Omron ZFX-C10-CD User manual

1ZFX
ZFX-C10/15-CD
Easy Vision – Touch,
Connect & Go
• Easy vision – intuitive teach & go
user interfaces
• Live – built-in LCD touch monitors
for setup and immediate feedback
• Communication – centralized setup &
inspection via Ethernet
• Versatile – app. 20 tools, 32
inspections per image
• Simplicity – auto-adjustment functions
for easy image setup
• Barcode & Datamatrix reading &
verification
Ordering Information
Controllers
Cameras
Appearance Power supply Circuit type Model
DC21.6 to 26.4V NPN ZFX-C10-CD
PNP ZFX-C15-CD
Appearance Type Setting distance Sensing area Model Remarks
Camera with
lighting
Monochrome
type
34mm to 49mm 5mm x 4.9mm to
9mm x 8.9mm (variable)
ZFX-SR10 Cable
length: 2m
38mm to 194mm 10mm x 9.8mm to
50mm x 49mm (variable)
ZFX-SR50
Color type 34mm to 49mm 5mm x 4.9mm to
9mm x 8.9mm (variable)
ZFX-SC10
34mm to 187mm 10mm x 9.8mm to
50mm x 49mm (variable)
ZFX-SC50
ZFX-SC50W(IP67)
67mm to 142mm 50mm x 49mm to
90mm x 89mm (variable)
ZFX-SC90
ZFX-SC90W(IP67)
115mm to 227mm 90mm x 89mm to
150mm x 148mm (variable)
ZFX-SC150
ZFX-SC150W(IP67)
Camera only Monochrome
type
The CCTV lens is selected according to the range
of detection and the installation distance.
ZFX-S –
Color type ZFX-SC
(ZFX-SC50)
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2Vision Systems
Cables Accessories
Specifications
Controller
Type Cable
length
Model
Camera
Cable*1
*1. It is necessary for ZFX-S and ZFX-SC. ZFX-SR_/SC_ is a cable drawing out
type, it doesn't use it.
Normal type 3m, 8m ZFX-VS
Robot cable type 3m ZFX-VSR
Camera
Extension
Cable
Normal type 3m ZFX-XC3A*2
*2. Up to two camera extension cables can be connected to the camera cable as
long as the total cable length between the controller and the camera does not
exceed 19 m.
8m ZFX-XC8A*2
Robot cable type 3m ZFX-XC3AR*2
Parallel I/O Cable 2m, 5m ZFX-VP
RS-232C Cable 2m ZFX-XPT2A
RS-422 Cable 2m ZFX-XPT2B
Monitor Cable 2m, 5m FZ-VM
Type Model
Console ZFX-KP (2m / 5m)
LCD Monitor FZ-M08
Panel Mount Adapters ZFX-XPM
Optional
Lighting*1
*1. It is possible to ZFX-SC50 and ZFX-SC90 use it.
bar lighting ZFV-LTL01
bar double-
lighting
ZFV-LTL02
bar low-angle
lighting
ZFV-LTL04
light source for
through beam
ZFV-LTF01
CCTV Lenses/Extension Tubes 3Z4S-LE series
External Lighting 3Z4S-LT series
Strobe Controller*2
*2. It is possible to ZFX-S and ZFX-SC use it. It uses it so that the controller may
control an external lighting.
