale fire, heat generation or damage to the unit.
Install a stop motion device to ensure safety. Not doing so might result in a minor injury. (A holding
brake is not a stop motion device designed to ensure safety.)
Be sure to use a specified type of braking resistor/regenerative braking unit. In case of a braking
resistor, install a thermal relay that monitors the temperature of the resistor. Not doing so might
result in a moderate burn due to the heat generated in the braking resistor/regenerative braking
unit. Configure a sequence that enables the Inverter power to turn off when unusual overheating is
detected in the braking resistor/regenerative braking unit.
The Inverter has high voltage parts inside which, if short-circuited, might cause damage to itself or
other property. Place covers on the openings or take other precautions to make sure that no metal
objects such as cutting bits or lead wire scraps go inside when installing and wiring.
Do not touch the Inverter fins, braking resistors and the motor, which become too hot during the
power supply and for some time after the power shutoff. Doing so may result in a burn.
Take safety precautions such as setting up a molded-case circuit breaker (MCCB) that matches
the Inverter capacity on the power supply side. Not doing so might result in damage to property due
to the short circuit of the load.
Do not dismantle, repair or modify this product.
Doing so may result in an injury.
CAUTION

7
Precautions for Safe Use
Precautions for Safe Use
Installation and Storage
Do not store or use the product in the following places.
•Locations subject to direct sunlight.
•Locations subject to ambient temperature exceeding the specifications.
•Locations subject to relative humidity exceeding the specifications.
•Locations subject to condensation due to severe temperature fluctuations.
•Locations subject to corrosive or flammable gases.
•Locations subject to exposure to combustibles.
•Locations subject to dust (especially iron dust) or salts.
•Locations subject to exposure to water, oil, or chemicals.
•Locations subject to shock or vibration.
Transporting, Installation, and Wiring
•Do not drop or apply strong impact on the product. Doing so may result in damaged parts or malfunction.
•Do not hold by the front cover and terminal block cover, but hold by the fins during transportation.
•Do not connect an AC power supply voltage to the control input/output terminals. Doing so may result in
damage to the product.
•Be sure to tighten the screws on the terminal block securely.
Wiring work must be done after installing the unit body.
•Do not connect any load other than a three-phase inductive motor to the U, V, and W output terminals.
•Take sufficient shielding measures when using the product in the following locations. Not doing so may
result in damage to the product.
Locations subject to static electricity or other forms of noise.
Locations subject to strong magnetic fields.
Locations close to power lines.
Operation and Adjustment
•Be sure to confirm the permissible range of motors and machines before operation because the Inverter
speed can be changed easily from low to high.
•Provide a separate holding brake if necessary.
Maintenance and Inspection
•Be sure to confirm safety before conducting maintenance, inspection or parts replacement.

8
Precautions for Correct Use
Precautions for Correct Use
Installation
•Mount the product vertically on a wall with the product's longer sides upright.
The material of the wall has to be noninflammable such as a metal plate.
Main Circuit Power Supply
•Confirm that the rated input voltage of the Inverter is the same as AC power supply voltage.
Error Retry Function
•Do not come close to the machine when using the error retry function because the machine may abruptly
start when stopped by an alarm.
•Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may
abruptly start.
Non-Stop Function at Momentary Power Interruption
•Do not come close to the machine when selecting restart in the non-stop function at momentary power
interruption selection (b050) because the machine may abruptly start after the power is turned on.
Operation Stop Command
•Provideaseparateemergencystopswitchbecause the STOP key on the Digital Operator is valid onlywhen
function settings are performed.
•When checking a signal during the power supply and the voltage is erroneously applied to the control input
terminals, the motor may start abruptly. Be sure to confirm safety before checking a signal.
Product Disposal
•Comply with the local ordinance and regulations when disposing of the product.

9
Precautions for Correct Use
Warning Labels
Warning labels are located on the Inverter as shown in the following illustration.
Be sure to follow the instructions.
Warning Description

10
Checking Before Unpacking
Checking Before Unpacking
Checking the Product
On delivery, be sure to check that the delivered product is the Inverter 3G3RX model that you
ordered.
Should you find any problems with the product, immediately contact your nearest local sales
representative or OMRON sales office.
zChecking the Nameplate
zChecking the Model
Checking the Accessories
Note that this manual is the only accessory included with the 3G3RX model.
Mounting screws and other necessary parts must be provided by the user.
Inverter model
Input specifications
Output specifications
3G3RX-A2055
Max. applicable motor capacity
004
007
015
022
037
055
075
110
150
185
0.4 kW
0.75 kW
1.5 kW
2.2 kW
3.7 kW
5.5 kW
7.5 kW
11 kW
15 kW
18.5 kW
220
300
370
450
550
750
900
11K
13K
22 kW
30 kW
37 kW
45 kW
55 kW
75 kW
90 kW
110 kW
132 kW
Voltage class
2
43-phase 200 V AC (200-V class) 3-phase 400 V AC (400-V class)
Enclosure rating
APanel-mounting (IP10 min.) or closed
wall-mounting models

