Omron F150-3 - User manual

F150-3
C-11F150-3
Vision Sensor
F150-3
Perform settings in a conversational man-
ner. The dialog menu artist "talks" to you.
Features
Intelligent lighting
Various types of lighting control make it possible to obtain a
clear, stable image suitable for the inspection. The dome
shape minimizes the effects of external light and permits dam-
age inspection. Red and green light is mixed to allow inspec-
tion of a wide range of work.
Variety of lighting methods
The direction of lighting and the brightness can be changed.
Coaxial lighting is also possible with the F150-SLC20. The op-
timum lighting method for the work can be selected.
Control lighting from the menu
• The illumination area and light intensity are controlled from
the controller menu. Settings can be easily changed without
handling the lighting.
• The lighting is also treated as scene data, and thus can be
changed along with other conditions when the model is
changed.
• The controller manages the lighting setting as a digital val-
ue. This increases the reproducibility of the setting.
Detection of a
defect
Inspection of button battery defect
F150-SLC20
(Field of view: 20 mm)
F150-SLC50
(Field of view: 50 mm)
Light intensity can be set separately to
one of 8 levels for 5 illuminated areas.
Light intensity can be set separately to
one of 8 levels for 8 illuminated areas.
1
5
3
7
2684135
2
4
Coaxial vertical lighting
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C-12 Vision Systems
Features
Integrated camera and lens
Camera setup is easy because the object-imaging camera is
integrated into a single unit with the lighting apparatus and
lens.
2-camera unit
We have made bi-directional, 2-line inspection easy and inex-
pensive.
A variety of image read-in methods
Images from two cameras can be read in at the same time.
Read-in methods include successive changeover between
the two cameras, and combination of the image from each
camera into a single image.
Example of application using two cameras
Vertical
Composition
Horizontal
Composition 2
Two-camera
Switching
Horizontal
Composition 1
Camera 0
Camera 0
Camera 1
Camera 1
Camera 0
Camera 1
Camera 1
Camera 0
0
0
0
1
1
10
1
0101
1
0
+=
=
=
+
+
F150
Determine the coordinates of position marks using
two fields of vision.
PCB Positioning
Two-camera Unit
Position data output
Programmable Controller Controller
Camera 1
Camera 0
F150
Inspecting Boxes From Both Side
Simultaneously inspect both sides of a box using two cameras.
Camera 0
Synchronous
sensor
Two-camera Unit
OK
NG
Camera 1
Controller
NG
OK
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F150-3
C-13F150-3
Features
Image memory function
Up to 23 inspected images can be stored*.
You can check the image to see what kind of defect occurred. This serves as an aid to maintaining and improving the production
line.
With respect to a stored image, measurement can be repeated and measurement con-
ditions changed. This enables a dramatic reduction in setup time during initial installa-
tion.
*Can be stored before power is turned off. Storage
of all images, including "good" images, is also
possible.
NG2 NG3
NG23
NG1
Good product 1 Good product 2 Improper product 1 Improper product 2 Improper product 3 Good product 3 Improper product 23
Good product image Improper product image
To production line
...
Object
...
NG2 NG3
NG23
NG1NG1
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C-14 Vision Systems
Features
Compact frame shutter camera
●Compact with high resolution.
●An all-pixel reading method and square lattice CCD make
it possible to obtain a clear and detailed image suitable for
image processing.
●Equipped with an electronic shutter to handle high-speed
lines.
●The shutter speed can be adjusted for each scene from the
menu. Select the optimum shutter speed for the line speed
and work.
Image pre-processing
●Pre-processing such as smoothing, edge enhancement,
edge extraction, and background cut-off allow you to obtain
the optimum image for the inspection.
●Pre-processing can be performed in real time (simulta-
neously with image read-in).
High-precision gray search
●Position measurement at sub-pixel precision is possible us-
ing 256 graduation gray search processing. This feature is
ideal for high-precision positioning applications.
Damage/dirt inspection
●Omron's proprietary algorithm enables fast and detailed in-
spection for visual defects such as chips, nicks, burrs, and
dirt.
●Linear, circular and rectangular areas can be set, enabling
inspection for a variety of defect shapes.
Gray edge measurement
●High-precision (sub-pixel) measurement of work edge posi-
tion is possible. Ideal for width and dimension inspection.
●Includes edge number and pitch measurement functions for
support of IC and connector lead inspection.
