ORTILEB QUADRO Guide

Version 24.03.2020
Technical Documentation
QUADRO®- Collet Chuck
Dead Length Collet Chuck for NC and CNC lathes
with short taper mount acc. DIN 55026/27
or cylindrical flange acc. DIN 6353
for steel collets or Rubber-Flex® collets acc. DIN 6343

2
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
Content:
1 Gerneral.................................................................................................................................3
1.1 Introduction.....................................................................................................................3
1.2 Guarantee......................................................................................................................4
1.3 Intended Use..................................................................................................................5
1.4 Initial start-up..................................................................................................................5
2 Product description ................................................................................................................6
2.1 Component-overview......................................................................................................7
2.2 Technical Data ...............................................................................................................7
2.3 Mounting instructions......................................................................................................8
2.4 Check run-out.................................................................................................................9
2.5 Change the collet............................................................................................................9
3 Accessory ............................................................................................................................10
3.1 Spare parts...................................................................................................................10
3.2 Reduction parts............................................................................................................11
3.3 Twin-chucking ..............................................................................................................11
4 General Safety Instructions..................................................................................................12
5 Troubleshooting ...................................................................................................................14
6 Assembly declaration...........................................................................................................15
7 Shipping data.......................................................................................................................16

1. General
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany 3
Tel.: [phone] • Fax.: [phone] • e-mail: in[email protected] • www.ortlieb.net
1 General
1.1 Introduction
This manual helps you to operate your Ortlieb product safely and to avoid potential dangers and
risks
Please read this manual and the safety instructions before initial operation.
This technical documentation includes all files and data for initial operation, maintenance and
service of your Ortlieb product. Ortlieb Präzisionssysteme GmbH & Co. KG does not guarantee
any accountability for damages and operational disturbances, occurred by disregarding several
issues.
Ortlieb Präzisionssysteme GmbH & Co. KG reserves the right for technical changes to increase the
product usability and to improve quality. No accountability on print errors.
Please mind the regulations for the prevention of industrial accidents besides the indexed safety
instructions while initial operation, operation and maintenance. Observing these regulations and
advices avoids damages to persons, machines and to this Ortlieb product.

1. General
4
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
1.2 Guarantee
Products of Ortlieb Präzisionssysteme GmbH & Co. KG are produced according to national and
international standards as well as company standards, supervised by a certified quality assurance.
For those products Ortlieb Präzisionssysteme GmbH & Co. KG assumes liability in the manner that
parts with material or production defects proven within 12 month after purchasing were repaired
free-of-charge, replaced by new ones or taken back to the charged price.
In the event of improper assembly and operation, use of non-original spare parts, unauthorized
modifications to our product we shall assume no liability for personal injury or damage to
machinery and our product.
We shall assume no liability for damage of any type resulting from the removal of safety devices.
We take the initial start-up of our products on appropriate and technically flawless machines by
qualified and continuous trained personal for granted.

1. General
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany 5
Tel.: [phone] • Fax.: [phone] • e-mail: in[email protected] • www.ortlieb.net
1.3 Intended Use
Use the collet chucks only for the intended use. Insufficiently clamped tools or work-pieces, failure
to comply „safety and accident prevention regulations“, and the use of work-pieces and our
products on machines that are not intended for this propose, can result in personal injury and
damages to the clamping devices. In this case, we shall assume no liability. Do not apply force
during assembly, disassembly and operation; this could damage the clamping device or the
machine.
1.4 Initial start-up
A function check is implicitly before initial operation of the collet chuck. To ensure a safe and
precise operation of the collet chuck during machining, a sufficient clamping force must be
provided. Check the clamping force.
The collet chuck, especially the function surfaces must be clean and lubricated sufficiently.
Never exceed the axial and radial forces specified on the chuck. Pay attention to the max. RPM.
Check the clamping force regularly!
Do not operate the chuck without a bayonet nut mounted. The safety screw to prevent rotation to
the pressure sleeve might get damaged.
Tighten screws with the torque shown in the table below:
8.8 10.9 12.9
F [kN] M [Nm] F [kN] M [Nm] F [kN] M [Nm]
M6 10 12 12 14 14 16
M8 16 24 24 35 28 40
M10 26 45 38 75 45 77
M12 38 77 56 128 65 135
M14 52 125 75 182 90 215
M16 72 190 106 314 123 330
M20 117 430 116 615 194 720
M24 168 743 238 1060 280 1240

2. Product description
6
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
2 Product description
QUADRO®
Dead length collet chucks
The main range of application of the
QUADRO® dead length collet chucks are
NC / CNC-machines, lathes, special
machines etc. The clamping pressure is
hydraulically transferred by a pressure tube
on the pressure sleeve.
The high quality-standard and the universal
range of application are reasons that
QUADRO® - dead length collet chucks are
counting to the first class products in the
clamping technology.
Your benefit:
- No axial movement of workpieces due to clamping by pressure
- It is possible to use Rubber-Flex® collets as well as steel collets acc. DIN 6343.
- Short changeover time for collet change due to bayonet nut
- It is possible to change to vibration-free twin-chucking system with Rubber-Flex® collets.
On request we are modifying the dead length collet chucks according to your special clamping
application. Contact us for additional information!
Of course we are pleased to produce the adapter for your machine. Please send us your spindle
dimensions.