Manufactured by
MORITEX Corporation
3Z4S-LT
MLEK-C100E1TSX
Item ZFX-C10-CD ZFX-C15-CD
Number of connected cameras 1
Connectable camera ZFX-SR_/SC_/S/SC
Processing resolution When ZFX-SR_/SC_ is connected:464 (H) x464 (V)
When ZFX-S/SC is connected:608 (H) x464 (V)
Display LCD monitor 3.5" TFT color LCD (320 x 240 pixels)
Indicator "Measuring" indicator (color: green): RUN
Trigger indicator (color: blue): ENABLE
Judgment indicator (color: orange): OUTPUT
Error indicator (color: red): ERROR
Exter-
nal I/F
Parallel Interface Input 12 points (RESET, DSA, DI0 to 8, TRIG)
Output 22 points (OR, ERROR, RUN, ENABLE, GATE, STGOUT0, DO0 to 15)
Circuit type NPN PNP
Serial Interface USB2.0 1 port, FULL SPEED, MINI-B connector
RS-232C 1 port, max. 115200 bps (cannot be used simultaneously with RS-422 interface)
RS-422 1 port, max. 115200 bps (cannot be used simultaneously with RS-232C interface)
Network
communications
Ethernet 1 port, 100BASE-TX/10BASE-T
Monitor output Analog RGB output, 1 ch (resolution VGA: 640 x 480)
Memory card I/F SD card slot 1 ch
Operation I/F Touch panel, key operation, console connection
Main
functions
Number of registered banks 32 banks
Number of setup items 32 items/1 bank
Measurement
items
Shape inspection Pattern search, sensitive search
Size inspection Area
Edge inspection Position, width, count
Brightness/color inspection Brightness, HUE
Application-based
inspection
Defects
Code reading Barcode (WPC(JAN/EAN/UPC), Code 39, Codebar (NW-7),
ITF (Interleaved 2 of 5), Code 93, Code 128, GS1-128, GS1 Databar,
Pharmacode)
Datamatrix (ECC200, QR Code,MicroQR Code,PDF417,MicroPDF417,
Maxi Code, AZtec Code, Codablock)
Postion correction 1 model search, 2 model search, position, area
Support Image memory function Max. 100 images
Menu language Japanese/English (can be switched)
Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
Current consumption 1.5 A max.
Insulation resistance Across all lead wires and controller case: 20 M (by 250 V megger)
Dielectric strength Across all lead wires and controller case, 1000 VAC, 50/60 Hz, 1 min
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3ZFX
Camera
Operation environment
robustness
Ambient temperature range Operating: 0 to + 50°C, Storage: -15 to +60°C
(with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere No corrosive gases allowed
Degree of protection IP20 (IEC60529)
Vibration resistance
(durability)
Vibration frequency: 10 to 150 Hz Single-amplitude: 0.35 mm Acceleration:
50 m/s210 times for 8 minutes
Shock resistance
(destructive)
150 m/s23 times each in 6 directions
(up/down, left/right, forward/backward)
Material Case: Polycarbonate (PC), Plate face: PMMA
Weight Approx. 620 g
Accessories Touch pen (ZFX-TP), Exhaust unit (ZFX-EU), Terminal block adapter
(ZFX-XTB), Ferrite core (2 p'ces), Instruction Sheet
Item ZFX-SR10 ZFX-SR50 ZFX-SC10 ZFX-SC50
/SC50W
ZFX-SC90
/SC90W
ZFX-SC150
/SC150W
ZFX-S
(monochrome type)
ZFX-SC
(color type)
Detection range (H x V) 5 mm x
4.9 mm to
9 mm x
8.9 mm
(variable)
10 mm x
9.8 mm to
50 mm x
49 mm
(variable)
5 mm x
4.9 mm to
9 mm x
8.9 mm
(variable)
10 mm x
9.8 mm to
50 mm x
49 mm
(variable)
50 mm x
49 mm to
90 mm x
89 mm
(variable)
90 mm x
89 mm to
150 mm x
148 mm
(variable)
The CCTV lens is selected
according to the detection
range and the setting dis-
tance.
