Orbea eMX Series 2019 User manual

BLUE PAPERS
eMX
TECHNICAL MANUAL

TECHNICAL MANUAL BLUE PAPERS eMX2 | ORBEA ORBEA | 3
INDEX
GEOMETRY & ERGONOMY 4
COMPATIBILITY 5
PARTS AND HARDWARE 6
TECH SPECS 12
PARTS & HARDWARE 15
INSTRUCTIONS 19
IWOK TRIO BUTTON 24
SOFTWARE 29
X35 MAINTENANCE 30
FRAME AND MATERIAL 32
ORBEA WARRANTY 34
ADDITIONAL INFORMATION 35

TECHNICAL MANUAL BLUE PAPERS eMX4 | ORBEA ORBEA | 5
SIZE 24
1 - SEAT TUBE (C-T) 300
2 - TOP TUBE (EFF) 562
3 - HEAD TUBE 110
4 - CHAINSTAY 400
5 - BB HEIGHT 270
6 - BB DROP 30
7 - WHEELBASE 998
8 - HEAD ANGLE 71º
9 - SEAT ANGLE 72º
10 -STANDOVER 656
11 - REACH 394
12 - STACK 518
13 - FORK LENGTH 418
14 - RAKET 35
15 - TRAIL LENGTH 66
GEOMETRY & ERGONOMY
HEIGHT (CM)HEIGHT (in) SIZE
135-155 53.1”-61.1” 24
COMPATIBILITY
FRAME MATERIAL ALUMINIO 6061
SIZES 1 (24”)
REAR DROPOUTS STANDARD 135MM X 10MM / 12MM AXLE NUTS AND ALIGNING WASHERS
SEATPOST DIAMETER 2 7, 2M M
MAX. SEATPOST INSERT 250MM
MIN. SEATPOST INSERT 100MM
SEATCLAMP DIAMETER 31.8MM
DROPPER SEATPOST COMPATIBLE NO
FORK TRAVEL 80MM
HEADSET 1 1/8 SEMI INTEGRATED WITH STEERING STOPPER
BOTTOM BRACKET BSC 68MM-1,37”
FRONT DERAILLEUR N/A (1X ONLY)
MAX CHAINRING SIZE 32T ONLY
BRAKES DISC BRAKE ONLY / FLAT MOUNT (140) WITH POSTMOUNT
ADAPTER (160)
MAX ROTOR SIZE REAR 160MM
WHEEL SIZE 24”
MAXIMUN TYRE SIZE 24 X 2,6
BOTTLE CAGE MOUNT 1 (DOWNTUBE)
KICKSTAND OPTION NO
CABLING INTERNAL (IN DOWNTUBE, FULL HOUSING) / EXTERNAL (ON
CHAINSTAYS, FULL HOUSING)
ELECTRONIC SHIFTING
COMPATIBLE NO
MUADGUARD COMPATIBILTY NO
REAR RACK COMPATIBILTY NO

TECHNICAL MANUAL BLUE PAPERS eMX6 | ORBEA ORBEA | 7
PARTS & HARDWARE
COMPONENTS LIST
7
6.3
6.3
6.2
6.1
5.1 5.2
10
8
6.4
9
05 KIT Nº: Y0000110
EMX24 CABLE GUIDE KIT TOOL RECOMM. TORQUE
5.1
CABLE GUIDE DOUBLE CLIP BB LEFT
WAHSER 10X5X1
BOLT M5X8 Allen 3mm 2,5-3Nm
5.2
CABLE GUID SINGLE CLOSED BB RIGHT
WASHER 10X5X1 (X3)
BOLT M5X8 Allen 3mm 2,5-3Nm
5.3
CABLE GUIDE CLIP SINGLE LEFT CHAINSTAY
CABLE GUIDE SINGLE CLOSED LEFT CHAINSTAY
WASHER 10X5X1
BOLT M5X10 Allen 3mm 2,5-3Nm
5.4
CABLE GUIDE CLIP SINGLE LEFT CHAINSTAY
ARANDELA 10X5X1
TORNILLO M5X10 Allen 3mm 2,5-3Nm
5.5
CABLE GUIDE CLIP SINGLE LEFT CHAINSTAY
WASHER 10X5X1
BOLT M5X10 Allen 3mm 2,5-3Nm
5.4
5.5
5.3
11
6
5.1 5.2
06 KIT Nº: Y0000108
BOLT KIT EMX 24 TOOL RECOMM. TORQUE
6.1 COUNTERSUNK BOLT BB LID L25 M5x5 Allen 3mm 2,5-3Nm
6.2
BOLT BB LID-BATTERY-FRAME M5X15 Allen 3mm 2,5-3Nm
WASHER 10X5X1
6.3
BOLTS BATTERY -FRAME M5X10 (X2) Allen 3mm 2,5-3Nm
WASHER 10X5X1 (X2)
6.4 GRUBSCREW PASS SENSOR M4X10 Allen 2mm 1-2Nm
BOLTS BOTTLE HOLDER M5X10 (X2) Allen 3mm 2,5-3Nm
07 KIT Nº: Y0000109
GROMMET KIT EMX24 TOOL RECOMM. TORQUE
GROMMET DT LEFT BRAKE-GEAR-TRIO SCOTTED 30X10
GROMMET DT RIGHT BLIND 30X10
GROMMET ST BLIND 22X8