2. Product description
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany 7
Tel.: [phone] • Fax.: [phone] • e-mail: in[email protected] • www.ortlieb.net
2.1 Component-overview
Components
1 – chuck body
2 – pressure sleeve
3 – bayonet nut
4 – nut-lock screw
5 – safety screw
6 – mounting screws
2.2 Technical Data
Type Art. Nr. Fmax rpm Kg Collet
KSFB 26/4 036.000.2.157 15 kN 6000 1/min 4,2 Kg 161E
KSFB 30/4 036.000.2.159 15 kN 6000 1/min 4,2 Kg 163E
KSFB 40/5 036.000.2.161 25 kN 6000 1/min 6,0 Kg 173E
KSFB 40/6 036.000.2.163 25 kN 6000 1/min 6,5 Kg 173E
KSFB 60/6 036.000.2.165 30 kN 5000 1/min 11,0 Kg 185E
KSFB 60/8 036.000.2.167 30 kN 5000 1/min 14,0 Kg 185E
KSFB 80/8 036.000.2.169 35 kN 4000 1/min 19,0 Kg 193E
KSFB 26/100 036.000.2.171 15 kN 6000 1/min 4,2 Kg 161E
KSFB 30/100 036.000.2.173 15 kN 6000 1/min 4,2 Kg 163E
KSFB 40/88 036.000.2.185 25 kN 6000 1/min 5,5 Kg 173E
KSFB 40/140 036.000.2.175 25 kN 6000 1/min 5,5 Kg 173E
KSFB 60/115 036.000.2.186 30 kN 5000 1/min 9,0 Kg 185E
KSFB 60/170 036.000.2.177 30 kN 5000 1/min 11,5 Kg 185E
KSFB 60/220 036.000.2.179 30 kN 5000 1/min 15,5 Kg 185E

2. Product description
8
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
2.3 Mounting instructions
1.
- Disassemble the collet chuck (1)
- Mount the adaptor to the pressure sleeve (glue
with thread glue) (2)
- Drive pressure tube to the front position
- Mount the chuck body to the machine spindle.
Check run-out (TIR). Adjust, if necessary.
- Mind the proper toque! (3)
size class 8.8 class 12.9
F [kN] M [Nm] F [kN] M
M6 10 12 14 16
M8 16 24 28 40
M10 26 45 45 77
M12 38 77 65 135
M14 52 125 90 215
M16 72 190 123 330
- Mount the pressure sleeve with the adapter to
the pressure tube
- Drive pressure tube in rear position
- Mount the safety screws
- Insert collet (4)
- Attach the bayonet nut and turn it about 60° till
it locks
- Tighten the nut-lock screw
The chuck is now ready for operation.
2.
3.
4.
Do not operate the chuck without a bayonet nut mounted. The safety screw to prevent rotation
to the pressure sleeve might get damaged.

2. Product description
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany 9
Tel.: [phone] • Fax.: [phone] • e-mail: in[email protected] • www.ortlieb.net
2.4 Check run-out
To provide best possible run-out results, it is necessary to adjust the clamping device. Therefore
loose the mounting screws between chuck and machine spindle. Check the TIR with a dial
indicator in the taper of the pressure sleeve. After adjusting the chuck, do not forget to retighten the
mounting screws with the proper torque.
TIR-check acc. DIN 6343
2.5 Change the collet
- Loose nut-lock screw about 180°
- Turn bayonet nut about 60°
- Remove collet
- Clean the collet-carrier, regrease slightly
- Insert collet
- Attach the bayonet nut, make sure it locks
- Retighten the nut-lock screw


Important:
Please pay attention to a clean collet-carrier, free of dirt and chips, especially when the collet is
changed. Only use intact, clean and slightly greased collets. Before operation, make sure the nut-
lock screw is tightened and the bayonet nut cannot get loose!
Do not operate the chuck without a bayonet nut mounted. The safety screw to prevent rotation
to the pressure sleeve might get damaged.