Setting distance (L) 34 mm to 49
mm
38 mm to
194 mm
34 mm to 49
mm
31 mm to
187 mm
67 mm to
142 mm
115 mm to
227 mm
Relationship between
setting distance and
detection range
Image capture element All-pixel capture inter-line
transfer type 1/3" CCD
(monochrome)
All-pixel capture inter-line transfer type 1/3" CCD (color) All-pixel cap-
ture inter-line
transfer type
1/3" CCD
(mono-
chrome)
All-pixel cap-
ture inter-line
transfer type
1/3" CCD
(color)
Effective number of pixels 659(H) x 494 (V)
Pixel size 7.4 µm (H) x 7.4 µm (V)
Shutter speed 1/170s to 1/20000s
Partial function
(partial capture)
OFF 1/2 partial, 1/4 partial Not available 1/2 partial,
1/4 partial
Image rate function Fine, Normal, High speed Not available Fine,
Normal, High
speed
Not available
Frame rate (at capture
of entire screen)
96 fps 90 fps
Lens mount – (with Lens) C mount
Lighting Lighting
method
Pulse lighting –
LED Red LED White LED
Type Direct lighting
Guide light Available (center,
measurement region)
Not available
Optional
lighting I/F
Not available Not
available
Available
(ZFV-LT Series)
Not
available
Available
External lighting:
3Z4S-LT Series
Flash Controller:
made by Moritex
Corporation 3Z4S-LT
MLEK-C100E1TSX
Indicator
Class*1
– Class 1 Class 2 Class 2 Class 1 –
Ratings Power
supply volt-
age (sup-
plied from
Controller)
15 VDC 15 VDC, 48 VDC 15 VDC, 48 VDC
Current
consumption
Approx. 200 mA Approx. 350 mA (15 VDC: approx.
150 mA, 48 VDC: approx. 200 mA)
(including current consumption when
optional lighting is connected)
Approx. 100 mA
Item ZFX-C10-CD ZFX-C15-CD
Detection
range V
H
34
mm
49
mm
5mm 9mm
Detection ran
g
e
(
H
)
Setting distance (L)
38
mm
194
mm
Detection ran
g
e
(
H
)
Setting distance (L)
10mm 50mm
34
mm
49
mm
5mm 9mm
Detection ran
g
e
(
H
)
Setting distance (L)
31
mm
187
mm
Detection ran
g
e
(
H
)
Setting distance (L)
10mm 50mm
Detection ran
g
e
(
H
)
Setting distance (L)
50mm 90mm
67
mm
142
mm
Detection ran
g
e
(
H
)
Setting distance (L)
90mm 150mm
115
mm
227
mm
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4Vision Systems
Operation
environment
robustness
Ambient
temperature
range
Operating: 0 to + 40°C, Storage: -20 to +65°C (with no icing or condensation) Operating: 0 to + 50°C,
Storage: -20 to +65°C
(with no icing or condensa-
tion)
Ambient hu-
midity range
Operating and storage: 35% to 85% (with no condensation)
Ambient
atmosphere
No corrosive gases allowed
Degree of
protection
IP65 (IEC60529) ZFX-SC___: IP65 (IEC60529),
ZFX-SC___W: IP67 (IEC60529)
IP20 (IEC60529)
Dielectric
strength
1000 VAC 50 Hz/60 Hz 1 min 500VAC 50 Hz/60Hz
1 min
Vibration
resistance
(durability)
10 to 150 Hz Single-amplitude 0.35 mm 10 times for 8 min each in X, Y, and Z directions
Shock
resistance
(destructive)
150 m/s23 times each in 6 directions (up/down, left/right, forward/backward)
Connection method Cable built-in type (cable length: 2 m) Connector connection type
(camera cable
ZFX-VS/VSR required)
Material Case: ABS, mounting fixture: PBT Case: Aluminum die-cast,
Cover: Zinc-plated
copper plate 0.5 mm thick,
Camera mounting base:
ABS
Weight Approx. 200 g (including mounting
fixture and cable)
Approx. 270 g
(including
mounting
fixture
and cable)
Approx. 300 g
(including
mounting
fixture
and cable)
Approx. 600 g
(including
mounting
fixture
and cable)
Approx. 80 g
Accessories mounting fixture
(ZFV-XMF) 1 p'ce,
Ferrite core 2 p'ce,
Instruction Sheet
mounting
fixture
(ZFV-XMF)
1 p'ce,
Ferrite core
2 p'ces,
Instruction
Sheet
mounting
fixture
(ZFV-XMF2)
1 p'ce,
Ferrite core
2 p'ces,
Warning
label 1,
Instruction
Sheet
mounting
fixture
(ZFV-XMF2)
1 p'ce,
Ferrite core
2 p'ces,
Warning
label 1,
Instruction
Sheet
Ferrite core
2 p'ces,
Instruction
Sheet
Instruction Sheet
*1. Applicable standards IEC60825-1:1993 +A1:1997 +A2:2001, EN60825-1:1994 +A2:2001
Item ZFX-SR10 ZFX-SR50 ZFX-SC10 ZFX-SC50
/SC50W
ZFX-SC90
/SC90W
ZFX-SC150
/SC150W
ZFX-S
(monochrome type)
ZFX-SC
(color type)
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5ZFX
CCTV Lenses
The CCTV Lenses and Extension Tubes described in this page are not yet released.
