Omron 3G3MX2 Series User manual

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MX2
Born to drive machines
Model: 3G3MX2
200 V Class Three-Phase Input 0.1 to 15 kW
200 V Class Single-Phase Input 0.1 to 2.2 kW
400 V Class Three-Phase Input 0.4 to 15 kW
QUICK START GUIDE
Cat. No. I129E-EN-02

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MX2 Quick Start Guide 1
MX2 Quick Start Guide
1 SPECIFICATIONS ...............................................................................3
1.1 Upon receipt .......................................................................................................... 3
1.2 Technical specification ........................................................................................... 4
1.3 Power ratings ........................................................................................................ 4
2 INSTALLATION ..................................................................................6
2.1 Wiring sizes and protection .................................................................................... 6
2.2 External dimensions for installation (IP20 & IP54) ................................................. 6
2.3 Installation Environment clearance ........................................................................ 9
2.4 Wiring overview .................................................................................................. 10
2.5 Power wiring ....................................................................................................... 11
2.6 Control wiring ..................................................................................................... 11
2.7 Screwless terminals connection ............................................................................. 12
2.8 Digital inputs SINK/SOURCE (NPN/PNP) settings .............................................. 13
2.9 Safe stop disable function ..................................................................................... 13
3 PROGRAMMING MX2 .....................................................................14
3.1 Digital operator ................................................................................................... 14
3.2 Keypad navigation .............................................................................................. 15
3.3 Initialization ....................................................................................................... 15
3.4 Inverter modes .................................................................................................... 16
3.5 Basic settings ....................................................................................................... 17
3.6 Auto tuning (SLV Mode) ...................................................................................... 18
3.7 Ramps adjustment ............................................................................................... 20
3.8 DC Braking ......................................................................................................... 21
3.9 V/F Curve ........................................................................................................... 22
3.10 Torque boost function ........................................................................................ 23
3.11 Analog inputs .................................................................................................... 24
3.12 Digital inputs .................................................................................................... 25
3.13 Digital outputs .................................................................................................. 27
3.14 Pulse input ........................................................................................................ 29
3.15 Analogue and pulse outputs ............................................................................... 30
3.16 Torque limit ...................................................................................................... 30
3.17 Torque control ................................................................................................... 31
3.18 Electronic thermal overload ................................................................................ 31
3.19 Carrier frequency (PWM) .................................................................................. 32
3.20 PID Function .................................................................................................... 33
3.21 Current limitation functions ............................................................................... 33
3.22 Overvoltage protection ....................................................................................... 34
3.23 Controlled stop at power loss .............................................................................. 35
4 PARAMETER LIST ...........................................................................35
4.1 Parameter group D: Monitors .............................................................................. 35
4.2 Parameter group A .............................................................................................. 36
4.3 Parameter group B .............................................................................................. 39
4.4 Parameter group C .............................................................................................. 41
4.5 Parameter group H .............................................................................................. 42
4.6 Parameter group P .............................................................................................. 43
4.7 Parameter group F ............................................................................................... 45
4.8 Parameter group U: User parameters .................................................................... 45
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2MX2 Quick Start Guide
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MX2 Quick Start Guide 3
MX2 Quick Start Guide
1 SPECIFICATIONS
1.1 Upon receipt
Please perform the following task after receiving the drive:
•Inspect the driver for damage. If the drive appears to be damaged upon receipt, contact your supplier
•Verify the receipt of the correct model by checking the information on the nameplate. If you have received the wrong model
contact your supplier.
