Omron ZUV Series User manual

Smart Curing System
User's Manual
Cat. No. Z281-E1-02
ZUV Series
Mega PowerType

Introduction
Thank you for purchasing the ZUV.
This manual provides information regarding functions, performance and operating methods that
are required for using the ZUV.
When using the ZUV, be sure to observe the following:
• The ZUV must be operated by personnel knowledgeable in electrical engineering.
• To ensure correct use, please read this manual thoroughly to deepen your understanding of the
product.
• Please keep this manual in a safe place so that it can be referred to whenever necessary.

Introduction
Section 1 Section 2 Section 3 Section 4 Section 5
Introduction
Section 1
Section 2
Section 3
Section 4
Section 5
Terms and Conditions Agreement
OVERVIEW & INSTALLATION AND CONNECTION
ZUV BASIC OPERATION
SETUP
CONNECTING TO EXTERNAL DEVICES
APPENDIX
User's Manual
Smart Curing System
Mega Power Type
ZUV Series

2
Introduction
ZUV
User’s Manual
Introduction
Terms and Conditions Agreement
Warranty, Limitations of Liability
■Warranties
●Exclusive Warranty
Omron’s exclusive warranty is that the Products will be free from defects in materials
and workmanship for a period of twelve months from the date of sale by Omron (or
such other period expressed in writing by Omron). Omron disclaims all other
warranties, express or implied.
●Limitations
OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED,
ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT
ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE
REQUIREMENTS OF THEIR INTENDED USE.
Omron further disclaims all warranties and responsibility of any type for claims or
expenses based on infringement by the Products or otherwise of any intellectual
property right.
●Buyer Remedy
Omron’s sole obligation hereunder shall be, at Omron’s election, to (i) replace (in the
form originally shipped with Buyer responsible for labor charges for removal or
replacement thereof) the non-complying Product, (ii) repair the non-complying Product,
or (iii) repay or credit Buyer an amount equal to the purchase price of the non-
complying Product; provided that in no event shall Omron be responsible for warranty,
repair, indemnity or any other claims or expenses regarding the Products unless
Omron’s analysis confirms that the Products were properly handled, stored, installed
and maintained and not subject to contamination, abuse, misuse or inappropriate
modification. Return of any Products by Buyer must be approved in writing by Omron
before shipment. Omron Companies shall not be liable for the suitability or unsuitability
or the results from the use of Products in combination with any electrical or electronic
components, circuits, system assemblies or any other materials or substances or
environments. Any advice, recommendations or information given orally or in writing,
are not to be construed as an amendment or addition to the above warranty.
See http://www.omron.com/global/ or contact your Omron representative for published
information.

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User’s Manual
Introduction
Introduction
■Limitation on Liability; Etc
OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE
PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY,
NEGLIGENCE OR STRICT LIABILITY.
Further, in no event shall liability of Omron Companies exceed the individual price of
the Product on which liability is asserted.
Application Considerations
■Suitability of Use
Omron Companies shall not be responsible for conformity with any standards, codes or
regulations which apply to the combination of the Product in the Buyer’s application or
use of the Product. At Buyer’s request, Omron will provide applicable third party
certification documents identifying ratings and limitations of use which apply to the
Product. This information by itself is not sufficient for a complete determination of the
suitability of the Product in combination with the end product, machine, system, or
other application or use. Buyer shall be solely responsible for determining
appropriateness of the particular Product with respect to Buyer’s application, product or
system. Buyer shall take application responsibility in all cases.
NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK
TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE
HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON
PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE
WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
■Programmable Products
Omron Companies shall not be responsible for the user’s programming of a
programmable Product, or any consequence thereof.
Disclaimers
■Performance Data
Data presented in Omron Company websites, catalogs and other materials is provided
as a guide for the user in determining suitability and does not constitute a warranty. It
may represent the result of Omron’s test conditions, and the user must correlate it to
actual application requirements. Actual performance is subject to the Omron’s
Warranty and Limitations of Liability.