Optical Graph
If using the ZFX-S/SC Camera (Camera only), refer to the optical graph below and select the lens and Extension Tubes.
The lens to be selected will depend on the size of the measurement object and the camera distance.
CCTV Lenses
CCTV Lens
Model 3Z4S-LE
ML-0614
3Z4S-LE
ML-0813
3Z4S-LE
ML-1214
3Z4S-LE
ML-1614
3Z4S-LE
ML-2514
3Z4S-LE
ML-3519
3Z4S-LE
ML-5018
3Z4S-LE
ML-7527
3Z4S-LE
ML-10035
Appearance
Focal length 6 mm 8 mm 12 mm 16 mm 25 mm 35 mm 50 mm 75 mm 100 mm
Brightness F1.4 F1.3 F1.4 F1.4 F1.4 F1.9 F1.8 F2.7 F3.5
Filter size M27 P05 M25.5 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M30 P0.5 M30 P0.5 M30 P0.5
■Meaning of Optical Graph
Camera Only ZFX-S/SC
The X axis of the graph shows
the field of vision L (mm), and
the Y axis shows the camera
distance A (mm).
Camera
Extension Tube
thickness:
t (mm)
Camera
distance
A (mm)
Field of vision (mm)
Lens
The value "t0" indicates
applications where an
Extension Tube is not
needed and the value "t5"
indicates applications
where a 5-mm Extension
Tube is used.
40
100
1000
10000
4 10 100 1000
ML-0614
ML-0813
ML-1214
ML-1614
ML-2514
ML-3519
ML-5018
t0
t0.5
t1
t0
t0.5
t1
t1.5
t0
t0.5
t1
t1.5
t2
t0
t0.5
t5
t1.5
t2
t15
t10
t0
t0.5
t1
t1.5
t1.5
t2
t5
t10
t20
t0
t0.5
t1
t2
t5
t10
t15
t20
t25
t1.5
t2
t10
t15
t20
t25
t30
t35
t40
t1
t5
t0
200
1000
10000
2 10 100 1000
ML-7527
ML-10035
t2
t5
t10
t15
t20
t30
t35
t50
t45
t5
t10
t15
t20
t25
t30
t40 t35
t45
t50
t60
t0
t2
t40
t25
t0
3Z4S-LE
3Z4S-LE
Camera distance A (mm) Camera distance A (mm)
Field of vision L (mm)
Field of vision L (mm)
t: Extension
Tube length
30 dia. 30 34.5
30 dia. 34.5
30 dia. 24.5
30 dia. 24.5
30 dia. 29
30 dia. 37
32 dia. 42.5
32 dia. 43.9
32 dia.
