Orlaco FAMOS User manual

ORLACO
www.orlaco.comwww.orlaco.com
Orlaco is a Manufacturing company that specializes in
making cameras and monitor systems for commercial
vehicles, fork-lift trucks, cranes, off shore and maritime.
Our objective is to design and produce camera systems for
the professional market that improve the drivers’ view and
increase operating efficiency.
At our facility in Barneveld we locate our design,
manufacturing, warehousing and service department.
Vision is our mission®. Orlaco therefore deploys the
development, manufacture, supply and service of camera
and display systems that will improve safety and efficiency
of all vehicles, machinery and vessels. Our systems give the end user a view on each blind
spot and will create comfort and improved working conditions. Our active approach will
support market demands and innovations and will lead to enthusiastic ambassadors in the
market; our customers.
For more information: www.orlaco.com
Camera FAMOS
Installation manual
Including specifications
No. IM0973510 A 12
1/2015
English

2
2m
6
IM0973510 A 12
The minimum height of the camera must be at least
2m (+/- 0,1m) above the ground.
Note: Only applicable at Mirror replacement (R46).
Before you start using this equipment, please read this manual carefully and
follow all instructions. We recommend that you keep this manual in a safe place
for reference purposes.
If you have any questions or issues concerning the operation of this equipment,
consult the relevant section in the manual or contact the Orlaco Products BV
Service department.
The camera/display systems from Orlaco comply with the latest CE, ADR, EMC
and mirror-directive regulations. All products are manufactured in accordance
with the ISO 9001 quality management, IATF 16949 quality automotive and ISO
14001 environmental management.
Compact Camera
Type FAMOS/FAMOS Mirror/FAMOS IR LED/
FAMOS IR LED Mirror/PAL NTSC
Safety
In order to guarantee safe operation, these safety instructions must
be read before you start using this equipment.
• Do not open the enclosure. This can cause damage, short-circuiting or
electrical shocks.
• Do not expose the equipment to extreme temperatures. This can cause defor-
mation of the enclosure or damage to internal components.
• Repairs may only be undertaken by the manufacturer.
• The equipment must be assembled as shown in this manual.
Installation manual
19
Installation manual

18 IM0973510 A 12
8. Revision details
R1-0. First issue, January 2015.
R1-1. Specifications changed, page 8, February 2015.
R1-2. Camera lenses(page 8) and Friction pad added(page 4), October 2015.
R1-3. IRLED added, February 2016.
R1-4. Text pin layout changed, chapter 2, March 2016.
R1-5. Storage temperature changed, May 2016.
R1-6. Mirror and IRLED versions added, September 2016.
R1-7. Connector IRLED LED_power off changed, October 2016.
A 01. Camera FAMOS 129°PAL Mirror added, November 2016.
A 02. Camera FAMOS 60°PAL Mirror added, December 2016.
A 03. Vertical lens camera angle 170 ° changed, March 2017.
A 04. Specifications Heater element changed, March 2017.
A 05. Chapter 1.7. added, November 2017.
A 06. Specifications changed: Ingress protection, page 14, February 2018.
A 07. Text added (R46) at page 2, July 2018.
A 08. Camera FAMOS IR added, November 2018.
A 09. Camera FAMOS IR LED poweron added, January 2019.
A 10. Operating temperature IRLED changed, January 2019.
A 11. Inrush current changed, July 2019.
A 12. Specifications IR LED changed, June 2020.
Installation manual
3
Contents page
1. Mounting and connecting Camera 4
1.1. Universal camera bracket 4
1.2. Camera attachment 4
1.3. Camera FAMOS IRLED M12 LED power off 5
1.4. Aiming the camera 5
1.5. Mounting the standard cable with molded connectors 6
1.6. Finish 6
1.7. Camera FAMOS IR LED mounting instructions 7
2. Pin connection 8
3. Description Camera 9
3.1. FAMOS 9
3.2. FAMOS Mirror 9
3.3. FAMOS Mirror SW 9
3.4. FAMOS IR LED 10
3.5. FAMOS IR LED Mirror 10
3.6. FAMOS IR LED poweroff 10
3.7. FAMOS IR LED poweron 10
3.8. FAMOS IR 11
4. Camera Specifications 11
4.1. Camera FAMOS + FAMOS IR 11
4.2. Camera FAMOS IR LED 12
4.3. FAMOS General 14
4.4. Graticule Camera FAMOS 102° PAL/NTSC Mirror SW 16
5. Maintenance and cleaning 16
6. Disposal 17
7. General terms and conditions 17
8. Revision details 18
Installation manual