•Refer to the User’s Manual for detailed information about the product and functions
Basic specifications and EMC filter
* 3G3MX2-D types include a built in EMC filter
Voltage Type HD (150% overload for 60s) ND (120% overload for 60s) EMC filter*
IP20 IP54 Max Motor (KW) Rated current (A) Max Motor (KW) Rated current (A)
1 x 230 V
3G3MX2-AB001-E 3G3MX2-DB001-E/EC 0.1 1.0 0.2 1.2 AX-FIM1010-RE
AX-FIM1014-SE
3G3MX2-AB002-E 3G3MX2-DB002-E/EC 0.2 1.6 0.4 1.9
3G3MX2-AB004-E 3G3MX2-DB004-E/EC 0.4 3.0 0.55 3.5
3G3MX2-AB007-E 3G3MX2-DB007-EC 0.75 5.0 1.1 6.0 AX-FIM1014-RE/SE
3G3MX2-AB015-E 3G3MX2-DB015-EC 1.5 8.0 2.2 9.6 AX-FIM1024-RE/SE
3G3MX2-AB022-E 3G3MX2-DB022-EC 2.2 11.0 3.0 12.0
3 x 230 V
3G3MX2-A2001-E 3G3MX2-D2001-E/EC 0.1 1.0 0.2 1.2
AX-FIM2010-RE/SE
3G3MX2-A2002-E 3G3MX2-D2002-E/EC 0.2 1.6 0.4 1.9
3G3MX2-A2004-E 3G3MX2-D2004-E/EC 0.4 3.0 0.55 3.5
3G3MX2-A2007-E 3G3MX2-D2007-E/EC 0.75 5.0 1.1 6.0
3G3MX2-A2015-E 3G3MX2-D2015-EC 1.5 8.0 2.2 9.6 AX-FIM2020-RE/SE
3G3MX2-A2022-E 3G3MX2-D2022-EC 2.2 11.0 3.0 12.0
3G3MX2-A2037-E 3G3MX2-D2037-EC 3.7 17.5 5.5 19.6 AX-FIM2030-RE/SE
3G3MX2-A2055-E 3G3MX2-D2055-EC 5.5 25.0 7.5 30.0 AX-FIM2060-RE/SE
3G3MX2-A2075-E 3G3MX2-D2075-EC 7.5 33.0 11 40.0
3G3MX2-A2110-E 3G3MX2-D2110-EC 11 47.0 15 56.0 AX-FIM2080-RE/SE
3G3MX2-A2150-E 3G3MX2-D2150-EC 15 60.0 18.5 69.0 AX-FIM2100-RE/SE
3 x 400 V
3G3MX2-A4004-E 3G3MX2-D4004-EC 0.4 1.8 0.75 2.1 AX-FIM3005-RE/SE
3G3MX2-A4007-E 3G3MX2-D4007-EC 0.75 3.4 1.5 4.1
3G3MX2-A4015-E 3G3MX2-D4015-EC 1.5 4.8 2.2 5.4
AX-FIM3010-RE/SE
3G3MX2-A4022-E 3G3MX2-D4022-EC 2.2 5.5 3.0 6.9
3G3MX2-A4030-E 3G3MX2-D4030-EC 3.0 7.2 4.0 8.8
3G3MX2-A4040-E 3G3MX2-D4040-EC 4.0 9.2 5.5 11.1 AX-FIM3014-RE/SE
3G3MX2-A4055-E 3G3MX2-D4055-EC 5.5 14.8 7.5 17.5 AX-FIM3030-RE/SE
3G3MX2-A4075-E 3G3MX2-D4075-EC 7.5 18.0 11 23.0
3G3MX2-A4110-E 3G3MX2-D4110-EC 11 24.0 15 31.0 AX-FIM3050-RE/SE
3G3MX2-A4150-E 3G3MX2-D4150-EC 15 31.0 18.5 38.0
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MX2 Quick Start Guide
4MX2 Quick Start Guide
1.2 Technical specification
1.3 Power ratings
Model number
3G3MX2 Specifications
Control functions
Control methods Phase-to-phase sinusoidal pulse with modulation PWM (Sensorless vector control, V/F)
Output frequency range 0.10..1000.00 Hz (with restrictions above 400Hz)
Frequency precision Digital set value: ±0.01% of the max. frequency
Analogue set value: ±0.2% of the max. frequency (25 ±10 ºC)
Resolution of frequency set value Digital set value: 0.01 Hz
Analogue set value: 1/1000 of maximum frequency
Resolution of output frequency 0.01Hz
Starting torque 200% / 0.5Hz
Overload capability Dual rating: Heavy duty (CT): 150% for 1 minute / Normal Duty (VT): 120% for 1 minute
Frequency set value 0 to 10 VDC (10KW), 4 to 20mA (100W), RS485 Modbus, Network options
V/f Characteristics Constant/ reduced torque, free V/f
Functionality
Analogue inputs 2 analogue inputs 0 to 10V (10KW), 4 to 20mA (100W)
Pulse train input terminal 0 to 10V (up to 24V), up to 32KHz
Accel/Decel times 0.01 to 3600.0s (line/curve selection), 2nd accel/decel setting available
Display Status indicator LED’s Run, Program, Alarm, Power, Hz, Amps
Protection functions
Motor overload protection Electronic Thermal overload relay and PTC thermistor input
Instantaneous overcurrent 200% of rated current
Overload Dual rating: Heavy duty (CT): 150% for 1 minute / Normal Duty (VT): 120% for 1 minute
Overvoltage 800V for 400V type and 400V for 200V type
Undervoltage 345V for 400V type and 172.5V for 200V type
Momentary power loss Following items are selectable: Alarm, decelerates to stop, decelerates to stop with DC bus controlled, restart
Cooling fin overheat Temperature monitor and error detection
Stall prevention level Stall prevention during acceleration/deceleration and constant speed
Ground fault Detection at power-on
Ambient conditions
Degree of protection IP20, Varnish coating on PCB & IP54 (For 3G3MX2-D@type)
Ambient humidity 90% RH or less (without condensation)
Storage temperature -20 ºC..+65 ºC (short-term temperature during transportation)
Ambient temperature -10°C to 50°C (Output current derating could be necessary above 40ºC or depending on installation conditions)
Installation Indoor (no corrosive gas, dust, etc.)
