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PQ EXF S 08/19 Instructions For Use are subject to change; the most current version of each Instruction For Use is always available online.
EN Important information - please read prior to use
ORTHOFIX®EXTERNAL FIXATION SYSTEM
Manufacturer name
ORTHOFIX SRL, via Delle Nazioni 9, 37012 Bussolengo (VR) Italy
Tel. 0039 (0) 45 6719000 - Fax 0039 (0) 45 6719380
DESCRIPTION & INDICATIONS FOR USE
The Orthofix External Fixation System consists of a series of monolateral or circular external fixators intended to be used in conjunction with Orthofix bone screws, threaded wires or Kirschner wires and the Fragment Fixation
System. These devices are intended as a means to stabilize bone segments in a broad range of indications, including fractures, joint fusion, joint distraction, bone transport, lengthening and angular corrections. Fragment
Fixation System Implants are indicated in fractures, bony ligament avulsions, osteotomies. The Orthofix External Fixation System components are not intended to replace normal healthy bone or to withstand the stresses of full
weightbearing, particularly in unstable fractures or in the presence of non union, delayed union or incomplete healing. The use of external supports (e.g. walking aids) is recommended as a part of the treatment. The system
consists of various modules to be applied in different anatomical sites, i.e. tibia, femur, pelvis, humerus, forearm, hand and foot. When used correctly, the Orthofix External Fixation System maintains limb function, minimizes
surgical trauma to anatomical structures, preserves the blood supply and osteogenic potential of the tissues, and where indicated, provides for the application of dynamization to enhance the fracture healing process. All Orthofix
devices are intended for professional use only. Surgeons who supervise the use of Orthofix devices must have full awareness of orthopaedic fixation procedures as well as adequate understanding of the philosophy of the Orthofix
modular system. To promote the proper use of its fixation system, and establish an effective promotional and training tool, Orthofix has developed several manuals or CD-ROM’s containing the relevant information (i. e. general
philosophy, surgical application, etc.) called “Operative Techniques”. These are available in several languages as a complimentary service for surgeons who have adopted the Orthofix system. If you wish to receive a personal copy,
please contact Orthofix or its local authorized representative, with a description of the medical device to be used.
CONTRAINDICATIONS
The Orthofix External Fixation System is not designed or sold for any use except as indicated.
Use of the system is contraindicated in the following situations:
- Patients with mental or physiological conditions who are unwilling or incapable of following postoperative care instructions.
- Arthrodiatasis of the hip utilizing Orthofix external fixation in inflammatory arthropathies and for patients over the age of 45 years.
- Patients with severe osteoporosis, patients who are HIV positive and patients with severe, poorly controlled diabetes mellitus.
- Patients with foreign body sensitivity. Where material sensitivity is suspected, tests should be made prior to implant insertion.
WARNINGS & PRECAUTIONS
1. Compression is never recommended in a fresh fracture.
2. Axial displacement may occur if the body of the fixator is not in line with and parallel to the bone.
3. Medial or lateral translation may occur if the body of the fixator is not placed parallel to the diaphysis.
4. Particular care should be taken that screws do not enter the joints or damage the growth plates in children.
5. Dynamization and physical therapy guidelines should be followed based on each individual case and the fixation system used, and should be instituted as and when considered appropriate by the surgeon, in accordance with
clinical and radiological findings.
6. Any device implanted into the patient, such as bone screws, threaded wires, Kirschner wires, Fragment Fixation System implants, and in
general any device which is labelled “single use only”, including cams and bushes of any external fixation device, MUST NOT BE RE-USED.
7. Screw length and thread length should be selected in accordance with bone and soft tissue dimensions. The screw thread is conical in design and tapers, for example, from 6.0 to 5.0mm between the shaft and the tip of the
standard Orthofix screws, or from 6.0 to 5.6mm in the
XCaliber® screws. Thread length should be such that at least one full thread will remain outside the entry cortex and the screw tip will project just beyond the second cortex. Screw thread lengths are provided in increments
of 10mm, so that no more than 10mm of thread should be exposed outside the entry cortex. Excessive penetration of the second cortex by any type of screw should be avoided, because of the risk of soft tissue damage. Bone
screws should never be inserted so that the smooth shank penetrates the entry cortex, because of the risk of damage to the bone.
8. Due to the conical thread design, any attempt to back out an Orthofix screw once it has been inserted may cause it to become loose.
9. Screw diameter should be selected in accordance with bone diameter: for a bone diameter greater than 20mm, 6-5 or 6-5.6mm bone screws should be used; for a bone diameter between 12 and 20mm, 4.5-3.5mm bone
screws; and for a bone diameter between 9 and 12mm, 3.5-3.2mm bone screws should be used.
10.