4 IM0973510 A 12
R
Min. bend radius (R) = 50mm
Units in mm
M6 x 20
6,5
25
55
19
1. Mounting and connecting Camera
Overhead Horizontal
1.2. Camera attachment.
Recommendation:
The bracket should be tightened with a torque of 6 Nm nominal.
Tighten by hand or with very low speed.
1.1. Universal camera bracket.
ooa
Vertical Sloping surfaces
Installation manual
17
6. Disposal
Disassembly, removal and disposal. Local regulations for dealing with waste
must be followed when disposing of disassembled components or entire units.
7. General terms and conditions
Orlaco Products BV is not liable for damage resulting from inadequate servicing,
incorrect usage or alterations made to the equipment without informing the
manufacturer in writing.
This installation manual has been made available by Orlaco Products BV.
All rights reserved. No part of this manual may be reproduced and/or made
public in printed form, in photocopy form or on microfilm, or in any other way,
without the prior written permission of Orlaco. This also applies to the associ-
ated drawings and figures.
Orlaco reserves the right to make changes to components at any time without
informing customers beforehand or directly. All dimensions given are for com-
mercial purposes.
For information regarding repairs that is not covered in this manual, please
contact the Orlaco Products BV service department.
This manual has been prepared with all due care and attention. However, Orlaco
Products BV cannot be held responsible for any errors in this manual or any
consequences thereof.
Installation manual

16 IM0973510 A 12
Graticule
4.4. Camera FAMOS 102° PAL/NTSC
Mirror SW
The setting of this camera includes a
graticule. The graticule is designed to
match with the opening angle of this
camera.
The graticule is made for a vehicle
with a width of 2.75m and the length
that is covered by the graticule is 10m.
During installation the camera should
be aimed right to match the displayed
image with the graticule. Example of
the displayed graticule in the picture.
5. Maintenance and cleaning
Fixing a blurry image:
If the camera image is blurry, it is
advisable to clean the camera.
Cleaning the lens glass:
Use a soft cloth to clean the lens glass
of the camera. Use clean water or a
high quality and safe foam cleaner.
Rub the camera lens glass clean with
the cloth.
Do absolutely not use aggressive
chemicals or abrasive cleaning agents.
Installation manual
5
1.3.Camera FAMOS IRLED M12 LED
power off
0,5m cable with 7p molded M16 male
connector (camera power input and
video output).
1.4. Aiming the camera.
Attach the top part and bottom part of
the bracket with the included M3 head
cap screws and tighten with a torque
of 0,8 Nm - 1Nm. Allen key included.
Top part bracket
Bottom part bracket
Allen key
Installation manual
M6 x 20
6,5
25
55
Units in mm
19
L= 500mm

6
0,5m
IM0973510 A 12
Installation manual
1.5. Camera with molded connectors
Mounting the standard cable with
molded connectors.
1.6. Finish.
0,5m
19mm
rubber grommet
inside cabin
outside cabin
15
Truck use:
Withstand all fluids and materials used in and around trucks like: ammonia solu-
tion 5%, ethanol 80-100%, isopropanol 5-10%, soapy water (min. 50% soap per
volume), alkaline degreasing compounds(used in high pressure
washing equipment).
Operating temperature:
Camera; -40°C to +85°C. IRLEDs; -40°C to +50°C.
Storage temperature:
-40°C to +100°C.
Certication
Approvals:
Approvals in compliance with all relevant EMC- and Automotive directives.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that
may cause undesired operation. Certificates available upon request.
Green Passport:
All materials are compliant to Green Passportrequirements according IMO
resolution MEPC.197(62) as adopted on 15 July 2011 (Maritime sector:Interna-
tional Maritime Organization concerning the functions of the Marine Environment
Protection Committee).
Installation manual