Installation height Max. 1000 m
Vibration 5.9 m/s2(0.6G), 10 to 55 Hz
Item Single-phase 200 V class Specifications
3G3MX2 inverters, 200 V models AB001 AB002 AB004 AB007 AB015 AB022
Applicable
motor size
kW VT 0.2 0.4 0.55 1.1 2.2 3.0
CT 0.1 0.2 0.4 0.75 1.5 2.2
HP VT 1/4 1/2 3/4 1.5 3 4
CT 1/8 1/4 1/2 1 2 3
Rated capacity
(kVA)
200 V VT 0.4 0.6 1.2 2.0 3.3 4.1
CT 0.2 0.5 1.0 1.7 2.7 3.8
240 V VT 0.4 0.7 1.4 2.4 3.9 4.9
CT 0.3 0.6 1.2 2.0 3.3 4.5
Rated input voltage Single-phase: 200 V-15% to 240 V+10%, 50/60 Hz±5%
Rated output voltage 3-phase: 200 to 240 V (proportional to input voltage)
Rated output current (A) VT 1.2 1.9 3.5 6.0 9.6 12.0
CT 1.0 1.6 3.0 5.0 8.0 11.0
Starting torque 200% at 0.5 Hz
Braking Without resistor 100%: at50 Hz
50%: at 60 Hz 70%: at 50 Hz 50%: at 60 Hz 20%: at 50 Hz 20%: at 60 Hz
With resistor 150% 100%
DC braking Variable operating frequency, time, and braking force
Weig ht kg 1.0 1.0 1.1 1.4 1.8 1.8
lb 2.2 2.2 2.4 3.1 4.0 4.0
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MX2 Quick Start Guide 5
SPECIFICATIONS
Item Three-phase 200V class Specifications
3G3MX2 inverters, 200 V models A2001 A2002 A2004 A2007 A2015 A2022 A2037 A2055 A2075 A2110 A2150
Applicable
motor size
kW VT 0.2 0.4 0.75 1.1 2.2 3.0 5.5 7.5 11 15 18.5
CT 0.1 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15
HP VT 1/4 1/2 1 1.5 3 4 7.5 10 15 20 25
CT 1/8 1/4 1/2 1 2 3 5 7.5 10 15 20
Rated
capacity (kVA)
200 V VT 0.4 0.6 1.2 2.0 3.3 4.1 6.7 10.3 13.8 19.3 23.9
CT 0.2 0.5 1.0 1.7 2.7 3.8 6.0 8.6 11.4 16.2 20.7
240 V VT 0.4 0.7 1.4 2.4 3.9 4.9 8.1 12.4 16.6 23.2 28.6
CT 0.3 0.6 1.2 2.0 3.3 4.5 7.2 10.3 13.7 19.5 24.9
Rated input voltage Three-phase: 200 V-15% to 240 V+10%, 50/60 Hz±5%
Rated output voltage Three-phase: 200 to 240 V (proportional to input voltage)
Rated output current (A) VT 1.2 1.9 3.5 6.0 9.6 12.0 19.6 30.0 40.0 56.0 69.0
CT 1.0 1.6 3.0 5.0 8.0 11.0 17.5 25.0 33.0 47.0 60.0
Starting torque 200% at 0.5 Hz
Braking Without resistor 100%: at 50 Hz
50%: at 60 Hz
70%: at
50 Hz
50%: at
60 Hz
100%: at 50 Hz
50%: at 60 Hz
100%: at
50 Hz
50%: at
60 Hz
With resistor 150%
DC braking Variable operating frequency, time, and braking force
Weight kg 1.0 1.0 1.1 1.2 1.6 1.8 2.0 3.3 3.4 5.1 7.4
lb 2.2 2.2 2.4 2.6 3.5 4.0 4.4 7.3 7.5 11.2 16.3
Item Three-phase 400V class Specifications
3G3MX2 inverters, 400 V models A4004 A4007 A4015 A4022 A4030 A4040 A4055 A4075 A4110 A4150
Applicable
motor size
kW VT 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15 18.5
CT 0.4 0.75 1.5 2.2 3.0 4.0 5.5 7.5 11 15
HP VT 1 2 3 4 5 7.510152025
CT 1/2 1 2 3 4 5 7.5 10 15 20
Rated capacity
(kVA)
380 V VT 1.3 2.6 3.5 4.5 5.7 7.3 11.5 15.1 20.4 25.0
CT 1.1 2.2 3.1 3.6 4.7 6.0 9.7 11.8 15.7 20.4
480 V VT 1.7 3.4 4.4 5.7 7.3 9.2 14.5 19.1 25.7 31.5
CT 1.4 2.8 3.9 4.5 5.9 7.6 12.3 14.9 19.9 25.7