For pre-drilled bone screws, pre-drilling with appropriate drill bits and drill guides prior to screw insertion is imperative. Matching grooves on screws and drill bits help the surgeon to use the correct drill bit. Blunt drill bits can cause
thermal damage to the bone and should always be discarded.
11. Self-drilling screws with a thread diameter of 5.00mm or above should never be inserted with a power tool, but always by hand or with a hand drill. Self-drilling screws with smaller thread diameters may be inserted with a
power drill at low speed.
12. When cutting the XCaliber bone screws, they should either be cut before insertion, or after they have all been inserted, the fixator applied and the clamp locking screws firmly tightened. They should never be cut after insertion
before the fixator is applied, because some of the cutting force may be transferred to the bone.
13. The XCaliber bone screws are designed to be self-drilling, and direct insertion with a hand drill is advised in most cases. However, when insertion of self-drilling screws is performed in diaphyseal bone, pre-drilling is
recommended; use a 4.8mm drill bit through a drill guide when the bone is hard; when the bone quality is poor, or in the metaphyseal region where the cortex is thin, a 3.2mm drill bit should be used. Screw insertion, whether
or not pre-drilling has been performed, should always be with the hand drill or T-Wrench only. It is important that moderate force is applied for the screw to gain entry into the first cortex. Insertion can be completed with the
T-wrench. Diaphyseal bone screws should always be inserted in the centre of the bone axis, to avoid weakening it. In all cases the surgeon should be mindful of the amount of torque required to insert the screw. If it seems
tighter than usual, it is safer to remove the screw and clean it, and drill the hole again with a 4.8mm drill bit, even if it has already been used.
14. Transfixing pins of 4mm in diameter are self-drilling and may be inserted with a power drill. These pins are used in association with the
Prefix Fixator for temporary ligamentotaxis of the ankle and knee. After insertion they should be cut and the ends protected so that the patient cannot be injured on the opposite leg. Orthofix Transfixing pins are single use
devices and should never be re-used. They are connected to the Prefix Bars with two Transfixing Pin Clamps.
15. When screws are to be held in one of the range of 3 or 5 seat screw clamps, it is very important that they are inserted with the correct
procedure, so that they are parallel when in position. This is achieved by using screw guides in the templates or fixator clamps provided, and pre-drilling the screw hole, when required, through the correct size of drill guide. The
clamps should be tightened so that the screw guides are gripped evenly, and held in correct relationship to each other.
16. When screws are inserted into one of the fixator clamps, in such a way that one of the screw seats at the end of the clamp is empty, it is
important that this is filled with a short, dummy screw, so that the clamp cover grips all the screws with an equal pressure.
17. The T-Clamp of the XCaliber External Fixator allows for either parallel or convergent positioning of the proximal screws. When using the
T-clamp, the first screw to be inserted should always be in the screw seat which is part of the fixed straight clamp; subsequent screws should be in the converging section of the T-clamp. When the convergent mode is used,
the fixator should be positioned at the correct distance from the bone before inserting the second screw, as the fixator will not slide along convergent screws.
18. For more stable fixation of a fracture with a fixator, we recommend that the nearest bone screw is applied fairly close to the fracture margin (a minimum of 2 cm is recommended) and that these distances are equal on both
sides of the fracture. The supplementary screw holder (10037 or 91037) is supplied to achieve this.
19. When unusually high loading conditions are likely, such as weightbearing with a femoral application or when the patient is very heavy, before the ball joints are locked the fixator body should be aligned so that the body locking
nut is at 90 degrees to the plane of the screws. In
addition for increased stability the compression-distraction unit may be applied to the fixator body and locked into place.
20. Threaded wires and Fragment Fixation System Implants are drilled directly into the bone, and have a cylindrical thread which allows them to be backed out following insertion. When the chamfer of the Fragment Fixation
Implant is close to the cortex, the speed of insertion must be reduced.
21. No attempt should be made to insert a Kirschner wire more than once; since the tip may have become blunt and is the only cutting surface, undesirable heating of the bone may occur.
22. Appropriate Orthofix instrumentation should be used to insert bone screws and Kirschner wires correctly.
23. Wherever a Kirschner wire or Guide Wire is used to guide a cannulated reamer, drill bit or screw into position:
a) The Kirschner or Guide Wire should always be NEW.
b) The wire should be checked before insertion to exclude any scratches or bends.
c During the introduction of any instrument or implant over a wire, the surgeon should screen the wire tip as continuously as possible to exclude inadvertently driving the wire further than intended.
d) During each pass of the instrument or implant, the surgeon should check that there is no bony or other debris built up on the wire or
inside the instrument or implant which might cause it to bind on the wire and push it forward.
24. It is impossible to clean the inside of a cannulated drill bit adequately to exclude organic or other debris remaining after use.
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