14 IM0973510 A 12
Connectors:
• IRLED: 0,5m cable with 4p molded male connector (camera power input and
video output).
• IRLED power off/poweron: 0,5m cable with 7p molded M16 male connector
(camera power input and video output).
Min. cable bend radius:
50mm.
4.3. FAMOS General
Mechanical
Housing:
Cycoloy (PC + ABS). Filling: Camera is potted with Polyurethane elastomer.
Ingress protection:
IP67 according to IEC 60529; dust tight and protected against the effects of
continuous immersion in water up to 1m under water for 30 minutes. IP69K
according to DIN 40050-9: camera can withstand a high pressure cleaning with
water: 14-16L/min. 80°C and 100 bars flow.
Mounting hardware:
Standard stainless steel.
Shock constancy:
Shock and vibration resistant for usage on trucks, cranes, fork-lifts, maritime
applications, machinery. Random vibration test 15,3Grms at frequency: 24 to
2000, PSD (g²/Hz) 0,04 to 0,10.
Camera bracket:
Material: glass reinforced polyamide, test: 50 Nm at -40°C to +85°C.
Weight:
0,21kg, 0,29 in standard packing.
Installation manual
7
1.7. Camera FAMOS IR LED mounting instructions
The IR LED camera is equipped with powerful LED illumination which reflects and
disturbs the image if nearby structural parts of the vehicle are in the field of vision
or just around the field of vision. Make sure the IR LED camera has a free area in
the immediate surroundings of the camera to prevent these reflections. Warning:
Infrared (IR) is emitted from this product. Do not stare directly into the camera
in operation.
Installation manual

8
41
2
3
25
74
3
6
1
IM0973510 A 12
2. Pin connection
FAMOS
Front side of 4 pins male molded connector:
1 = Coax core = Video signal
2 = Coax screen = Video GND
3 = Red = 12/24V/DC
4 = Black/orange = 0V
Shielding Connected to connector housing
Front side of M16 molded 7p male connector
1 = Coax core = Video signal
2 = Coax Shield = Video shield
3 = Red = Power
4 = Black = GND
5 = Orange = IR LED on/off, when connected
to power*
6 = not connected
7 = not connected
Overall shield to housing
*(See page 10)
Camera FAMOS IRLED poweroff or
Camera FAMOS IRLED poweron
Installation manual
13
LED
4 High Power Infrared LEDs (850nm).
Activation IR LED’s
Modern software algorithm measures automatically the output parameters of the
CMOS sensor and automatically decides and activates the value of IR illumina-
tion needed for the best image. IR LED’s are activated between 0% and 100% in
steps of 1%.
Electrical
Power input:
12...24V/DC. Below 12V: camera is non functional. At 12V the heating and IR
LED are available at 100% capacity. Between 12V and 33V camera, heating
element and IR LED are fully functional. Above 33V the overvoltage protection
is activated and camera plus heating element and IR LED are switched off. This
overvoltage-protection is deactivated below 32V. Powercircuit is protected up
to 80V/Dc. Outputs are Short Circuit Protected. In all these above mentioned
values; a tolerance of +/-10% is applied.
Power consumption:
Camera only: 1.2W at 12V , Heater & full LED on: 7,5W at 12V
Camera only: 1.2W at 24V , Heater & full LED on: 7,5W at 24V
Inrush current:
0.5A at 12V and 1.0 A at 24V (t < 2ms,peak (>90%) t = 0.3ms).
Heater element:
2.4W max. Pulse width modulated, activated from +30°C (min) to -40°C.
Transient protection:
Camera may be powered directly from 12V or 24V battery without additional
electrical protection since camera has an integrated circuit that protects the
camera against over- and undervoltage, spikes, ripples and loaddumps.
Installation manual