Rated input voltage Three-phase: 380 V-15% to 480 V+10%, 50/60 Hz±5%
Rated output voltage Three-phase: 380 to 480 V (proportional to input voltage)
Rated output current (A) VT 2.1 4.1 5.4 6.9 8.8 11.1 17.5 23.0 31.0 38.0
CT 1.8 3.4 4.8 5.5 7.2 9.2 14.8 18.0 24.0 31.0
Starting torque 200% at 0.5 Hz
Braking Without resistor 100% at 50 Hz
50%: at 60 Hz
70%: at
50 Hz
50%: at
60 Hz
100%: at 50 Hz
50%: at 60 Hz
With resistor 150%
DC braking Variable operating frequency, time, and braking force
Weight kg 1.5 1.6 1.8 1.9 1.9 2.1 3.5 3.5 4.7 5.2
lb 3.3 3.5 4.0 4.2 4.2 4.6 7.7 7.7 10.4 11.5
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MX2 Quick Start Guide
6MX2 Quick Start Guide
2 INSTALLATION
2.1 Wiring sizes and protection
2.2 External dimensions for installation (IP20 & IP54)
Voltage
Inverter rating
(KW) Inverter Model
Wiri ng Applicable equipment
VT CT Power Lines (mm2)Terminal
screw
Tighttening
Toque (N/m) Signal Lines Fuse
(UL-rated, class J, 600 V)
1x200V
0.2 0.1 3G3MX2-AB001
AWG16 / 1.3 mm² M4 1.0
18 to 28 AWG
0.14 to 0.75 mm²
shielded wire
10 A0.4 0.2 3G3MX2-AB002
0.55 0.4 3G3MX2-AB004
1.1 0.75 3G3MX2-AB007 AWG12 / 3.3 mm² M4 1.4 15 A
2.2 1.5 3G3MX2-AB015 AWG10 / 5.3 mm² M4 1.4 20 A
3.0 2.2 3G3MX2-AB022 30 A
3x200V
0.2 0.1 3G3MX2-A2001
AWG16 / 1.3 mm² M4 1.0 10 A0.4 0.2 3G3MX2-A2002
0.75 0.4 3G3MX2-A2004
1.1 0.75 3G3MX2-A2007 15 A
2.2 1.5 3G3MX2-A2015 AWG14 / 2.1 mm² M4 1.4
3.0 2.2 3G3MX2-A2022 AWG12 / 3.3 mm² M4 1.4 20 A
5.5 3.7 3G3MX2-A2037 AWG10 / 5.3 mm² M4 1.4 30 A
7.5 5.5 3G3MX2-A2055 AWG6 / 13 mm² M5 3.0
11 7.5 3G3MX2-A2075 40 A
15 11 3G3MX2-A2110 AWG4 / 21 mm² M6 3.9 to 5.1 60 A
18.5 15 3G3MX2-A2150 AWG2 / 34 mm² M8 5.9 to 8.8 80 A
3x400V
0.75 0.4 3G3MX2-A4004
AWG16 / 1.3 mm² M4 1.4 10 A 1.5 0.75 3G3MX2-A4007
2.2 1.5 3G3MX2-A4015
3.0 2.2 3G3MX2-A4022 AWG14 / 2.1 mm² M4 1.4
4.0 3.0 3G3MX2-A4030
15 A5.5 4.0 3G3MX2-A4040 AWG12 / 3.3 mm² M4 1.4
7.5 5.5 3G3MX2-A4055 AWG10/ 5.3 mm² M5 3.0
11 7.5 3G3MX2-A4075 20 A
15 11 3G3MX2-A4110 AWG6 / 13 mm² M6 3.9 to 5.1 30 A
18.5 15 3G3MX2-A4150 40 A
Power Type W (mm) H (mm) D (mm) D1 (mm)
1x 200V
3G3MX2-AB001
3G3MX2-AB002
68 128
109 13.5
3G3MX2-AB004 122.5 27
3x 200 V
3G3MX2-A2001
3G3MX2-A2002 109 13.5
3G3MX2-A2004 122.5 27
3G3MX2-A2007 145.5 50
8.8.8.8.
68
56 Ø4.5
128 118
5
D
D1
2.6
Power Type W(mm) H (mm) D (mm) D1(mm)
1x 200 V
3G3MX2-AB007
108 128
170.5 55
3G3MX2-AB015
3G3MX2-AB022
3x 200 V 3G3MX2-A2015
3G3MX2-A2022 170.5 55
3x 400V
3G3MX2-A4004 143.5 28
3G3MX2-A4007
3G3MX2-A4015
3G3MX2-A4022
3G3MX2-A4030
170.5 55
8.8.8.8.
108
96
128 118
5
D
D1
4.4
2-Ø4.5
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MX2 Quick Start Guide 7
INSTALLATION
Power Type W(mm) H (mm) D (mm) D1(mm)
3x 200 V 3G3MX2-A2037 140 128 170,5 55
3x 400 V 3G3MX2-A4040
Power Type W(mm) H (mm) D (mm) D1(mm)
3x 200 V 3G3MX2-A2055
3G3MX2-A2075 140 260 155 73.3
3x 400 V 3G3MX2-A4055
3G3MX2-A4075
8.8.8.8.