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User’s Manual
Introduction
■Change in Specifications
Product specifications and accessories may be changed at any time based on
improvements and other reasons. It is our practice to change part numbers when
published ratings or features are changed, or when significant construction changes
are made. However, some specifications of the Product may be changed without any
notice. When in doubt, special part numbers may be assigned to fix or establish key
specifications for your application. Please consult with your Omron’s representative at
any time to confirm actual specifications of purchased Product.
■Errors and Omissions
Information presented by Omron Companies has been checked and is believed to be
accurate; however, no responsibility is assumed for clerical, typographical or
proofreading errors or omissions.

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Meanings of Signal Words
The following signal words are used in this manual.
The following alert symbols are used in this manual.
Meanings of Signal Words
Indicates a potentially hazardous situation which, if not avoided, will result in minor
or moderate injury, or may result in serious injury or death. Additionally there may
be significant property damage.
Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury or in property damage.
Meanings of Alert Symbols
Indicates the possibility of LED radiation.
Indicates prohibition when there is a risk of minor injury from electrical
shock or other source if the product is disassembled.
Indicates the possibility of injury by high temperature under specific
conditions.

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Alert statements in this Manual
The following alert statements apply to the products in this manual. Each alert statement also appears at
the locations needed in this manual to attract your attention.
Alert statements in this Manual
Never look directly at or allow your skin to be exposed to the ultraviolet
light.
To prevent exposure to ultraviolet light, never look into the ultraviolet
light.
Workers should wear protective goggles and equipment to protect from being exposed
to reflected light.
Electric shock or light leakage may cause injury.
Do not disassemble the product.
Do not touch the product while the power is ON or immediately after the
power is turned OFF. Doing so may result in burn injury from a hot
component.

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Precautions for Safe Use
Please observe the following precautions for safe use of the product:
1.Installation Environment
• Do not use the product in environments where it can be exposed to inflammable/
explosive gas.
• To ensure safety of operation and maintenance, do not install the product close to
high-voltage devices and power devices.
2.Power Supply and Wiring
• When using an AC power supply, use the AC adaptor (supplied with the product, 100
to 240 VAC ±10%).
• When using a DC power supply, the supply voltage must be within the rated range (24
VDC ±10%). In addition, reverse connection of the power supply is not allowed.
Recommended power source: S8VS-18024 (24 VDC 7.5A) by OMRON
• Open-collector outputs should not be short-circuited.
• Use the power supply within the rated load.
• High-voltage lines and power lines must be wired separately from this product. Wiring
them together or placing them in the same duct may cause induction, resulting in
malfunction or damage.
• Should you notice any abnormalities such as smoke, abnormal heat of the product
surface, and/or any foul odor, immediately stop use, turn OFF the power supply, and
disconnect the power plug from the outlet. Contact your OMRON representative for
repair of the product. Repairing it by yourself may cause danger.
3.Irradiation Head
• Do not touch the head or lens for an extended period while there is UV light
irradiation. Doing so may cause a burn injury.
4.Applicable standards
•EN61326-1
• Electromagnetic environment: Industrial electromagnetic environment
(EN/IEC 61326-1 Table 2)
5.Other
• Do not attempt to dismantle, repair, or modify the product. Doing so may cause the
product to not operate correctly as well as cause a malfunction resulting in a fire or an
electric shock.
• Dispose of this product as industrial waste.
• Do not drop the product.
If the product is dropped or damaged, turn OFF the power supply, disconnect the power
plug from the outlet, and contact your OMRON representative. Using it continuously
without repair may cause a fire.
Precautions for Safe Use

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Precautions for Safe Use
• Do not insert any foreign objects into the product through the ventilation hole or any
other opening. Doing so may cause a fire or electric shock.
• Do not install multiple controllers close to others, or do not pile them up. Doing so may
cause a fire or breakdown of the product.
• If some national regulation requires a health check for operators handling ultraviolet
waves, please take proper means for ZUV by yourself according to the regulation.