12 IM0973510 A 12
Circuit is protected up to 80V/Dc. Outputs are Short Circuit Protected.
In all these above mentioned values; a tolerance of +/-10% is applied.
Power consumption:
Heating off: 1.1W at 12V, 1.2W at 24V;
Heating on: Max. power at 24V 0,15A = 3,6W. Max. power at 12V 0.28A = 3.4W.
Inrush current:
0.5A at 12V and 1.0 A at 24V (t < 2ms,peak (>90%) t = 0.3ms).
Heater element:
2.4W max. Pulse width modulated, activated from +30°C (min) to -40°C.
Transient protection:
Camera may be powered directly from 12V or 24V battery without additional
electrical protection since camera has an integrated circuit that protects the
camera against over- and undervoltage, spikes, ripples and load dumps.
Connectors:
0,5m cable with 4p molded male connector (camera power input and video output).
Min. cable bend radius:
50mm.
4.2 Camera FAMOS IR LED
Sensor
Video signal
PAL = 720(H)x576(V) 50fld/s. NTSC = 720(H)x480(V) 60fld/s. 1 Vtt composite
video into 75 Ohm.
Sensor element
¼” CMOS digital image sensor. 640 H x 480 V.
Light sensitivity
<0,05 Lux. The IR camera also provides a good image with 0 lux ambient light by
means of the IR LEDs.
Installation manual
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Installation manual
3. Description Camera
3.1. FAMOS
20°/40°/60°/80°/102°/118°/129°/170° PAL/NTSC
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS 170° 170° 117°
FAMOS 129° 129° 97°
FAMOS 118° 118° 89°
FAMOS 102° 102° 72°
FAMOS 80° 80° 59°
FAMOS 60° 60° 44°
FAMOS 40° 40° 31°
FAMOS 20° 20° 15°
3.2. FAMOS Mirror
102°/118°/129° PAL/NTSC
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS 129° Mirror 129° 97°
FAMOS 118° Mirror 118° 89°
FAMOS 102° Mirror 102° 72°
FAMOS 60° Mirror 60° 44° (PAL only)
3.3. FAMOS Mirror SW
118° PAL/NTSC
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS 102° 102° 72°

10 IM0973510 A 12
3.4. FAMOS IR LED
80°/118°PAL/NTSC
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS IR LED 118° 118° 89°
FAMOS IR LED 80° 80° 59°
3.5. FAMOS IR LED Mirror
118°PAL/NTSC
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS IR LED 118° Mirror 118° 89°
3.6.FAMOS IRLED poweroff
80°/118° PAL
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS IR LED 118° 118° 89°
FAMOS IR LED 80° 80° 59°
3.7.FAMOS IRLED poweron
118° PAL
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS IR LED 118° 118° 89°
FAMOS IR LED 118° Mirror 118° 89°
Installation manual
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Installation manual
3.8. FAMOS IR
80°/118° PAL
Description
Lens specied Hor. lens angle Vert. lens angle
FAMOS IR 118° 118° 89°
FAMOS IR 80° 80° 59°
FAMOS IR 118° Mirror 118° 89°
4. Camera FAMOS Specications
4.1 Camera FAMOS + FAMOS IR
Sensor
Video signal:
PAL = 720(H)x576(V) 50fld/s. NTSC = 720(H)x480(V) 60fld/s. 1 Vtt composite
video into 75 Ohm.
Sensor element:
¼” CMOS digital image sensor. 640 H x 480 V.
Light sensitivity:
<0,05 Lux.
Dynamic Range:
80dB.
Electrical
Power input:
12...24V/DC. Below 6V: camera is non functional. Between 7V heating element
automatically activated (20% capacity). At 8V the camera is fully functional and
the heating is at 40% of its capacity. At 12V the heating is at 100% capacity.
Between 12V and 33V camera and heating element are fully functional. Above
33V the overvoltage protection is activated and camera plus heating element
are switched off. This overvoltage-protection is deactivated below 32V. Power