140
2-Ø4.5
128
128 118
5
170.5
55
4.4
8.8.8.8.
140
2-Ø6
122
260
248
6
155
73.3
6
Power Type W(mm) H (mm) D (mm) D1(mm)
3x 200 V 3G3MX2-A2110
180 296 175 97
3x 400 V 3G3MX2-A4110
3G3MX2-A4150
Power Type W(mm) H (mm) D (mm) D1(mm)
3 x 200 V 3G3MX2-A2150 220 350 175 84
8.8.8.8.
180
2-Ø7
160
296 284
7
175
97
5
8.8.8.8.
220
2-Ø7
192
350
336
7
175
84
5
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MX2 Quick Start Guide
8MX2 Quick Start Guide
IP54
Figure 1 Figure 2 Figure 3 Figure 4
3G3MX2-DB001-E 3G3MX2-DB001-EC 3G3MX2-D2055-EC 3G3MX2-D2110-EC
3G3MX2-DB002-E 3G3MX2-DB002-EC 3G3MX2-D2075-EC 3G3MX2-D2150-EC
3G3MX2-DB004-E 3G3MX2-DB004-EC 3G3MX2-D4055-EC 3G3MX2-D4110-EC
3G3MX2-D2001-E 3G3MX2-DB007-EC 3G3MX2-D4075-EC 3G3MX2-D4150-EC
3G3MX2-D2002-E 3G3MX2-DB015-EC
-
3G3MX2-D2004-E 3G3MX2-DB022-EC
3G3MX2-D2007-E 3G3MX2-D2001-EC
3G3MX2-D2002-EC
3G3MX2-D2004-EC
3G3MX2-D2007-EC
3G3MX2-D2015-EC
3G3MX2-D2022-EC
3G3MX2-D2037-EC
3G3MX2-D4004-EC
3G3MX2-D4007-EC
3G3MX2-D4015-EC
3G3MX2-D4022-EC
3G3MX2-D4030-EC
3G3MX2-D4040-EC
464.74
179.5
274
292.7
150
444
12.5
62.74
169.5
Figure 1
309.5
482.83
462
279.5
12.5
298.9
317.7
63.8
299.5
Figure 2
299.5
281
325
607
627.04
12.5
295
315
63
Figure 3
378.8
710.35
320.53
349
376.2
689.85
334.7
18.7
Figure 4
12.5
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MX2 Quick Start Guide 9
INSTALLATION
2.3 Installation Environment clearance
Side by side installation is possible but ambient temperature should not exceed 40ºC and for some cases carrier frequency and
output current should be derated. Please refer to MX2 user’s manuals for details.
DIN rail for
mounting options
Fuse for
cooling fan
Cooling fan
Wiring acces hole
Chassis ground of
mounting plate
Chassis ground of
EMC filter
Power input to
EMC filter
Bracket with
EMC filter
MX2 inverter
Dust filter
Mounting plate
Air outlet
Front cover
Window for MX2
inverter display
Lock for
front cover
USB connector
(mini-B)
Panel hole for accessory
Air flow
100 mm or more
50 mm or more
Inverter
Wall
Provide sufficient
space so that the top
and bottom wiring
ducts, etc. will not
obstruct the flows of
cooling air.
100 mm or more
50 mm or more
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MX2 Quick Start Guide
10 MX2 Quick Start Guide
2.4 Wiring overview
Breaker, MCCB
or GFI,
Power source,
3-phase or
1-phase, per
inverter model
Input
circuits
24V
P24 + -
1
2
3/GS1
4/GS2
5/PTC
Forward
Thermistor
Intelligent inputs,
7 terminals
GND for logic inputs
NOTE:
For the wiring of intelligent
I/O and analog inputs,
be sure to use twisted
pair / shielded cable.
Attach the shielded wire
for each signal to its
respective common
terminal at the inverter
end only.
Input impedance of
each intelligent input is
4.7 kΩ
[5] configurable as
discrete input or
thermistor input
AM
Volt. Meter
H
L
0~10VDC
4~20mA
GND for analog signals
MX2 Motor
PD/+1
P/+
R
(
L1
)
S
(
L2
)
T
N
(
L3
)
U(T1)
V(T2)
W(T3)
Braking
unit
(optional)
N/-
DC reactor
(optional)
AL1
AL0
AL2
Relay contacts,
type 1 Form C
6
7/EB
EO
Freq. Meter
RB
Brake
resistor
(optional)
11/EDM
Load
Freq. arrival signal
Open collector output
Output circuit
Common for logic outputs
12 Load
+
-
CM2
L
L
+
-
O
OI
EA
10 VDC
RJ45 port
(Optional operator port)
transceiver
USB (mini-B) port
(PC communication port)
USB power: Self power
L
L
Option port
controller
Option port connector
L
L
L
L
L
L
SP
SN
L
PLC
Short bar
(Source type)