11
Revision History
Revision History
A manual revision code appears as a suffix to the catalog number located at the
lower left of the front and back covers.
Revision code Revision date Changes and revision pages
01 December 2007 First printing
02 October 2008
New Inverters with different capacities added (3G3RX-
A2004/-A2007/-A2015/-A2022/-A2037/-A4004/-A4007/
-A4015/-A4022/-A4037)
Manual descriptions improved and/or corrected
1-1,
2-3,2-5,2-14,2-18,2-19,2-20,2-22,
3-11,3-20,3-26,3-32,3-33,3-36,3-38,3-43,3-44,3-46,
3-48,3-52,3-53
4-1,4-3,4-5,4-11,4-12,4-15,4-19,4-24,4-32,4-33,4-43,
4-49,4-52,4-57,4-58,4-59,4-65,4-74,4-84,4-86,4-89,
4-90,4-97,4-98,4-101,4-103,4-105,4-108,4-109,4-112,
4-116,4-118to138,4-145,4-150,4-151,4-152,4-153,
4-157,4-159,4-160,4-162,4-163,4-173,4-174,4-176,
4-178,4-182,4-183,4-184,4-188,4-189,4-191,4-193,
4-198,4-200,4-202,4-206,4-209,4-213
5-1to8,6-8
7-1,7-2,7-5,7-6,7-12to17,7-19to37,7-39,7-40,7-41
App-2,App-8,App-25
03 December 2008
New Inverters with different capacities added (3G3RX-
A4750/-A4900/-A411K/-A413K)
Manual descriptions improved and/or corrected
1-2,3-33,3-54,4-25,4-47,4-51,5-1,5-2,5-4,5-5,5-6,7-22
Cat. No. I560-E1-03
Revision code

12
About This Manual
About This Manual
This User's Manual is compiled chapter by chapter for user's convenience as follows.
Understanding the following configuration ensures more effective use of the product.
Overview
Chapter 1 Overview Describes features and names of parts.
Chapter 2 Design Providesexternaldimensions,installationdimensions,peripheral device design/selection instructions, and other information necessary for
design.
Chapter 3 Operation Describesnamesof parts,the Inverter'soperations,includinghowto use
the keys on the Digital Operator, and the monitor function.
Chapter 4 Functions Describes the functions of the Inverter.
Chapter 5 Maintenance
Operations Describes the causes and their countermeasures if the Inverter fails, including the solutions to possible troubles (troubleshooting).
Chapter 6 Inspection and
Maintenance Describes items for periodical inspection and/or maintenance for the Inverter.
Chapter 7 Specifications Provides Inverter specifications, as well as the specifications and
dimensions of peripheral devices.
Appendix Describes the summarized parameter settings as a reference for users
who have used this Inverter and understood the functions.

13
Contents
Introduction..............................................................................................1
Read and Understand this Manual..........................................................2
Safety Precautions ..................................................................................5
Precautions for Safe Use.........................................................................7
Precautions for Correct Use....................................................................8
Checking Before Unpacking....................................................................10
Revision History.......................................................................................11
About This Manual...................................................................................12
Chapter 1 Overview
1-1 Functions.................................................................................................1-1
1-2 Appearance and Names of Parts.............................................................1-4
Chapter 2 Design
2-1 Installation................................................................................................2-1
2-2 Wiring.......................................................................................................2-6
Chapter 3 Operation
3-1 Operation Method....................................................................................3-3
3-2 Test Run Procedure.................................................................................3-5
3-3 Test Run Operation .................................................................................3-6
3-4 Part Names and Descriptions of the Digital Operator..............................3-9
3-5 Keys.........................................................................................................3-12
3-6 Parameter Transition...............................................................................3-13
3-7 Parameter List .........................................................................................3-19
Chapter 4 Functions
4-1 Monitor Mode...........................................................................................4-1
4-2 Function Mode.........................................................................................4-8
4-3 Functions When Option PG Board (3G3AX-PG01) Is Used....................4-118
4-4 Communication Function........................................................................4-139
Chapter 5 Maintenance Operations
5-1 Protective Functions and Troubleshooting ..............................................5-1
5-2 Warning Function.....................................................................................5-10
Chapter 6 Inspection and Maintenance
6-1 Inspection and Maintenance....................................................................6-1
Chapter 7 Specifications
7-1 Standard Specification List......................................................................7-1

14
Contents
7-2 Dimensional Drawing .............................................................................. 7-6
7-3 Options.................................................................................................... 7-14
Appendix
Appendix-1 Parameter List........................................................................... App-1
Appendix-2 Product Life Curve .................................................................... App-41
Appendix-3 Life Alarm Output...................................................................... App-42
Index

