Orbea WILD HT 2020 User manual

BLUE PAPER
WILD HT
2020
TECHNICAL MANUAL

BLUE PAPER WILD HT 20202 | ORBEA ORBEA | 3TECHNICAL MANUAL
INDEX
GEOMETRY & ERGONOMY 4
TECHNICAL SPECIFICATIONS 6
HEADTUBE AND HEADSET 8
REAR AXLE 10
PROTECTORS 12
CHAINGUIDE 14
CABLING 15
OC COMPONENTS KIOX HOLDER 17
INTERNAL BATTERY PLATE 19
MOTOR ASSEMBLY 22
MAINTENANCE 24
ORBEA WARRANTY 26

BLUE PAPER WILD HT 20204 | ORBEA ORBEA | 5TECHNICAL MANUAL
SIZE S M L XL
1 - Seat tube (c-t) 390 390 415 440
2 - Top tube (eff) 575 595 624 653
3 - Head tube 115 130 145 160
4 - Chainstay 470 470 470 470
6 - Bb drop 63 63 63 63
7 - Wheelbase 1139 1160 1190 1221
8 - Head angle 67º 67º 67º 67º
9 - Seat angle 72,5º 72,5º 72,5º 72,5º
10 - Standover heigh 798 805 816 826
11 - Reach 375 390 415 440
12 - Stack 634 647 661 675
13 - Fork length 527 527 527 527
GEOMETRY AND ERGONOMY
HEIGHT (CM)HEIGHT (IN)SIZE
<165 <65.0” S
165-175 65.0”-68.9” M
175-185 68.9”-72.8” L
>185 >72.8” XL
*The sizing measurements are orientative.

BLUE PAPER WILD HT 20206 | ORBEA ORBEA | 7TECHNICAL MANUAL
TECHNICAL SPECIFICATIONS
FRAME MATERIAL ALUMINUM
INTENDED USE TRAIL, ALL MOUNTAIN
SIZES S,M,L,XL
FORK TRAVEL 120MM (27,5 Y 29)
WHEEL SIZE 27,5+ AND 29"
MAX. TYRE SIZE 29"X2.6 (EXTERNAL DIAMETER 746MM, WIDTH 70MM)
27,5"X3.0 (EXTERNAL DIAMETER 735MM, WIDTH 77MM)
FORK OFFSET 44MM
BOTTOM BRACKET BOSCH GEN4 MOTOR
HEADSET INTEGRATED 1 1/8-1 1/2
REAR AXLE STANDARD BOOST 12X148
REAR AXLE MEASUREMENTS 12X179
REAR AXLE THREAD PITCH 1.25MM
SEATPOST DIAMETER 31.6MM
SEATPOST CLAMP DIAMETER 35MM
SEATPOST MAX. INSERTION S(220MM) M(220MM) LG(245MM) XL(270MM)
FRONT DERAILLEUR N/A. 1X ONLY
MAX. CHAINRING SIZE 38T
Q FACTOR 190MM
COMPATIBLE WITH CRANKS WITH A MINIMUM Q FACTOR OF 177MM
CHAINLINE 53MM
MAX. CRANK LENGHT 160MM
BRAKES DISC POST MOUNT *
REAR ROTOR MAX. SIZE 180MM
REAR ROTOR MIN. SIZE 160MM
CHAINGUIDE YES. BOSCH GEN4 SPECIFIC
ICGS NO
CABLING INTERNAL (FULL SLEEVE)
LEFT-ROAD CABLING READY ALL CABLES ENTER THE FRAME ON THE LEFT SIDE
BOTTLE HOLDER 1. IN ALL SIZES
COMPATIBLE DI2 NO
COMPATIBLE SRAM AXS YES
DRIVETRAIN COMPATIBILITY 10, 11 AND 12 SPEED
POWERMETER COMPATIBLE NO
INTERNAL BATTERY YES. IN DOWNTUBE. 500WH ONLY. BOSCH POWERTUBE
DUAL BATTERY OPTION NO
MOTOR BOSCH GEN4 ONLY
MOTOR ASSEMBLY ANGLE -12º
BOSCH DISPLAY KIOX OR PURION
DISPLAY HOLDER OC COMPONENTS. 3 POSITIONS (IN MODELS WITH KIOX DISPLAY)
BOSCH PURION
* Not all calipers and rotors in the market are compatible with all frames.
All componets specicated from Orbea have been tested. For aftermarket options, check componentes
dimensions and tolerances before purchasing.

BLUE PAPER WILD HT 20208 | ORBEA ORBEA | 9TECHNICAL MANUAL
HEADTUBE AND HEADSET
INTEGRATED HEADSET 1 1/8-1 1/2
(BEARINGS INCLUDED, STARNUT NOT INCLUDED)
ART Nº: 14030201 QUANTITY
INTEGRATED HEADSET 1 1/8-1 1/2 1
7,5
Ø 46
Ø 56
Ø 52,1
Ø 42
3
45º
STEERER TUBE BATTERY KEY HOLDER KIT
00 KIT Nº: Y0000200 QUANTITY
0.1 KEY HOLDER SCREWCAP 1
0.2 EXTENDER HOLDER TOPCAP 1
0.3 BOLT M6x30 1
0.4 KEY HOLDER SETSCREW 1
0.5 M6 WASHER 1
For the correct installation of the extended holder topcap, the starnut must be set deeper than usual into
the fork´s steerer tube to allow the headset to be adjusted correctly.
0.1
0.3
0.4
0.5
0.2
5
Max. 4 Nm