3. Accessory
10
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
3 Accessory
3.1 Spare parts
Components
1 – chuck body
2 – pressure sleeve
3 – bayonet nut
4 – nut-lock screw
5 – safety screw
6 – mounting screws
Type Art. Nr. Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5 Pos. 6
KSFB 26/4 036.000.2.157 036.117/1 036.097/0 036.111/2 036.118/1 036.118/0 3x M10
KSFB 30/4 036.000.2.159 036.117/1 036.092/0 036.110/2 036.118/1 036.118/0 3x M10
KSFB 40/5 036.000.2.161 036.170/1 036.065/01 036.179/0 036.118/1 036.020/0 4x M10
KSFB 40/6 036.000.2.163 036.171/1 036.065/01 036.179/0 036.118/1 036.020/0 4x M10
KSFB 60/6 036.000.2.165 036.134/0 036.066/01 036.135/0 036.118/1 036.020/1 4x M12
KSFB 60/8 036.000.2.167 036.172/0 036.066/01 036.135/0 036.118/1 036.020/1 4x M16
KSFB 80/8 036.000.2.169 036.260/1 036.228/1 036.208/0 036.118/1 036.020/2 4x M16
KSFB 26/100 036.000.2.171 036.215/1 036.097/0 036.111/2 036.118/1 036.118/0 3x M10
KSFB 30/100 036.000.2.173 036.215/1 036.092/0 036.110/2 036.118/1 036.118/0 3x M10
KSFB 40/88 036.000.2.185 036.416/6 036.065/01 036.179/0 036.118/1 036.020/0 6x M8
KSFB 40/140 036.000.2.175 036.174/1 036.065/01 036.179/0 036.118/1 036.020/0 3x M10
KSFB 60/115 036.000.2.186 036.416/7 036.066/01 036.135/0 036.118/1 036.020/1 8x M8
KSFB 60/170 036.000.2.177 036.175/1 036.066/01 036.135/0 036.118/1 036.020/1 6x M12
KSFB 60/220 036.000.2.179 036.182/1 036.066/01 036.135/0 036.118/1 036.020/1 6x M16

3. Accessory
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany 11
Tel.: [phone] • Fax.: [phone] • e-mail: in[email protected] • www.ortlieb.net
3.2 Reduction parts
The reduction parts allow the use of smaller Rubber-Flex® collets or steel collets acc. DIN 6343 in
the same chuck body. Your require a suitable pressure sleeve and bayonet nut..
Collet sleeve bayonet nut
KSFB 30 161E RFC 20 036.111/0 036.111/2
163E RFC 24 036.110/0 036.110/2
KSFB 40 161E RFC 20 036.072/0 036.179/2
163E RFC 24 036.073/0 036.214/0
173E RFC 36 036.010/0 036.179/0
KSFB 60 173E RFC 36 036.012/1 036.136/0
177E - 036.378/0 036.304/2
185E RFC 52 036.012/0 036.135/0
KSFB 80 173E RFC 36 036.013/5 036.208/2
185E RFC 52 036.013/4 036.208/1
193E - 036.013/0 036.208/0
3.3 Twin-chucking
Two Rubber-Flex® collets RFC 36 or RFC 52 behind each other guarantee maximum vibration-
free chucking of bar material. Furthermore, twin-chucking is absorbing vibrations during operation.
The clamping length is 90 mm respective 110 mm! Twin-chucking is recommended with increasing
diameters and higher machining forces.
chuck Rubber-Flex® Sleeve
KSFB 40 Rubber-Flex® RFC 36 036.014/0
KSFB 60 Rubber-Flex® RFC 52 036.015/0

4. General Safety Instructions
12
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
4 General Safety Instructions
1. Safety requirements to machines
-Operation of the machine spindle is only allowed, when the clamping pressure and clamping
force is in the acceptable range.
-Do not rotate the spindle without a workpiece clamped.
-On a breakdown of the clamping power a signal must stop the machine spindle and the
workpiece has to be clamped till a complete stop of the spindle.
-After a power breakdown and on return of the power, a changing over must not occur.
-During operation, the spindle and the clamped workpiece must be secured by a safety facility.
-The opening of the safety doors is only possible if the machine spindle stands still.
-All operations and maintenance to the spindle and the tool-gripper are only allowed if the
spindle stands still.
-Do not operate the chuck without a bayonet nut mounted. The safety screw to prevent rotation
to the pressure sleeve might get damaged.
2. Operation cylinders, machine spindles
To operate the collet chucks, please use only appropriate cylinders according the safety and
accident preventions regulations. Mounting the collet chuck to a spindle with an existing operating
cylinder, make sure that the clamping power is sufficient to clamp the workpiece and the maximum
clamping force is not exceeded! Connection parts and adapters must be designed to endurance
strength. Set and check the limit switch to check the stroke before initial operation.
3. Operating data
The allowed operating data, maximum clamping force and maximum revolutions shown on the
technical data sheet (Technical Data p.7) may not be exceeded. The minimum clamping force
depends on cutting rates.
4. Tools
Please use solely suitable steel collets and Rubber-Flex® collets according DIN 6343, matching
your chuck (see: Technical Data p.7).