Analog reference
Pulse train input
24 VDC 32 kHz max.
Apprx.100 Ω
Apprx.10 Ω
Termination resistor (200 Ω)
(Change by slide switch)
RS485
transceiver
Serial communication port
(RS485/ModBus)
RS485
transceiver
USB
transceiver
Fuses
Shielded motor cable
to minimize emitted EMC
Groudn both ends
Output
dV/dt
AC Reactor
Reverse
External Trip
Reset
Multi-speed 1
Multi-speed 2
Jog
RUN
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MX2 Quick Start Guide 11
INSTALLATION
2.5 Power wiring
2.6 Control wiring
Terminal name Purpose Details
R, S, T
(L1, L2, L3)
Main circuit, power supply Single phase 200-240V (Connect to L1 and N terminals)
Three phase 200-240V
Three phase 380-480V
U, V, W
(T1, T2, T3)
Motor output Three phase motor connection (IM, PM)
+1, + DC reactor Remove the link and install DC reactor for improvement of harmonics level and
power factor
RB Extrenal brake resistor An external braking resistor is connected.
+, - Regeneration braking unit For connection of external regeneration braking unit
G Earth Earthing terminal.
Terminals arrangment Applicable models
3G3MX2-AB001 to AB022
3G3MX2-A2001 to A2037
3G3MX2-A4004 to A4040
3G3MX2-A2040 to A2150
3G3MX2-A4055 to A4150
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Analog
output
Logic inputs
Logic
output
Short bar
PLC
Analog
input
Pulse
Train
input
Pulse
Train
onput
RS485
comm.
RS485
comm.
P241 L3 25 46SN 7
12 11AM CM2OI LH OEASP EO
AL2 AL1 AL0
Relay
contacts
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MX2 Quick Start Guide
12 MX2 Quick Start Guide
2.7 Screwless terminals connection
To connect cable, just push the terminal into position
To release cable, press the orange tab with small screwdriver and remove the cable
Type Terminal Name Purpose Details Electrical specifications
Digital
Power
supply
P24 +24 V for logic inputs 24VDC power supply for the DI
When source logic is selected, it becomes the common
point of input
(do not short to terminal L)
Max 100mA including DI (5mA
each)
PLC Intelligent input common This terminal is used as the common terminal of the DI.
For internal supply (and voltage-free contacts):
Short between P24 and PLC: Sink logic (the current will flow from the MX2 input to the
output)
Short between CM1 and PLC: Source logic (the current will flow from the output to the
MX2 input)
L (upper row) GND for logic inputs Sum of input [1]~[7] currents (return)
Input
1
2
3/GS1
4/GS2
5/PTC
6
7/EB
Discrete logic inputs
(Terminal [3],[4],[5] and [7] have dual function)
It is possible to allocate any of the digital multifunction
inputs to this terminals.
When safety function is enable by hardware dip-switch
multifunction setting 77:GS1 amd 78:GS2 are compul-
sory for terminals 3 and 4 and functionality change
based on ISO13849-1
For PTC connect the motor thermistor between termi-
nals 5 and L and assign 19:PTC on parameter C005.
Inverter will trip when thermistor exceed 3kOhm.
For pulse train input B set 85:EB in C007 parameter.
Max freq for this terminal is 2kHz.
ON voltage: 18V min
OFF voltage: 3V max
Max.voltage: 27 VDC
Load current: 5mA at 24V
EA Pulse train input A 32 kHz max.
Common is [L]
Output
11/EDM Discrete logic outputs [11]
(Terminal [11] has dual function. Selected by
hardware switch)
Any multifunction output signal can be set to this ter-
minals.
In case the EDM is selected, the functionality is based
on ISO13849-1
50mA max. ON state current,
27 VDC max. OFF voltage
12 Discrete logic outputs [12] 50 mA max. ON state current, 27 VDC max. OFF state voltage
Common is CM2
CM2 GND for logic output 100 mA: [11], [12] current return
EO Pulse train output 10 VDC 32 kHz maximum 2mA maximum
AL0 Relay common contact Any multifunction output signal can be set to this ter-
minals. 250 VAC 2.5 A(R load) max.
250 VAC 0.2 A (I load,P.F.=0.4)
100 VAC 10 mA min.
30 VDC 3.0 A(R load) max.
30 VDC 0.7 A(I load, P.F.=0.4)
5 VDC 100 mA min
AL1 Relay contact, normally open
AL2 Relay contact, normally closed
Analogue
Output AM Analog voltage output 0~10 VDC 1 mA maximum
Input OI Analog current input 4 to 19.6 mA range, 20 mA nominal, input impedance 100 W
OAnalog voltage input 0 to 9.8 VDC range, 10 VDC nominal, input impedance 10 KW
Power
supply
H+10 V analog reference . 10 VDC nominal, 10 mA max
L (bottom row) GND for analog signals Sum of [OI], [O], and [H] currents (return)
Push the screwdriver Pull out the cable Release the
screwdriver
2.5 mm
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MX2 Quick Start Guide 13
INSTALLATION
2.8 Digital inputs SINK/SOURCE (NPN/PNP) settings
2.9 Safe stop disable function
MX2 inverter incorporates a SAFE STOP function at hardware level according with EN60204-1 stop category 0. It is designed to
meet the requirements of the ISO13849-1, PL=d and IEC61508 SIL 2 only in a system in which EDM signal is monitored by an
“external device monitor”. Two redundant inputs are required (3/GS1 and 4/GS2). The function is purely hardware based. but to
activate it you should set below switches to ON. This will fix the configuration of multi-function inputs 3 (C003=77) and 4
(C004=78) and also for the multi-function output 11 (C021=62).