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6Vision Systems
External Dimensions
(Unit: mm)
Controllers
ZFX-C10/15-CD
Optional Lighting
ZFV-LTL01 ZFV-LTL04
ZFV-LTL02 ZFV-LTF01
15
(90)
32
7.5
145
(130)
122
97.5
4.5 82
72
(130)
52
6.58
38.42
(75)
760.23
4
62
37.4
69
74
20
20 ± 0.1
69
± 0.1
8
± 0.1
10.7
298
14
2000+100
0
Two sets of three, M3
Depth: 5
Two, M3
Depth: 5
20
P5.8 × 9= 52.2
Mounting Hole Dimensions
Mounting Hole Dimensions
350+35
0
59.9
3.2
33
90°
140
165.4
100
20
20
140
165.4
100
20 20
20
2000
+100
0
85
85
62
Four, M4
(through-hole)
P5.8 × 9= 52.2
100 ± 0.1
100
± 0.1
Mounting Hole Dimensions
100±0.1
100±0.1
59.9
85
85
140
3.2
33
100
20
20
140
100
20 20
165.4
350 +35
0
2000+100
90°
Four, M4
(through-hole)
20
62
P5.8 ×9= 52.2
Mounting Hole Dimensions
0
74
74
2000
+100
0
103
1
70
70
109
Four, M3
Depth: 8
(light-emitting surface)
(light-
emitting
surface)
22
74±0.1
74±0.1
Mounting Hole Dimensions
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7ZFX
Cameras
ZFX-SR10/SR50 ZFX-SC90/90W
ZFX-SC10 ZFX-SC150/150W
ZFX-SC50/50W ZFX-S/SC
LCD Monitor Console
FZ-M08 ZFX-KP
67.9
17.95.6
26.2
38.14 34
20
1/4-20UNC
Depth 6
2-M4
Depth 6
Mounting hole
dimensions
20 ± 0.1 2-M4
Focus adjustment control
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
Mounting brackets can be mounted on each side.
8
4
30 (6.36)
30
(6.36)
3417.933.6
32
23.7
32
33.6
83.7
33 5.6
9.8
26.2
38.14 34
20
1/4-20UNC
Depth 6
2-M4
Depth 6
38.9
Mounting hole dimensions
20 ± 0.10
35.5
8.5 7
Output for external lighting
35.5
8.5
8.5 4
Focus adjustment control
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
8
Mounting brackets can be mounted on each side.
3433
52.5
52.5
39
30.45
2-M4
0.8 17.95.6
67.9
26.2
38.14
1/4-20UNC
Depth 6
34
20
33.6
2-M4
Depth 6
Mounting hole
dimensions
20 ± 0.1 2-M4
30
(6.36)
30
(6.36)
4
8
Focus adjustment control
Heat-resistant PVC shielded cable
5.8 mm dia. standard length 2 m
17.934 Mounting brackets can be mounted on each side.
32
32
33.6
23.7
110.2
59.5
38.14
26.2
Heat-resistant PVC shielded
cable 6.2 mm dia. standard
length 2 m
8
Mounting surface
35
57
98
12
Heat-/oil-resistant PVC shielded cable
5 mm dia. standard length 200 mm
2-M4, depth 6
U1/4-20UNC, depth 5
Mounting hole dimensions
2-M4
10
20 ± 0.1
10
140
140
Focus adjustment
control
33
7
8.5
8.5
4
8.5
73.2
86
26.5
9.8
5.6
26.2
38.14
38.9
34
20
1/4-20UNC
Depth 6
2-M4
Depth 6
20 ± 0.1
Mounting hole dimensions
2-M4
Focus adjustment control
Heat-resistant PVC shielded cable
6.2 mm dia. standard length 2 m
35.5
5(6.36)
(6.36)
3
8
35.5
8
Output for external lighting
34
26.5
52.5
52.5
30.45
39Mounting brackets can be mounted on each side.
25.5
31
(15.5)
28 1"-32UN-2A (C mount)
(14.5)
20 ± 0.1
1/4"-20UNC, depth 8
21.25 ± 2 2-M4, depth 8
(4.8)
(8.8 mm dia.)
(18.85)
(29.5)
31.25 ± 2
28 mm dia.
54.5 (6.3)
8(46.5)
944.5
11 29
(130)
(172)
230
(85.5) (6)
(90)
221.5 +0.5
-0 mm
161.5 +0.5
-0 mm
Panel cutout dimensions
(129.4)
171
(103.5) (31.5)
40
Mountable plate thickness: 1.6 to 4.8
75 4-M4
75 26
(173.4)
(185)
161
220
20.5
48
135 18.6
Heat-resistant PVC shielded cable
4.8 mm dia. standard length 2 m,5m
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8Vision Systems
In the interest of product improvement, specifications are subject to change without notice.Cat. No. Q26E-EN-01
OMRON EUROPE B.V.
Wegalaan 67-69,
NL-2132 JD, Hoofddorp,
The Netherlands
Phone: [phone]
Fax: [phone]
www.omron-industrial.com
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