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Precautions for Correct Use
Please observe the following precautions to prevent faulty operation and malfunction of the product and
adverse influence on performance and devices.
1.Installation Site
Do not install the product in locations subjected to the following:
• Ambient temperature outside the rating
• Rapid temperature fluctuations (causing condensation)
• Relative humidity outside the range of 30 to 85%
• Presence of corrosive or flammable gases
• Presence of dust, salt, or iron particles
• Direct vibration or shock
• Reflection of intense light (such as other UV lights, laser beams, or electric arc-
welding machines)
• Direct sunlight or near heaters
• Water, oil, or chemical fumes or spray, or mist environment
• Strong magnetic or electric field
2.Power Supply and Wiring
• When using a controller, make sure that the FG terminal on the main unit is grounded.
p.4-3
• When using a DC power supply, make sure that the power source is grounded.
• When using a DC power supply, observe the following points:
- When using a commercially available switching regulator, make sure that the FG
terminal is grounded.
- If surge currents are present in the power lines, connect surge absorbers that suit
the operating environment.
- Before turning ON the power after the product is connected, make sure that the
power supply voltage is correct, there are no incorrect connections (e.g. load short-
circuit) and the load current is appropriate.
• Before connecting/disconnecting the head, make sure that the controller is turned
OFF.
• Connect/disconnect the lens unit while the UV light is not being irradiated.
• Use only combinations of the head and controller specified in this manual.
• The exclusive extension cable can be used between head and controller. However, do
not use multiple extension cables for conjunction use.
• Irradiation log data may not be saved if the power supply switch (main power supply)
on the rear of the controller is turned OFF during operation.
Precautions for Correct Use

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Precautions for Correct Use
3.Cleaning
• Do not use paint thinner, benzene, acetone, or kerosene for cleaning since these
solutions dissolve the product surface.
• Use commercially available alcohol.
• To remove dirt or dust particles from the lens, wipe gently with a soft cloth (for
cleaning lenses) moistened with a small amount of alcohol.
4.About Resin Hardening
The hardening state of resin varies depending on various factors. Check the hardening
state of resin on an ongoing basis and set the optimum conditions.
5.Replacing the Head
When replacing the head, be sure to initialize the target channel on the controller.
If the target channel is not initialized, the information (cumulative irradiation energy,
power tuning data) of the head before replacement may still remain and prevent normal
functioning of the head.
p.3-22
6.Installing the Head
Be sure to use the mounting bracket (supplied) for installing the head.
Also, use the mounting bracket within the specified installation range.
The mounting bracket is used to radiate heat. Misuse of the mounting bracket may
cause the head to heat up and shorten the life of the LEDs.
7.Connecting the Head
When removing and re-connecting the head, be sure to connect to the same channel.
If the head is connected to a different channel, information (cumulative irradiation
energy, power tuning data) specific to the head is not inherited, preventing the head
from functioning normally.

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Editor's Note
Page Format
3-5
3-5
ZUV
ZUV
User's Manual
User's Manual
Section 3
Section 3
Setting
Setting
Section 3
Section 3
Setting of the Irradiation Conditions
Setting of the Irradiation Conditions
Irradiation power and time are set for the purpose of continually irradiating the UV light
for a certain time with a constant irradiation intensity.
Setting of the Irradiation Power
Setting of the Irradiation Power
FUN Mode-[CH SET]-[1CH to 4CH]-[CONSTANT]-[POWER]
FUN Mode-[CH SET]-[1CH to 4CH]-[CONSTANT]-[TIME]
For details on the settings, refer to Section 2, "Let's Try Irradiation".
p.2-4
Setting Description
Power Set the UV irradiation intensity. Irradiation power can be set at the
rate when the maximum power setting is 100.
Range: 0 to 100 (by 1%-step) (Default value: 100 %)
Setting Description
TIME Set the Irradiation Time.
Range: 000.0 to 999.9 (S) (Default value: 999.9 S)
Setting of the Irradiation Time
Setting of the Irradiation Time
Setting the Constant Irradiation Conditions
Setting the Constant Irradiation Conditions
Irradiation time (s)
Continual irradiation of
the constant UV lights
for a certain time
Setting of the Irradiation Power
Setting of the Irradiation Time
Change to the RUN mode to irradiate with the UV light.
Irradiation power
(%)
Header
Overview
Title of each section
Index label
Movement through menus
up to setting items
Supplementary Explanation
Helpful information regarding operation and reference
pages are introduced here using symbols.
* This page has been made purely for
explanatory purposes and does not exist.
Explanation of options
Indicates the section
number and title.

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■Meaning of Symbols
Menu items that are displayed on the controller's LCD screen, and window, dialog
boxes and other GUI elements displayed on the PC are indicated enclosed by brackets
[ ].
■Visual Aids
Indicates points that are important to ensure full product performance, such as operational
precautions and application procedures.
Indicates pages where related information can be found.
Indicates information helpful in operation.

