Orbea Occam Carbon 2020 Series User manual

BLUE PAPER
OCCAM
CARBON & HYDRO 2020
TECHNICAL MANUAL

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20202 | ORBEA ORBEA | 3
INDEX
GEOMETRY & ERGONOMY 4
TECHNICAL SPECIFICATIONS 6
HEADTUBE 8
REAR AXLE PIVOT 9
LINKAGE 10
SHOCK HARDWARE 12
MAIN PIVOT CARBON 13
MAIN PIVOT HYDRO 14
FRAME HARDWARE 15
CHAINGUIDE 17
LINKAGE ASSEMBLY 18
CABLING 20
SAG MEASUREMENT 22
DPX2 VOLUME REDUCERS 23
MAINTENANCE 24
WARRANTY 26
ADDITIONAL INFORMATION 27

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20204 | ORBEA ORBEA | 5
SIZE S M L XL
1 - SEAT TUBE (C-T) 381 419 457 508
2 - TOP TUBE (EFF) 565 592 619 649
3 - HEAD TUBE 95 105 120 140
4 - CHAINSTAY 440 440 440 440
5 - BB HEIGHT 336 336 336 336
6 - BB DROP 35 35 35 35
7 - WHEELBASE 1165 1194 1224 1259
8 - HEAD ANGLE 66º 66º 66º 66º
9 - SEAT ANGLE 77º 77º 77º 77º
11 - REACH 425 450 474 500
12 - STACK 604 613 627 646
13 - FORK LENGTH 547 547 547 547
GEOMETRY & ERGONOMY
HEIGHT ( CM )HEIGHT ( IN )SIZE
150 -165 59.1”-65.0” S
160-175 63.0”-68.9” M
170-185 66.9”-72.8” L
180-198 70.9”-78.0” XL
* Estimated measurements

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20206 | ORBEA ORBEA | 7
TECHNICAL SPECIFICATIONS
OCCAM CARBON OCCAM HYDRO
FRAME MATERIAL
FRONT TRIANGLE CARBON OMR ALLOY HYDRO TRIPLE BUTTED
HIGH POLISHED
REAR TRIANGLE CARBON OMR ALLOY HYDRO TRIPLE BUTTED
LINKAGE ALLOY ALLOY
OCCAM CARBON & HYDRO
INTENDED USE TRAIL, ALL MOUNTAIN, ENDURO
SIZES S,M,L,XL
REAR TRAVEL 140mm
MAX FRONT FORK TRAVEL 140mm (150mm OPTION)
WHEEL SIZE 29” (ALL SIZES)
TYRE MAX SIZE 29X2.6
FORK OFFSET 44mm (both 140 and 150 travel)
BOTTOM BRACKET BSA 73MM THREADED
HEADSET INTEGRATED 1 1/8-1,5
REAR AXLE STANDARD BOOST 148X12
REAR AXLE MEASUREMENTS 12X187
REAR AXLE THREAD PITCH 1.5mm
SEATPOST DIAMETER 31.6mm
SEATCLAMP INT DIAMETER 35mm
MAX SEATPOST INSERTION S(213mm) M(240mm) L(280mm) XL(280mm)
FRONT DERAILLEUR N/A 1X ONLY
MAX CHAINRING SIZE 34T ROUND/32T OVAL
MIN CHAINRING SIZE 30T
REAR BRAKE DISC POST MOUNT
OCCAM CARBON & HYDRO
MAX REAR ROTOR SIZE 200mm
MIN REAR ROTOR SIZE 180mm
SHOCK LENGHT (EYE-TO-EYE)250mm
SHOCK STROKE 50mm
SHOCH HARDWARE
FRONT TRIANGLE 8X21,844
SHOCK EXTENDER 8X15,748
CHAIN GUIDE YES CARBON. DIRECT MOUNT ON CHAINSTAY
NO HYDRO
ICGS05 MOUNT NO
CABLING INTERNAL (FULL HOUSING)
LEFT-ROAD CABLING READY YES
BOTTLE HOLDER ONE (ALL SIZES)
DI2 COMPATIBLE NO
DRIVETRAIN COMPATIBILITY 11 AND 12 SPEED
POWER METER COMPATIBILITY CONSULT MANUFACTURER´S SPECIFICATIONS
SAG RECOMENDADO 25%-30%
* Not all calipers and rotors in the market are compatible with all frames.
All componets specicated from Orbea have been tested. For aftermarket options, check componentes dimensions
and tolerances befores purchasing.