When the switches are set to OFF the multi-function input and output the configuration is set to No function selection
Sinking internal supply
(for NPN outputs)
Sinking external supply
(for NPN outputs
Sourcing internal supply
(for PNP outputs)
Sourcing external supply
(for PNP outputs
P24+V
PLC
L
1
7
24 V DC
Inverter
Short-circuit
bar
COM
Output unit etc.
P24+V
PLC
1
7
24 V DC
Inverter
COM
DC24V
Output unit etc.
L
P24
PLC
1
7
0V
Output unit etc.
24 V DC
Inverter
Short-circuit
bar
COM
L
P24
PLC
1
7
0V
Output unit etc.
24 V DC
Inverter
COM
24 V DC
L
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MX2 Quick Start Guide
14 MX2 Quick Start Guide
3 PROGRAMMING MX2
3.1 Digital operator
The display is used in programming the inverter's parameters, as well as monitoring specific parameter values during operation
Items Contents
(1) POWER LED Turns ON (Green) while the inverter is powered up.
(2) ALARM LED Turns ON (Red) when the inverter trips.
(3) Program LED Turns ON (Green) when the display shows changeable parameter.
Blinks when there is a mismatch in setting.
(4) RUN LED Turns ON (Green) when the inverter is driving the motor.
(5) Monitor LED [Hz] Turns ON (Green) when the displayed data is frequency related.
(6) Monitor LED [A] Turns ON (Green) when the displayed data is current related.
(7) Run command LED Turns ON (Green) when a Run command is set to the operator. (Run key is effective.)
(8) 7-seg LED Shows each parameter, monitors etc.
(9) Run key Makes inverter run.
(10) Stop/reset key Makes inverter decelerates to a stop.
Reset the inverter when it is in trip situation
(11) CYCLE key Go to the top of next function group, when a function mode is shown
Cancel the setting and return to the function code, when a data is shown
Moves the cursor to a digit left, when it is in digit-to-digit setting mode
Pressing for 1 second leads to display data of , regardless of current display.
(12) Up key
(13) Down key
Increase or decrease the data.
Pressing the both keys at the same time gives you the digit-to-digit edit.
(14) SET key Go to the data display mode when a function code is shown
Stores the data and go back to show the function code, when data is shown.
Moves the cursor to a digit right, when it is in digit-to-digit display mode
(15) USB connector Connect USB connector (mini-B) for using PC communication
(16) RJ45 connector Connect RJ45 jack for remote operator
(4) RUN LED
(14) Set Key
(13) Down key(12) Up key
(11) CYCLE key
(9) RUN key
(7) Run command LED
(8) 7-seg LED
(6) Monitor LED [A]
(5) Monitor LED [Hz]
(1) POWER LED
(2) ALARM LED
(3) Program LED
(15) USB connector
(10) Stop/reset key
(16) RJ45 connector
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MX2 Quick Start Guide 15
PROGRAMMING MX2
3.2 Keypad navigation
Pressing at the same time the up and down key in function code or data display will enable the single-digit edit mode that allows
a faster navigation, refer to the manual for more details.
3.3 Initialization
You can restore all inverter parameters to the original factory (default) settings according to area of use. After initializing the
inverter, use the power up test in Chapter 2 to get the motor running again. If operation mode (std. or high frequency) mode is
changed, inverter must be initialized to activate new mode. To initialize the inverter, follow the steps below.
•Select initialization mode in b084.
00 Initialization disable
01 Clears trip history
02 Initializes all Parameters
03 Clears Trip history and initializes all parameters
04 Clears Trip history and initializes all parameters and drive programming
•If =,  or , select initialization target data in .
00 All parameters
01 All parameters except I/O configuration
02 Only parameters register in Uxxx
03 All parameter except the ones registered in Uxxx and b037
•Set 
Group "d"
Func. code display
Group "F"
Func. code display Save
Data display (F001 to F*03)
Data does not blink because of real time synchronizing
: Saves the data in EEPROM and returns to func. code display
: Returns to func. code display without saving data.
Group "A"
Func. code display
Data display
When data is changed, the display starts blinking, which means that
new data has not been activated yet.
: Saves the data in EEPROM and returns to func. code display
: Cancels the data change and returns to func. code display.