Output computation functions
●Measurement data computations such as the four arithmet-
ical operations, minimum, maximum, distance between two
points, and angle can be set from the menu.
●Up to 24 computations can be set, and decision and data
output can be performed based on the computation results.
Edge extractionOriginal image
Measurement of fiducial
mark positions on a printed
circuit board
Rubber packing flare
inspection
Connector pin-pitch
inspection
Hole-to-hole distance
computation
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F150-3
C-15F150-3
System configuration
F150-VS
Camera cable (3 m)
F150-VS Camera cable (3 m)
F150-A20
Two-camera
unit Note:
Use a 24-VDC
power supply.
Power supply
F150-KP
Console
(2 m)
Monochrome CRT
Video Monitor
F150-M09
Synchronous sensor
Controller
F150-C10E-3
F150-C15E-3
F150-C15E-3-DRT
F150-C15E-3-PRT
Programmable
Controller
F150-VM Video Cable
monitor cable (2 m)
Color LCD Monitor
F150-M05L
BNC Jack
(Provided with the monitor cable)
Two-Camera Unit Cable
(15 cm)
(Provided with the F150-A20)
F150-S1A
Camera
Camera with Light Source:
F150-SL20
(Field of view: 20 mm)
F150-SL50
(Field of view: 50 mm)
Cameras
Monitor
Camera with Intelligent Light Source:
F150-SLC50
(Field of view: 50 mm)
Camera with Intelligent Light Source:
F150-SLC20
(Field of view: 20 mm)
* When the size and view of a measurement item do not suit,
please use a general CCTV lens and general lighting.
Recommended
Power Supply:
OMRONS82K-01524
or S82K-05024
When using this camera, please look at
"Cameras, lens, and lighting".
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C-16 Vision Systems
Camera with lighting
Camera with intelligent lighting
Model
*A lens and intelligent lighting are installed on the special camera (F150-S1A)
for the F150.
Camera with lighting
*A lens and lighting are installed on the special camera (F150-S1A) for the
F150.
Distance to inspection object and field of view
The camera distance is fixed.
Fix the camera at a distance that allows correct imaging of the inspected object.
Field of view: 20 mm F150-SLC20
Field of view: 50 mm F150-SLC50
Field of view: 20 mm F150-SL20A
Field of view: 50 mm F150-SL50A
F150-SL20A
F150-SL50A
F150-SLC20
F150-SLC50
Camera distance:
15mm to 25mm
Field of view (20 x 20 mm) Field of view (20 x 20 mm)
Camera distance:
16.5mm to 26.5mm
Field of view (50 x 50 mm) Field of view (50 x 50 mm)
Object
Object Object
Camera distance:
66mm to 76mm
Object
Camera distance:
61mm to 71mm
F502-EN2-04.book Seite 16 Dienstag, 26. Juli 2005 5:48 17

F150-3
C-17F150-3
Ordering Information
Name Model
Controller
F150-C10E-3 (NPN)
F150-C15E-3 (PNP)
F150-C10E-3-DRT
(Compo Bus/D)
F150-C15E-3-PRT
(PROFIBUS)
Camera
Camera with intelligent lighting F150-SLC20
F150-SLC50
Camera with lighting F150-SL20A
F150-SL50A
Camera only F150-S1A
2-camera unit F150-A20
Console F150-KP
LCD monitor F150-M05L
Video monitor F150-M09
Camera cable 3 m F150-VS
Monitor cable 2 m F150-VM
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C-18 Vision Systems
Rating/Performance
Controller: F150-C10E-3/C15E-3 and F150-C15E-3-PRT/DRT
Item Specifications
Number of con-
nected cameras 1 unit / 2 units (using the F150-A20)
Processing
resolution 512 (H) x 484 (V)
Number of scenes 16 scenes (can be saved to a computer through the RS-232C)
Image memory
function Up to 23 images can be saved
Processing
method Grey Levels (256) / Binary
Image
pre-processing Smoothing, edge enhancement, edge extraction, background cut-off
Binary Levels 256 levels (per measurement area)
Position correc-
tion function
Correction directions: X, Y, Detection modes: binary center
of gravity / main axis angle, model position: middle point, edge position
Number of mea-
surement areas 16 areas/scene
Measured data Area center of gravity, main axis angle, dark-light correlation value, dark-light search position, defect degree, edge position,