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 20208 | ORBEA ORBEA | 9
Revisión: 5
ORBEA All Rights Reserved
HEADTUBE REAR AXLE PIVOT
HEADSET KIT OCCAM 2020 CARBON: YES | HYDRO: YES
KIT Nº: Y0000127 QUANTITY
HEADSET ACROS 11/8-1,5 INT 1
TOPCAP. ACROS 11/8 1
REAR AXLE 12X148 CARBON: YES | HYDRO: YES
01 ART Nº: 11100064 QUANTITY
REAR AXLE 12x148 1
REAR AXLE BEARING KIT CARBON: YES | HYDRO: YES
04 KIT Nº: Y0000129 QUANTITY
BEARINGS REAR AXLE 6803 2
DERAILLEUR HANGER CARBON: YES | HYDRO: YES
02 ART Nº: 15430176 QUANTITY
DERAILLEUR HANGER 1
KIT AXLE PIVOT (HANGER NOT INCLUDED) CARBON: YES | HYDRO: YES
03 KIT Nº: Y0000128 QUANTITY
3.1 LEFT AXLE INSERT NUT 1
3.2 O-RING LEFT 13X1 1
3.3 CIRCLIP LEFT SB26 1
3.4FIXING RING RIGHT 1
UPPER
45º
3
7,5
Ø 42
Ø 52,1
Ø 58
Ø 48
LOWER
3.1
2
4
3.4
1
3.2
3.3
4
6
10 Nm

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202010 | ORBEA ORBEA | 11
LEFT LINKAGE KIT CARBON: YES | HYDRO: YES
05 KIT Nº: Y0000130 QUANTITY
5.1 LEFT LINKAGE 1
5.2 LINKAGE BOLT 1
RIGHT LINKAGE KIT CARBON: YES | HYDRO: YES
06 KIT Nº: Y0000131 QUANTITY
6.1 BIELETA DRCHA 1
6.2 TORNILLO BIELETA 1
LINKAGE AXLE CARBON: YES | HYDRO: YES
07 ART Nº: 12330045 QUANTITY
LINKAGE AXLE 1
SHOCK EXTENDER CARBON: YES | HYDRO: YES
10 ART Nº: 122330048 QUANTITY
SHOCK EXTENDER 1
LINKAGE HARDWARE KIT (BOTH SIDES) CARBON: YES | HYDRO: YES
08 KIT Nº: Y0000132 QUANTITY
8.1 LINKAGE/SEATSTAY BOLT 2
8.2 LINKAGE/SHOCK EXT BOLT 2
8.3 LINKAGE/SEATSTAY WASHER 4
8.4 LINKAGE/SHOCK EXT WASHER 2
LINKAGE BEARING KIT CARBON: YES | HYDRO: YES
09 KIT Nº: Y0000133 QUANTITY
9.1 BEARINGS LINKAGE/SEATSTAY 6800 4
9.2 BEARING LINKAGE/SHOCK EXT 6802 2
9.3 BEARING LINKAGE/FRAME 6804 2
5
10 Nm
8
15 Nm
5
15 Nm
5
10 Nm
8
15 Nm
5
15 Nm
638
LINKAGE
8.2
8.1
8.3
9.1
9.1
8.3
8.4
10
9.3 8.4
8.3
9.1
9.1
8.3
8.1
5.2 5.1
9.2 8.2
9.2
6.2 6.1 7 9.3
Serie 200
Serie 600

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202012 | ORBEA ORBEA | 13
SHOCK HARDWARE KIT CARBON: YES | HYDRO: YES
11 KIT Nº: Y0000134 QUANTITY
11.1 SHOCK-FT BOLT 1
11.2 SHOCK-FT WASHER 1
11.3 SHOCK-SHOCK EXT. BOLT 1
KIT HARDWARE MAIN PIVOT CARBON CARBON: YES | HYDRO: NO
12 KIT Nº: Y0000135 QUANTITY
12.1 EXPANDER BOLT 1
12.2 EXPANDER WASHER 1
12.3 EXPANDER CONE 1
12.4 MAIN PIVOT AXLE 1
12.5 PRELOAD WASHER 1
12.6 O-RING MAIN PIVOT AXLE 1
12.7 PRELOAD BUSHING MAIN PIVOT 1
MAIN PIVOT BEARING KIT CARBON CARBON: YES | HYDRO: NO
13 KIT Nº: Y0000136 CANTIDAD
13.1 MAIN PIVOT BEARING LEFT 6803 1
13.2 MAIN PIVOT BEARING RIGHT 6802 1
54
3
2
1
4
5 Nm
8
20 Nm
5
10 Nm
5
10 Nm
SHOCK HARDWARE MAIN PIVOT CARBON
11.1 11.2
13.1
12.6
12.2
12.4
12.7
12.5
12.3
12.1
13.2
11.3