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Introduction
CONTENTS
CONTENTS
Section 1 Section 2 Section 3 Section 4 Section 5
CONTENTS
Meanings of Signal Words 5
Meanings of Alert Symbols 5
Alert statements in this Manual 6
Precautions for Safe Use 7
Precautions for Correct Use 9
Editor's Note 11
Page Format 11
CONTENTS 13
Section 1 OVERVIEW & INSTALLATION AND CONNECTION 1-1
Basic Configuration 1-2
Part Names and Functions 1-3
Controller 1-3
Head 1-4
Installation & Connection 1-5
Before Installation and Connection 1-5
Installing the Controller 1-5
Installing the Head 1-6
Connecting Devices 1-8
Section 2 ZUV BASIC OPERATION 2-1
Starting Up and Shutting Down 2-2
Let's Try Irradiation 2-4
Irradiating at Constant Power 2-5
Creating Irradiation Patterns for Irradiation 2-7
Operating Modes 2-11
Function Setting Mode - LOCK mode 2-13
Operation-in-progress Mode - READY Mode 2-15

14 ZUV
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CONTENTS
Introduction
CONTENTS
Section 3 SETUP 3-1
LOCK Mode Setting Item List 3-2
Setting the Irradiation Conditions 3-4
Setting Constant Irradiation Conditions 3-5
Setting Pattern Irradiation 3-6
Copying Irradiation Conditions 3-9
Device Setup Change Setting (Bank) 3-11
Switching Banks 3-12
Copying Banks 3-12
Clearing Banks 3-12
Enabling Bank Switching Input 3-13
Setting/Executing Power Tuning 3-14
Displaying Irradiation Log Data 3-18
Setting Cumulative Alarms 3-19
Setting the System Environment 3-20
Setting Passwords 3-20
Setting the Buzzer Function 3-21
Changing the Display Language 3-21
Setting the I/O Signal Conditions 3-21
Initializing Setting Data 3-22
Checking System Information 3-22
Disabling the Irradiation Buttons 3-22
Setting the Display Method 3-23
Section 4 CONNECTING TO EXTERNAL DEVICES 4-1
Connection by an I/O Terminal Block 4-2
Connection and Communication Settings 4-2
Timing Charts 4-6
Connection by USB/RS-232C 4-9
Connection and Communication Settings 4-9
USB Driver 4-11
Communication Commands 4-14
Setting Hyper Terminal 4-37

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CONTENTS
CONTENTS
Section 1 Section 2 Section 3 Section 4 Section 5
Section 5 APPENDIX 5-1
Troubleshooting 5-2
Error Messages and Countermeasures 5-3
Q&A 5-4
Maintenance of the Head 5-4
Cleaning the Lens Unit 5-4
Replacing the Lens Unit 5-5
Specifications and External Dimensions 5-6
Controller 5-6
Requirements from Regulations and Standards 5-8
Summary of Requirements to Manufactures 5-8
Summary of Requirements to User 5-10
Definitions of Laser Classification 5-11
INDEX 5-13
Revision History 5-16

16 ZUV
User's manual
CONTENTS
Introduction
CONTENTS
MEMO

1-1
ZUV
User’s Manual
Section 1 OVERVIEW & INSTALLATION AND CONNECTION
Section 1
OVERVIEW & INSTALLATION AND
CONNECTION
Basic Configuration 1-2
Part Names and Functions 1-3
Controller 1-3
Head 1-4
Installation & Connection 1-5
Before Installation and Connection 1-5
Installing the Controller 1-5
Installing the Head 1-6
Connecting Devices 1-8

1-2
Section 1 OVERVIEW & INSTALLATION AND CONNECTION
ZUV
User’s Manual
Section 1
Basic Configuration
Basic Configuration
The figure below shows the basic configuration of the ZUV.
Programmable
controller Programmable controller
Personal computer
Personal computer
Foot switch
External I/O
RS-232C cable
USB cable
Controller
Head
Power supply
Select AC or DC power supply.
• AC power supply: AC adapter is used (supplied with the product)
• DC power supply: supplied from the terminal block on the rear
Recommended power supply unit:
S8VS-18024 (24 VDC 7.5A) by OMRON
UV luxmeter