edge number, density average, relative position
Calculation
functions Four arithmetic operations, distance, maximum value / minimum value, absolute value, others
Result output Overall decision, computation result (decision) per measurement area, measurement/computation data
(RS-232C and parallel output possible)
Monitor 1 ch (supports pin jack and over-scan monitor)
RS-232C 1 ch (Dsub 9-pin, female)
CompoBus/D 1 ch (F150-C10E-3-DRT)
PROFIBUS-DP 1 ch (F150-C15E-3-PRT)
Parallel
input/output
F150-C10E-3 and F150-C15E-3: Inputs: 11points, outputs: 21 points F150-C10E-3-PRT/DRT: Inputs: 1 point, outputs:
5 points (including control inputs/outputs)
Power supply
voltage 20.4 to 26.4 VDC
Current
consumption Approximately 0.5 A
Ambient
temperature Operating: 0 to +50°C, storage: -25 to +65°C (no ice formation or condensation)
Ambient humidity Operating/storage: 35 to 85% RH (with no condensation)
Weight
(Packed state) Approximately 940 g (controller: 390 g)
Accessories Three manuals, CompoBus/D connector (DRT type only), PROFIBUS-DP connector (PRT type only)
F502-EN2-04.book Seite 18 Dienstag, 26. Juli 2005 5:48 17

F150-3
C-19F150-3
Camera
Camera with intelligent lighting: F150-SLC20/50
Camera with lighting: F150-SLC20A/50A
Camera: F150-SL20A/50A
Item Specifications
Camera
Image
pick-up 1/3 inch CCD
Effective
pixels 659(H) x 494(V)
Shutter
function Electronic frame shutter Shutter speed: 1/100, 1/500, 1/2000, 1/10000 sec (can be changed from the menu)
Lens
Installa-
tion
distance
F150-SLC20: 15 to 25 mm, F150-SLC50: 16.5 to 26.5 mm, F150-SL20A: 61 to 71 mm, F150-SL50A:
66 to 76 mm
Field of
view F150-SLC20/SL20A:20 mm#, F150-SLC50/SL50A:50 mm#
Lighting
unit
Light
source F150-SLC20/50: Red LED - green LED mixed F150-SL20A/50A: Red LED
Light
emission
method
Pulse emission (sychronized with camera shutter)
Ambient temperature Operating: 0 to +50°C, storage: -25 to +60°C (no icing or condensation)
Ambient humidity Operating/storage: 35 to 85% RH (with no condensation)
Weight * Unit only F150-SLC20: Approximately 280 g F150-SLC50: Approximately 370 g
F150-SL20A/50A: Approximately 135 g F150-S1A: Approximately 80 g
Accessories Instruction manual
Two-camera unit: F150-A20
Note: Can be connected to an F150-C10-3 controller.
Item Specifications
Number of
connected
cameras
2 units
Camera mode
Two-camera switching, vertical
division composite, horizontal division
composite 1/2, one camera single-stand
(camera 0/1)
Supply voltage 20.4 to 26.4 VDC
Current con-
sumption Approximately 0.3 A
Ambient
temperature
Operating: 0 to +50°C,
storage: -25 to +65°C
(no ice formation or condensation)
Ambient
humidity
Operating/storage: 35 to 85% RH
(with no condensation)
Weight *
Unit only Approx. 220 g
Accessories Operation manual, camera unit cable (1)
Monitor
Item
Prod-
uct
name
Model
LCD monitor F150-M05L Video monitor F150-MON
Size 5.5 type 9 inches
Type TFT color LCD CRT monochrome
Resolution 320 x 240 dots 800TV or higher (center)
Input signal NTSC composite video (1.0 V / 75 )
Supply volt-
age 20.4 to 26.4 VDC 100 to 240 VAC (-15%, +10%)
Current
consumption Approx. 700 mA Approx. 200 mA
Ambient
temperature
Operating: 0 to +50°C,
storage: -25 to +65°C
(no ice formation or
condensation)
Operating: -10 to +50°C,
storage: -20 to +65°C
(no ice formation or
condensation)
Ambient
humidity
Operating/storage:
35 to 85% RH (no ice
formation or condensation)
10 to 90–RH
(No condensation)
Weight *
Unit only Approx. 1 kg Approx. 4.5 kg
Accessories Operation manual, clamps
(4) Instruction manual
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C-20 Vision Systems
Part Names/Functions
F150-C10E-3/F150-C15E-3
F150-C10E-3-DRT (CompoBus/D (DeviceNet) type)
POWER
indicator
RUN
indicator
ERROR
indicator
RS-232C
connector
Camera
connector
Ground
terminal
Monitor
connector
Console
connector
* Please do not open here.