TECHNICAL MANUAL BLUE PAPERS eMX8 | ORBEA ORBEA | 9
08 KIT Nº: 11160734
SEATPOST CLAMP TOOL RECOMM. TORQUE
SEATPOST CLAMP 31.8 BLACK Allen 4mm 5-6Nm
02 KIT Nº: 15430169
DERAILLEUR HANGER TOOL RECOMM. TORQUE
GAIN V4 DERAILLEUR HANGER
03 KIT Nº: 11100474
X35 MOTOR CABLE PROTECTOR TOOL RECOMM. TORQUE
X35 MOTOR CABLE PROTECTOR V2
04 KIT Nº: Y0000113
ROTOR BOLTS KIT TOOL RECOMM. TORQUE
REAR ROTOR BOLT M5X6 Torx 25 (X6) 4Nm
01 KIT Nº: Y0000114
X35 AXLE NUTS KITS TOOL RECOMM. TORQUE
M12 AXLE NUTS (X2) Allen 8mm 18-25Nm
AXLE ALIGNING WASHER (X2)
10 KIT Nº: 11160033
PROTECTOR BASE TOOL RECOMM. TORQUE
CLEAR CHAINSTAY PROTECTOR STICKER
11 KIT Nº: 14030202
HEADSET TOOL RECOMM. TORQUE
1 1/8 STRAIGHT SEMI-INTEGRATED BLOCK LOCK (WITH STEERING
STOPPER)
09 KIT Nº: Y0000112
KIT BB LID EMX24 TOOL RECOMM. TORQUE
BATTERY BB LID
COUNTERSUNK BOLT L25 M5x5 Allen 3mm 2,5-3Nm
BOLT BB LID-BATTERY-FRAME M5X15 Allen 3mm 2,5-3Nm
WASHER 10X5X1
1
1
4
3
2

TECHNICAL MANUAL BLUE PAPERS eMX10 | ORBEA ORBEA | 11
PARTS & HARDWARE
X35 OF EBIKEMOTION
PART DESCRIPTION PART NUMBER
1 BATTERY CHARGER X35 (WITHOUT MAINS CABLE) 11200491
MAINS CABLE UE 11200475
MAINS CABLE UK 11200475
MAINS CABLE US 11200493
MAINS CABLE AUS 11200489
2 UPDATE GCU-USB CABLE (DEALERS ONLY) 90000031
3 EBIKEMOTION RANGE EXTENDER
4 X35 CHARGING POINT A/B TYPE (SQUARE CONNECTOR) 11200477
X35 CHARGING POINT C TYPE (ROUND CONNECTOR) 11200523
5 IWOK TRIO HANDLEBAR SWITCH. A/B TYPE (SQUARE CONNECTOR) 11200470
IWOK TRIO HANDLEBAR SWITCH. C TYPE (ROUND CONNECTOR) 11200525
6 X35 INTERNAL BATTERY (ONLY AS REPLACEMENT OPTION THROUGH DEALER)
7 PASS RPM SENSOR 11200524
8 X35 DRIVE UNIT (ONLY AS REPLACEMENT OPTION TRHOUGH DEALER)
9 X35 M12 ALIGNING WASHERS AND AXLE NUTS KIT Y0000114
10 X35 MOTOR CABLE PROTECTOR 11100474
11 X35 MAGNETIZED LOCKRING 11100478
12 X35 LIGHTS CABLE (F1000mm R2000mm) A/B TYPE (SQUARE CONNECTOR) 11200485
X35 LIGHTS CABLE (F1000mm R2000mm) C TYPE (ROUND CONNECTOR) 11200526