Group "b"
Group "U"
Func. code display
: Jumps to the next group
Func. code display
: Moves to data display
Pressing for a few seconds will return to the initial display
D001
D002
d104
F001
F002
F004
A001
A002
A165
0.00
50.00
50.01
00
01
b001
U001
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MX2 Quick Start Guide
16 MX2 Quick Start Guide
The following display appears for a few seconds, and initialization is completed with d001 displayed
3.4 Inverter modes
Neither the A044 or the b049 needs a initialization but remember to initialize the drive setting b180=01 when the inverter mode
is changed on b171.
Display code Function name Setting range/content Initial value Remarks
A044
V/f characteristic curve 00: Constant torque 0 For the second motor use parame-
ter A244
01: Reduced torque
02: Free V/F
03: Sensorless Vector Control
b049
Dual rating selection 00: Constant torque
150% overload during 60s
00 Some parameters default and
ranges depends off this setting.
Refer to below table for details
01: Variable torque
120% overload during 60s
b171
Inverter mode selection 00: No function 00 To enable the new mode is neces-
sary to initialize the inverter
01: Standard Induction Motor
02: High Frequency Induction Motor
03: Permanent Magnet Motor
d060
Inverter mode monitor IM-CT (Induction motor constant torque) - Displays the current inverter mode
use this one to check configuration
as b171 returns to 0 after initialize
IM-VT(Induction motor variable torque)
Hi-IM (High frequency induction motor)
PM (Permanent magnet motor)
Initialization of trip history
The left digit rotates during initialization
Initialization for area A
Initialization for area B
Display during initialization
HD mode
ND mode
High frequency mode
Initialization
mode
Operation
mode after
initialization
Blinking alternately
5 HC
5 00
5 01
1-C
1-V
H-1
d001
HD mode
b049:00
d060:1-C
ND mode
b049:01
d060:1-v
High freq. mode
d060:H-1
Normal mode (㹼400 Hz)
HD mode
High freq. (㹼1000 Hz)
Permanent magnet
mode
d060:P
Permanent magnet mode
b171 = 01
+ init.
b049 = 01
b049 = 00
b171 = 02
b171 = 02
+ init.
+ init.
b171 = 03
+ init.
b171 = 03
+ init.
b171 = 03
+ init.
ND mode
b171 = 01
+ init.
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MX2 Quick Start Guide 17
PROGRAMMING MX2
This table shows the parameters that change with the dual rating selectiong is modified
3.5 Basic settings
After selecting the inverter mode follow next steps for a basic operation of the inverter
•Select frequency reference source on parameter A001
•Select Run command source on parameter A002
•Adjust the stopping method by b091 and the acceleration/deceleration ramps on parameters F002 and F003
•Set the motor base frequency and AVR voltage of the motors in parameters A003 and A082
•Set the motor data: rated current (b012), rated power (H003) and number of poles (H004)
•When working in sensorless vector control perform motor auto tuning by parameter H001 (see next section for details)
Name Func.
code
HD ND
Range initial data Range initial data
V/f characteristic curve A044 00: Const. torque
01: Reduced torque
02: Free V/F
03: SLV
00: Const. tq. 00: Const. torque
01: Reduced tq.
02: Free V/F
00: Const. tq.
DC braking force for deceleration A054 0 to 100 (%) 50 (%) 0 to 70 % 50 (%)
DC braking force at start A057 0 to 100 (%) 0 (%) 0 to 70 % 0 (%)
Carrier frequency during DC braking A059 2.0 to 15.0(kHz) 5.0(kHz) 2.0 to 10.0(kHz) 2.0(kHz)
Overload restriction level b022 (0.20 to 2.00)
x Rated current (A)
1.50 x Rated current
(A)
(0.20 to 1.50)
x Rated current (A)
1.20 x Rated current
(A)
Overload restriction level 2 b025
Carrier frequency b083 2.0 to 15.0(kHz) 5.0(kHz) 2.0 to 10.0(kHz) 2.0(kHz)
Motor capacity H003 0.1 to 15(kW) Depends on type 0.2 to 18.5(kW) One size up than
HD
Parameter nº Parameter Name Details
A001 Frequency source
00 Potentiometer of ext. operator
01 Control terminals
02 Digital operator (F001)
03 ModBus Network
04 Option
06 Pulse train input
07 Via Drive programming
10 Calculate function output
Parameter nº Parameter Name Details
A002 Run command source
01 Control terminals
02 Run key on keypad or digital operator
03 Modbus network input
04 Option
Parameter Parameter Name Details
b091 Stop mode selection 00: Deceleration to stop
01: Free Run
F002 Acceleration time (1) 0.01 to 3600.00
F003 Deceleration time(1) 0.01 to 3600.00
Parameter Parameter Name Details
A003 Base Frequency 30.0 to maximum frequency in A004
A082 AVR voltage select 200V: 200 to 240V
400V: 380 to 480V
Parameter Parameter Name Details
b012 Level of electronic thermal 20% to 100% of inverter rated current
H003 Motor capacity 0.1 to 18.5KW
H004 Motor poles settings 2 to 48 poles
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