Power
supply
terminals Output terminals Input terminals
Output terminals
1
2
3
4
5
7
10
11
896
9
ALit while power is ON.
BLit while the F150 is in Run Mode.
CLit when an error has occurred.
DConnects the F150 to external devices
such as personal computers or
programmable controllers.
E
Connects the F150 to camera or two-camera unit.
FConnects to the power supply.
GConnects to the ground wire.
H I
Connects to the F150 to external devices
such as synchronous sensors or
programmable controllers.
JConnects to the monitor.
KConnects to the console.
24VDC RUN
NC
POWER
RUN
ERROR
CAMERA
RS-232C
MONITOR CONSOLE
NC ERR GATE RESET STEP
BUSY DSA DI 0
DI 1 DI 3 DI 5 DI 7
DO 1 DO 3 DO 5 DO 7 NC DO9 DO 11 DO 13
DO 8 DO 10 DO 12 DO 14
DO 15
DI 4 DI 6OR DI 2
DO 0 DO 4 DO 6DO 2
ALit while power is ON.
BLit while the F150 is in Run Mode.
CLit when an error has occurred.
D
Connects the F150 to external devices such as
personal computers or programmable controllers.
E Connects the F150 to camera or two-camera unit.
FConnects to the power supply.
GConnects to the ground wire.
HI
Connects to the F150 to external devices such as
synchronous sensors or programmable controllers.
JConnects to the monitor.
KConnects to the console.
L
Indicates the state of F150 in CompoBus/D communication.
M Indicates the state of F150 in CompoBus/D communication.
N Set up the node address and communication
speed of CompoBus/D communication.
O Connects to the communication cable of
a CompoBus/D network.
12
1
2
3
4
Power
indicator
RUN
indicator
ERROR
indicator
RS-232C
connector
MS indicator
14
DIP switch
13
NS indicator
CompoBus/D
connector
5
Camera
connector
7
Ground
terminal
10
Monitor
connector
Console
connector
15
* Please do not open here.
11
896
Power
supply
terminals Output terminals Input terminals
24VDC RUN
NC
POWER
RUN
ERROR
MS
NS
CAMERA
RS-232C
MONITOR CONSOLE
NC ERR GATE RESET STEP
BUSY NC NC
NC NC NC NC
NC NCOR NC
1248163201
NODE
ADDRESS DR
No.
F502-EN2-04.book Seite 20 Dienstag, 26. Juli 2005 5:48 17

F150-3
C-21F150-3
F150-C15E-3-PRT (PROFIBUS-DP type)
ALit while power is ON.
BLit while the F150 is in Run Mode.
CLit when an error has occurred.
D
Connects the F150 to external devices such as
personal computers or programmable controllers.
E Connects the F150 to camera or two-camera unit.
FConnects to the power supply.
GConnects to the ground wire.
HI
Connects to the F150 to external devices such as
synchronous sensors or programmable controllers.
JConnects to the monitor.
KConnects to the console.
L
Indicates the state of F150 in PROFIBUS-DP communication.
M Indicates the state of F150 in PROFIBUS-DP communication.
N Set up the node address of PROFIBUS-DP
communication.
O Connects to the communication cable of
a PROFIBUS-DP network.
12
1
2
3
4
Power
indicator
RUN
indicator
ERROR
indicator
RS-232C
connector
PROFIBUS
Communication
indicator
14
2 rotary switches
Bus address
(station address)
13
PROFIBUS
Bus Failure
indicator
PROFIBUS-DP
connector
5
Camera
connector
7
Ground
terminal
10
Monitor
connector
Console
connector
15
* Please do not open here.
11
896
Power
supply
terminals Output terminals Input terminals
24VDC RUN
NC
POWER
RUN
ERROR
COMM
BF
CAMERA
RS-232C
MONITOR CONSOLE
NC ERR GATE RESET STEP
BUSY NC NC
NC NC NC NC
NC NCOR NC
No.