Chapter 1
Overview
1-1 Functions.......................................................... 1-1
1-2 Appearance and Names of Parts.................... 1-4

1-1
1-1 Functions
1
Overview
1Overview
1-1 Functions
3G3RX Inverter Models
Rated voltage Enclosure rating Max. applicable motor capacity Model
3-phase 200 V AC
IP20
(Complies with
JEM1030)
0.4 kW 3G3RX-A2004
0.75 kW 3G3RX-A2007
1.5 kW 3G3RX-A2015
2.2 kW 3G3RX-A2022
3.7 kW 3G3RX-A2037
5.5 kW 3G3RX-A2055
7.5 kW 3G3RX-A2075
11 kW 3G3RX-A2110
15 kW 3G3RX-A2150
18.5 kW 3G3RX-A2185
22 kW 3G3RX-A2220
30 kW 3G3RX-A2300
37 kW 3G3RX-A2370
45 kW 3G3RX-A2450
55 kW 3G3RX-A2550
3-phase 400 V AC
0.4 kW 3G3RX-A4004
0.75 kW 3G3RX-A4007
1.5 kW 3G3RX-A4015
2.2 kW 3G3RX-A4022
3.7 kW 3G3RX-A4037
5.5 kW 3G3RX-A4055
7.5 kW 3G3RX-A4075
11 kW 3G3RX-A4110
15 kW 3G3RX-A4150
18.5 kW 3G3RX-A4185
22 kW 3G3RX-A4220
30 kW 3G3RX-A4300
37 kW 3G3RX-A4370
45 kW 3G3RX-A4450
55 kW 3G3RX-A4550
75 kW 3G3RX-A4750
90 kW 3G3RX-A4900
110 kW 3G3RX-A411K
132 kW 3G3RX-A413K

1-2
1-1 Functions
1
Overview
International Standards Models (EC Directives and UL/cUL Standards)
The 3G3RX Inverter meets the EC Directives and UL/cUL standard requirements for worldwide use.
Human-/Environment-friendly, High-performance, General-purpose
Inverters Suitable for Various Advanced Applications
High Performance
High Starting Torque
With the vector control and auto-tuning functions, the 3G3RX Series has achieved high starting
torque in excess of 200% at 0.3 Hz.
Trip Suppression
This Inverter features two trip suppression functions: "Overcurrent trip suppression function" to
suppress overcurrent trip during acceleration, and "Overvoltage suppression function during
deceleration" to suppress overvoltage trip during deceleration. Therefore, the 3G3RX Series
provides tough operational capabilities regardless of the severe time setting of acceleration and
deceleration.
Various Applications
Sensor-less Vector Control at 0 Hz
The 3G3RX Series provides sensor-less vector control, which is useful for up/down applications. It
can provide a high torque of 150%, even at a speed reference of 0 Hz (150% torque is available
when the Inverter capacity is increased by one rank). This function contributes to simplification of
control programs and extension of the service life of the brake.
Emergency Shutoff Function
Switching the internal slide switch (SW1) changes the multi-function input terminal (S3) to the
emergency shutoff input. The power module that controls the motor is shutoff directly without
operating software.
Built-in Braking Circuit (up to 22 kW)
The Inverter models with 22 kW or lower capacity incorporate a braking transistor, enabling space-
saving configuration for applications that need rapid acceleration and stop.
Restart Speed Search Function
For a free-running motor (e.g. a fan motor), this function checks the direction of rotation and
frequency, enabling smooth restart of the motor.
Classification Applicable standard
EC Directives EMC Directive EN61800-3: 2004
Low-voltage Directive EN61800-5-1: 2003
UL/cUL Standards UL508C

1-3
1-1 Functions
1
Overview
High-torque Multi-operation
The 3G3RX Series enables balanced torque control for the whole system, in proportion to multiple
motor loads.
Deceleration Stop During Power Failure
Duringapower failure or momentary powerinterruption, the 3G3RXSeries candecelerate andstop
a motor by using the motor braking energy.
Human-/Environment-friendly Features
More Simplified Parameter Settings and View
•Only parameters that have been changed from the default settings can be viewed.
•With the user setting function, only 12 parameters for frequent use can be viewed.
Compliance With Safety Standards
The 3G3RX Series meets the requirements of the CE and UL/cUL and complies with various
standards.
The RoHS Directive
The standard model meets the requirements of the RoHS Directive.
Easily Meets the Requirements Specified by the Ministry of Land, Infrastructure and
Transport of Japan
The3G3RXSeriesincorporatesazero-phasereactor(radionoisefilter) as a standard specification.
When an optional DC reactor is added, the 3G3RX Series meets the requirements specified by the
Ministry of Land, Infrastructure and Transport of Japan.