4. General Safety Instructions
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany 13
Tel.: [phone] • Fax.: [phone] • e-mail: in[email protected] • www.ortlieb.net
5. Residual risks
The system machine tool – collet chuck – workpiece is mainly influenced by the properties of the
tool (shape, weight, unbalance, material, etc.) as well as the cutting parameters which can cause
residual risks. Those remaining dangers must be considered by the worker and eliminated by
appropriate means.
6. Maintenance
Accurate and regularly maintenance (quarter annually) increases the natural life of the QUADRO®
dead length collet chuck. Please keep the following advices:
-Clean the chuck frequently, especially when changing the collet.
-Make sure the collet-carrier is clean and free of dirt and chips. Dirt reduces the runout accuracy
and reduces the clamping force.
-Slightly greased collets increase the clamping force and reduce wear
-Do not use polar or ester-containing solvents to clean the spindle and the collet chuck.
Sealings and the rubber-bonded parts could be damaged.
-Avoid cleaning with compressed-air gun.
-On disassembly, check for cracks and other damages. Renew, if necessary.
-After a crash, a complete check is essential. You will find spare parts on page 10.
-Replace damaged parts only by original spare-parts. Otherwise guarantee is expired.
-Store the collet chuck clean and protect it from dust or similar influences. Spray it slightly with
anti-corrosion agent. Choose a dry place to store.
To provide longterm function and accuracy, depending on application conditions, it is
necessary to disassemble the chuck and to clean it completely. Check all parts for cracks or
damages. Regrease before reassembly.
Remember that your chuck should operate precisely and reliably.

5. Troubleshooting
14
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
5 Troubleshooting
Below, you will find some of the most frequently asked questions. If an error cannot be eliminated
with the methodes below, please contact your technical support team. Always name the accurate
article-number and the description in case of questions or re-order.
Problem
Possible cause
Remedy
Radial runout fault to
the workpiece
Chuck is not adjusted
properly or soiled
Adjust the chuck with a dial indicator. Mind to
tighten the mounting screws after adjusting
Axial runout fault to
the workpiece
Dirt on the front plane to
the spindle
Unmount the chuck, clean, mount and
readjust
Shape-fault to the
workpiece
Workpiece is elastic
deformed during
clamping
Reduce clamping force, pay attention to
cutting force
Markings on the
clamping surface
Punctual or linear
workpiece clamping
Wide difference between clamping diameter
and collet bore. Eventually rework or regrind
the collet bore
Too low clamping
force
Wrong collet Mount suitable collet
Soiled collet chuck Disassemble the chuck, clean parts and
check for damages. Reassemble and
regrease.
Low hydraulics pressure Check the pressure to your operating
cylinder. Check for leaks. Increase pressure
Damaged operation
cylinder
Check operating cylinder for leaks and
damages. Replace sealings.
Workpiece not
clamped properly
Wrong swiching position Clamping occurs on pushing. Swich machine
control to: „I.D. clamping“
Pressure sleeve got
loose, relocation of
clamping position
Make sure, the safety screw is mounted and
not damaged.

6. Assembly declaration
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany 15
Tel.: [phone] • Fax.: [phone] • e-mail: in[email protected] • www.ortlieb.net
6 Assembly declaration
for an incomplete machine (acc. machine directive 2006/42/EG)
Name of the company and producer:
Ortlieb Präzisionssysteme GmbH & Co. KG
Jura Str. 11
73113 Zell unter Aichelberg – Germany
Phone: [phone] - 0
FAX: [phone] - 51
The QUADRO
®
Dead length collet chuck is described as a incomplete machine according article
2g of the machine directive and designated only to be mounted into or with an other machine or
equipment.
The following fundamental safety and health-protection requirements according attachment 1 of
the machine directive were used, are valid and adhered:
Nr. 1.1.3, Nr. 1.3.2, Nr. 1.5.4, Nr. 1.6.1
The following standards (or extracts of these standards) are used:
DIN 55026/27, DIN 6352, DIN 6343
The start-up of this product is forbidden until it is proven, that the machine in which the above
named incomplete machine is mounted to conforms the regulations according the machine
directive 2006/42/EG.
The special technical documentations according attachment VII part B have been complied. The
producer obligates to provide these documentations in written form to public authorities if their
request is justified.
Only the management of Ortlieb Präzisionssysteme GmbH & Co. KG, represented by
Mr. Dirk Laubengeiger, is authorized to comply the relevant technical documents according
attachment VIII B to this product
Zell unter Aichelberg,
Dirk Laubengeiger, CEO

7. Shipping data
16
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73113 Zell u. Aichelberg • Germany
Tel.: [phone] • Fax.: [phone] • e-mail: [e-mail] • www.ortlieb.net
7 Shipping data
Article-No.: ............................................................................................................
Serial No.: ............................................................................................................
Delivery date: ............................................................................................................