BUS ADDRESS PROFIBUS-DP
x10 x1
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C-22 Vision Systems
Function menu
Menu structure diagram
Dialog menu
Expert menu
Ref image
Presence
Orient'n
Dimns'n
Surface
Conform
Position
Chip/Bur
Region
Position
End
Run mode
Set mode
Monitor mode
Up to 16 regions can be set.
Communications Terminal block
Device settings Normal *
Display Host link
Set key operation*
Refer to ProfiBus/DP
Startup mode
ProfiBus/DP setting
Error method
Version
Switch menu
Output RS-232C
System
Tool
Save
F150-C15E-3-PRT only
* Do not use it with
a dialog menu.
F150-C15E-3-PRT only
Communications Terminal block
Device settings Normal
Display Host link
Set key operation
Refer to ProfiBus/DP
Startup mode
ProfiBus/DP setting
Error method
Version
Switch menu
Output RS-232C
Adjust Shutter speed
Filtering
BGS levels
Calibration
Light control
Adjust
Position compensation
Filtering
BGS levels
Gravity and areaRegion
Gravity and axis
Edge position
Gray search
Direction
Gravity and area
Measurement region
Gravity and axis
Edge position
Edge pitch
Gray search
Precise search
Defect (arc)
Defect (box)
Defect (circumference)
Defect (line)
Density AVG
Relative search
JudgeExpression
Data
* The menu configuration for Set mode, if the Two-Camera Unit is used, will require additional camera settings.
Depending on the mode,
items may not be displayed.
Set mode
Monitor mode
Run mode
System
Tool
Save
*When the Two-camera Unit isused,
the measurement regionswill be as
follows:
Camera 0: 0 to 7
Camera 1: 8 to 15
*
When the Two-camera Unit isused,
the measurement regionswill be as follows:
Camera 1: 10 to 11 Camera 0: 0 to 1
(0 to 1)
(0 to 15)
F502-EN2-04.book Seite 22 Dienstag, 26. Juli 2005 5:48 17

F150-3
C-23F150-3
Dimensions (Unit: mm)
Camera
Console
F150-KP
50
87
23 5 10
12.5
2000
12 dia.
131.5
Controller
F150-C10E-3, F150-C50E-3,
F150-C15E-3-PRT,
F150-C10E-3-DRT
130
120
Four, 4.5 dia.
77.6
50
165 min.
90
100
4.1
8
F150-SLC20 (camera with F150-LTC20 intelligent lighting)
(85)
70
70
2.5
2.5
12
42.5
73 40
12
40
12 12 16.75
6.75
20
86.25
96.25
Two M4 holes with
depth of 10 mm
1/4-20UNC with dep
Mounting
dimensions
F150-SLC50 (camera with F150-LTC50 intelligent lighting)
F150-SL20A/SL50A (camera with lighting)
F150-S1A (camera only)
80
52.5
16 16
1616 60
2.5
90
90
40 (85)
2.5
6.75
20
93.25
16.75
103.25
Two M4 holes with
depth of 10 mm
1/4-20UNC with
depth of 10 mm
Mounting
dimensions
6739 (70.5)
431
25.4
2040.25
16.7550.25
6.75
Two M4 holes with
depth of 8 mm
1/4-20UNC with depth of 8 mm
Mounting
dimensions
8
48
(40)
40
37
11
25
15.5
30.5 1.5 F150 connector
F150
light connector
14.5
31
2021.25
16.7531.25
6.75
Two M4 holes with
depth of 8 mm
1/4-20UNC with depth of 8 mm
Mounting hole
dimensions
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C-24 Vision Systems
2-camera unit
LCD monitor CRT monitor
F150-A20
100
50
3.3
90
110
100–0.2
56
66
Two 4.5-dia.
(mounting holes)
56–0.2 Two M4 holes
Mounting hole
dimensions
F150-M05L F150-M09
POWER
SYNC
143
(145)
(155)
132
50min
46 max. (1.81 max.) *
Mounting plate thickness: 1.6 to 4.8
(100)
185 (5.5)
174
Tolerance:±1 mm
42.2
133.5
175.5
Mounting bracket
RCA/BNC Monitor Cable
Panel opening
dimensions
+0.5mm
0
+0.5mm
0
222 250
2335
143
190
160
22
50
In the interest of product improvement, specifications are subject to change without notice.
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
Cat. No. Q09E-EN-C01
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