TECHNICAL MANUAL BLUE PAPERS eMX12 | ORBEA ORBEA | 13
BATTERY
CAPACITY: 245W/H
VOLTAGE: 36V
WEIGHT 1,5KG
CHARGE BALANCED
PANASONIC 18650GA 10S/2P LITHIUM CELLS
CAN BUS COMPATIBLE
INTEGRATED SMART ENGINE MANAGEMENT SYSTEM
ESTIMATED REGULAR USE LIFE SPAM: 5 YEARS
300 CYCLES: 80% CAPACITY
800 CYCLES: 60% CAPACITY
LIGHT COMPATIBILTY YES.
NEEDS EBIKEMOTION LIGHTS CABLE
COMPATIBLE LIGHTS
6V 4W BARE CABLE CONNECTION
MOTOR
EBIKEMOTION X35 3 PHASE BRUSHLESS
POWER: 250W
VOLTAGE: 36V
MAX TORQUE: 40Nm.
RATIO: 14:1
FREEHUB STANDARD: SHIMANO SPLINE 11 SPEED
INTERNAL SPEED SENSOR
MAX SPEED: 25KPH (EU), 20MPH (US)
WEIGHT: 2.1KG
32 SPOKES
AXLE: 12mm. LOCK-ON NUTS AND ALIGNING WASHERS
TECHS. SPECS
X35 OF EBIKEMOTION
RPM SENSOR
PASS SENSOR (IN RIGHT DROPOUT)
SENSOR MAGNET
MAGNETIZED CASSETTE LOCKRING
CONTROLLER
EBIKEMOTION X35 IWOK TRIO
SYSTEM´S ON/OFF SWITCH
LIGHTS SWITCH
CHANGE BETWEEN 3 ASSIST MODE
WALK ASSIST
VIBRATE FUNCTION
CLAMP DIAMETER: 22.2mm
CHARGER
EBIKEMOTION X35
110-220V AC 50-60Hz
42V-2A
X35 SPECIFIC LOCKRING CONNECTOR
EU,US,UK,AUS MAINS CABLE
EXTERNAL BATTERY (OPTIONAL)
CAPACITY: 208W/H
VOLTAGE: 36V
DISCHARGE: 2A
WEIGHT: 2KG
WATERPROOFNESS RATING
IP57
PHONE COMPATIBILITY (EBIMEMOTION APPS)
BLUETOOTH BLE 4.1 MINIMUM
ANDROID 8.0 OPERATING SYSTEM MINIMUN
IPHONE 4S MINIMUM
ANT+ COMPATIBLE: NO
CHARGIN POINT
EBIKEMOTION X35
2A CHARGING RATE
RUBBER SEALING

TECHNICAL MANUAL BLUE PAPERS eMX14 | ORBEA ORBEA | 15
TECHS. SPECS
X35 OF EBIKEMOTION
PARTS & HARDWARE
X35 FRAME / SYSTEM CROSSSECTION
The ebikemotion X35 system has gone through 3 different versions.
The functionaly of the system is the same on these 3 iterations. Howe-
ver, the battery and the components use different connectors. Please
check what version of the X35 system your bike uses before ordering
any component to make sure the part ordered matches the system
installed on your bike.
The motor cable connector remains unchanged throughout all versions.
Type A battery: All components except for the motor use a square connector
Type B battery: Same as Type A except for the PASS Sensor connector becoming round
Type C battery: The connectors on all components become round
Check the connector on the component you want to replace before ordering.
The version of the system your bike uses can be known by checking the connector on
the component you are about to replace or by opening the bottom bracket cover lid and
checking the PASS sensor and charging point connectors:
PASS and charging point connector are square: Type A battery
PASS sensor connector is round and charging point connector is square: Type B battery
Both connector are round: Type C battery
IWOK TRIO
LIGHT (OPTIONAL)
BATTERY
MOTOR X35
PAS SENSOR
(CHAINSTAY RIGHT)
CHARGING
PORT
ADHESIVE
3MM
METAL PLATE

TECHNICAL MANUAL BLUE PAPERS eMX16 | ORBEA ORBEA | 17
Freno trasero
Cambio
PARTS & HARDWARE
X35 CABLING
PARTS & HARDWARE
BRAKES AND DERAILLEUR CABLING
IWOK TRIO
CHANGE
BACK BRAKE
PASS
SENSOR
MOTOR
CABLE

TECHNICAL MANUAL BLUE PAPERS eMX18 | ORBEA ORBEA | 19
PARTS & HARDWARE
ACROS BLOCKLOCK HEADSET
INSTRUCTIONS
PAS SENSOR ASSEMBLY
1
Horquilla girada E MX 24
Revisión: 1
ORBEA All Rights Reserved

El sistema de bloqueo en la dirección Acros Blocklock evita
que la horquilla dañe el cuadro.
The Acros BlockLock headset with steering limiters stops
the top part of the fork´s crown from contacting the down-
tube in extreme steering positions.
When replacing the headset, always use original com-
ponents. The use of headsets without steering stoppers
might resolve in damage to the frame if the fork contacts
the downtube.
The distance between the PAS sensor and the eBikemo-
tion lock-ring must be smaller than 3mm in order for an
optimal RPM reading.