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202014 | ORBEA ORBEA | 15
KIT HARDWARE MAIN PIVOT HYDRO CARBON: YES | HYDRO: NO
14 KIT Nº: Y0000154 QUANTITY
14.1 MAIN PIVOT NUT HYDRO 1
14.2 MAIN PIVOT WASHER HYDRO 2
14.3 MAIN PIVOT AXLE HYDRO 1
KIT BEARINGS MAIN PIVOT HYDRO CARBON:NO | HYDRO: YES
15 KIT Nº: Y0000155 QUANTITY
15.1 MAIN PIVOT BEARING HYDRO 6801 2
MAIN PIVOT HYDRO
14.2
14.2 14.315.1
15.1
14.1
DOWNTUBE PROTECTOR CARBON CARBON: YES | HYDRO: NO
16 ART Nº: 11000386 QUANTITY
DOWNTUBE PROTECTOR CARBON 1
RIGHT CHAINSTAY PROTECT CARBON CARBON: YES | HYDRO: NO
17 ART Nº: 11000388 QUANTITY
RIGHT CHAINSTAY PROTECT CARBON 1
DOWNTUBE PROTECTOR HYDRO CARBON: NO | HYDRO: YES
19 ART Nº: 11000542 QUANTITY
PROTECTOR TUBO DIAGONAL HYDRO 1
KIT CHAINSTAY PROTECTOR CARBON CARBON: YES | HYDRO: NO
18 KIT Nº: Y0000137 QUANTITY
18.1 CHAINSTAY PROTECTOR CARBON 1
18.2 BOLT M3X12 1
17
FRAME HARDWARE
16 19
CHAINSTAY PROTECTOR HYDRO CARBON: NO | HYDRO: YES
20 ART Nº: 11000541 QUANTITY
PROTECTOR BASE DRCHA HYDRO 1
18
20
16
15 Nm
6
15 Nm

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202016 | ORBEA ORBEA | 17
KIT CHAINGUIDE OCCAM 20 CARBON: YES | HYDRO: NO
23 KIT Nº: Y0000139 QUANTITY
23.1 BOLT M3X15 2
23.2 CHAINGUIDE OCCAM 20 1
23.3 CHAINGUIDE BRACKET 1
23.4 NUT M3 1
23.5 CHAINGUIDE WASHER 4
CHAINGUIDE
23.1
23.1
23.2
23.3
23.4
23.5
CABLESTOP KIT OCCAM 20 CARBON: YES | HYDRO: YES
22 KIT Nº: Y0000138 QUANTITY
22.1 C.STOP GEAR-BRAKE DOWNTUBE 2
22.2 C.STOP BRAKE CHAINSTAY 1
SEATPOST CLAMP OCCAM 20 HYDRO/CARBON CARBON: YES | HYDRO: YES
21 ART Nº: 11160004 QUANTITY
SEATPOST CLAMP occam 20 hydro/carbon 34.9 1
FRAME HARDWARE
21
22.1
22.2
22.3
22.3
Serie 200

TECHNICAL MANUAL BLUE PAPER OCCAM CARBON & HYDRO 202018 | ORBEA ORBEA | 19
PRELOAD TOOL KIT OCCAM 20 CARBON: YES | HYDRO: YES
KIT Nº: Y0000141 QUANTITY
PRELOAD TOOL OCCAM 20 1
PRELOAD TOOL WASHER OCCAM 20 1
Serie 200
Serie 600
638
5
15 Nm
Montar la bieleta opuesta en el eje
With the frame bearings already installed on the frame,
install the linkage pre-assembly into the frame.
638
Linkage axle and arm pre-assembly with bearings and bolt.
Apply threadlock on the free end of the axle.
M6x20 Allen bolt
01
03
02 04 05
06
Linkage arm
Occam 2020 linkage axle
The linkage pre-assembly
must be done on the
non-threaded end of the
axle.
Install the right
linkage arm onto
the axle.
Screw the preload into
the axle and turn to it to
preload the assembly.
Apply
threadlock
on the axle´s
end before
installing
it into the
linkage arm.
2. Remove the preload tool.
1. Tighten the M6x20 Allen bolt.
LINKAGE ASSEMBLY
5
15 Nm