BLUE PAPER WILD HT 202010 | ORBEA ORBEA | 11TECHNICAL MANUAL
REAR AXLE 12X148
01 ART Nº: 11100065 QUANTITY
REAR AXLE 12x148 1
REAR DERAILLEUR HANGER
02 KIT Nº: Y0000144 QUANTITY
2,1 BOLT M4x15 1
2,2 REAR DER. HANGER STD X12 1
REAR AXLE
1
2.1
2.2
Serie 200
6
10 Nm
4 Nm
20
2.5
3 Nm

BLUE PAPER WILD HT 202012 | ORBEA ORBEA | 13TECHNICAL MANUAL
PROTECTORS
CHAINSTAY RUBBER PROTECTOR
03 ART Nº: 11000410 QUANTITY
CHAINSTAY RUBBER PROTECTOR 1
SEATPOST CLAMP 34,9MM
05 ART Nº: 11160004 QUANTITY
SEATPOST CLAMP 34,9mm 1
CHARGING PORT RUBBER COVER
12 ART Nº: 11209614 QUANTITY
CHARGING PORT RUBBER COVER 1
MOTOR PROTECTOR KIT
04 KIT Nº: Y0000211 QUANTITY
4.1 RIGHT MOTOR PROTECTOR 1
4.2 LEFT MOTOR PROTECTOR 1
4.3 BOLT M4.1x16 2
4.4 BOLT M4x8 2
4.5 MOTOR PROTECTOR FIXING PLATE 1
4.6 BOLT M5x12 2
WILD HT BATTERY COVER KIT
06 KIT Nº: Y0000220 QUANTITY
6.1 BATTERY COVER WILT HT BLACK 1
6.2 BOLT M3x8 1
6.3 BOLT M3x10 1
6.4 M3 LOCKING WASHER 2
6.5 WASHER M3 1
6.6 WASHER 5x10x2 3
12
5
4.3
4.3
4.2
4.5
6.2
6.3
6.6
6.6
6.1
6.5
6.5
6.4
6.4
4.1
4.6
4.4
4.4
3
2 Nm
2 Nm
3
3 Nm
3
3 Nm
4
5
Nm
5.5
3 Nm
5.5
3 Nm

BLUE PAPER WILD HT 202014 | ORBEA ORBEA | 15TECHNICAL MANUAL
CHAINGUIDE CABLING
CHAINGUIDE OC BOSCH GEN4 32-38T
07 ART Nº: 11250034 QUANTITY
7.1 BOLT M5x20 1
7.2 CHAINGUIDE BODY 1
7.3 NUT M5 1
7.4 CHAINGUIDE BRACKET BOSCH GEN4 1
7.5 BOLT M6x10 2
7.6 WASHER M6 4
FRAME CABLEGUIDE KIT
08 KIT Nº: Y0000219 QUANTITY
8.1 RUBBER GROMMET 2mm 22x8 3
8.2 RUBBER GROMMET 3mm 30x10 1
8.3 RUBBER GROMMET 3mm 22x8* 1
* Not in size S. All cables enter the frame through the top hole. Cable routing through the frame stays the same.
7.1
7.2
7.3
8.2
8.3
7.4
6
7.5
Install 2,5mm worth of washers on each bolt
to separate the chainguide bracket from the motor.
4 Nm
15
1
2
3
6
10 Nm
Derailleur
Speed sensor
Brake
Dropper seatpost
Display
8.1

BLUE PAPER WILD HT 202016 | ORBEA ORBEA | 17TECHNICAL MANUAL
To internal battery’s downtube lower connector.
Battery cable
connector HMI connector: Display
Speed sensor
connector
To front of the bike throught
downtube to Kiox display.
Thought left chainstay
to speed sensor bracket.
ALL CONNECTIONS ARE MADE ON THE MOTOR´S
NON-DRIVE SIDE OC COMPONENTS KIOX HOLDER
OC COMPONENTS KIOX DISPLAY HOLDER 35MM
09 ART Nº: 11000527 QUANTITY
OC COMPONENTS KIOX DISPLAY HOLDER 35mm 1

BLUE PAPER WILD HT 202018 | ORBEA ORBEA | 19TECHNICAL MANUAL
Tornillo
INTERNAL BATTERY PLATE
INTERNAL BATTERY MOUNTING PLATE KIT
10 KIT Nº: Y0000221 QUANTITY
10.1 INTERNAL BATTERY MOUNTING PLATE 1
10.2 BOLT M4x10 DIN 7991 4
10.3 NUT M4 DIN934 4
BOSCH POWERTUBE AND ABUS (LOCK) SPECIFIC COMPONENTS
11 For the Bosch specifc electronic componets, Powertube battery and battery brackets, contact a Bosch Ebike dealer. Consult
the diagram on the next page for the break down of these components.
For the Powertube bracket lock and key, contact and Abus dealer.
10.3
10.2
11
11
10.1
10.2
10.3
3
4 Nm
3
4 Nm
3
6 Nm
The OC Components Kiox display bracket allows three po-
sitions of the display.
- In front of the handlebar
- On top of the handlebar
- Behind the handlebar
Turn the bracket around the handlebar and adjust the pi-
vot point between the bracket and the display holder until
the desired position is achieved.
To remove the Kiox display from the OC Components hol-
der, unscrew rst the bolt on the back of the holder with
a 2.5mm Allen key.
Using a bolt longer than the original may damage the dis-
play.
Consult the complete Kiox display user´s manual here:
https://www.bosch-ebike.com/fileadmin/EBC/Service/
Downloads/NA_MY19/BUI330_Kiox_MY19_US_ohne.
pdf?_=1539780786
It may be necessary to remove the holder from the hand-
lebar and reposition the cables so they are not tight before
xing the holder on the preferred position. The display ca-
bles must not be tight, otherwise they may be damaged
when crashing.