ORTILEB SSF 30/5 Guide

Version 12.09.2019
Technical Documentation
Lever-operated Chuck
Lever-operated dead-length collet chuck for lathes
With short taper mount acc. 55026/27/29
or cylindrical flange acc. DIN 6353
for steel collets or Rubber-Flex® collets acc. DIN 6343

2
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
Tel.: +49 (0) 7164 79 701-0 • Fax.: +49 (0) 7164 79 701-51 • e-mail: info@ortlieb.net • www.ortlieb.net

Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
3
Tel.: +49 (0) 7164 79 701-0 • Fax.: +49 (0) 7164 79 701-51 • e-mail: info@ortlieb.net • www.ortlieb.net
Content:
1
General..................................................................................................................................4
1.1
Introduction.....................................................................................................................4
1.2
Guarantee......................................................................................................................5
1.3
Intended Use..................................................................................................................6
1.4
Initial start-up..................................................................................................................6
2
Product description ................................................................................................................7
3
Mounting instructions .............................................................................................................8
3.1
Check run-out.................................................................................................................9
3.2
Change the collet............................................................................................................9
3.3
Installation measures....................................................................................................10
4
Pneumatic operation ............................................................................................................11
5
Accessories..........................................................................................................................12
5.1
Spare parts...................................................................................................................12
5.2
Reduction parts............................................................................................................13
5.3
Variants........................................................................................................................13
6
Technical data......................................................................................................................14
6.1
Component overview....................................................................................................14
6.2
Safety advices..............................................................................................................15
6.3
Maintenance advices....................................................................................................15
7
General Safety Instructions..................................................................................................16
8
Troubleshooting ...................................................................................................................18
9
Assembly declaration...........................................................................................................19
10
Shipping data.......................................................................................................................20

1. General
4
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
Tel.: +49 (0) 7164 79 701-0 • Fax.: +49 (0) 7164 79 701-51 • e-mail: info@ortlieb.net • www.ortlieb.net
1 General
1.1 Introduction
This manual helps you to operate your Ortlieb product safely and to avoid potential dangers and
risks
Please read this manual and the safety instructions before initial operation.
This technical documentation includes all files and data for initial operation, maintenance and
service of your Ortlieb product. Ortlieb Präzisionssysteme GmbH & Co. KG does not guarantee
any accountability for damages and operational disturbances, occurred by disregarding several
issues.
Ortlieb Präzisionssysteme GmbH & Co. KG reserves the right for technical changes to increase the
product usability and to improve quality. No accountability on print errors.
Please mind the regulations for the prevention of industrial accidents besides the indexed safety
instructions while initial operation, operation and maintenance. Observing these regulations and
advices avoids damages to persons, machines and to this Ortlieb product.

1. General
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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1.2 Guarantee
Products of Ortlieb Präzisionssysteme GmbH & Co. KG are produced according to national and
international standards as well as company standards, supervised by a certified quality assurance.
For those products Ortlieb Präzisionssysteme GmbH & Co. KG assumes liability in the manner that
parts with material or production defects proven within 12 month after purchasing were repaired
free-of-charge, replaced by new ones or taken back to the charged price.
In the event of improper assembly and operation, use of non-original spare parts, unauthorized
modifications to our product we shall assume no liability for personal injury or damage to
machinery and our product.
We shall assume no liability for damage of any type resulting from the removal of safety devices.
We take the initial start-up of our products on appropriate and technically flawless machines by
qualified and continuous trained personal for granted.

1. General
6
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
Tel.: +49 (0) 7164 79 701-0 • Fax.: +49 (0) 7164 79 701-51 • e-mail: info@ortlieb.net • www.ortlieb.net
1.3 Intended Use
Use the collet chucks only for the intended use. Insufficiently clamped tools or work-pieces, failure
to comply „safety and accident prevention regulations“, and the use of work-pieces and our
products on machines that are not intended for this propose, can result in personal injury and
damages to the clamping devices. In this case, we shall assume no liability. Do not apply force
during assembly, disassembly and operation; this could damage the clamping device or the
machine.
1.4 Initial start-up
A function check is implicitly before initial operation of the collet chuck. To ensure a safe and
precise operation of the collet chuck during machining, a sufficient clamping force must be
provided. Check the clamping force.
The collet chuck, especially the function surfaces must be clean and lubricated sufficiently.
Never exceed the axial and radial forces specified on the chuck. Pay attention to the max. RPM.
Check the clamping force regularly!
Avoid pressure to the lever during operation. The bearing jaws and the curve rollers run hot and
get damaged quickly.
Tighten screws with the torque shown in the table below:
8.8 10.9 12.9
F [kN]
M [Nm] F [kN] M [Nm] F [kN] M [Nm]
M6 10 12 12 14 14 16
M8 16 24 24 35 28 40
M10 26 45 38 75 45 77
M12 38 77 56 128 65 135
M14 52 125 75 182 90 215
M16 72 190 106 314 123 330
M20 117 430 116 615 194 720
M24 168 743 238 1060 280 1240

2. Product description
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2 Product description
Lever
-
operated chuck
SSF
This collet chuck is especially designed for
machines without an operating cylinder.
Usually, the clamping force is initiated manually
to the lever. On larger production series, the
chuck can be automated by a lever, operated by
a compressed air cylinder.
Function:
The lever pushes the exterior sleeve axial to the front. Thereby, the operating force is transmitted
via ball-bearing balls onto the interior pressure sleeve which closes the collet. Clamping occurs
with a self-locking effect. Avoid pressure to the lever during operation of the chuck (rotation). The
bearing jaws and the curve rollers run hot and get damaged quickly which increases wear.
Your benefit:
- Designated to machines without an operating cylinder, also intended as clamping device on
indexing tables.
- No axial movement of workpieces due to clamping by pressure
- It is possible to use Rubber-Flex® collets as well as steel collets acc. DIN 6343.
- With the use of Rubber-Flex® RFC collets, workpiece-diameter tolerances of 0.7 mm can be
equalized without adjusting the cap.
- Automatable by the use of a pneumatic cylinder
On request we are modifying the lever-operated chucks according to your special clamping
application. Contact us for additional information!

3. Mounting instructions
8
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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3 Mounting instructions
1.
-
Disassemble the chuck (1)
(Lever, cap, sleeve)
-
Pay attention Do not loose any ball-bearing
balls!
-
Mount the main body onto the spindle nose.
Check run-out (2)
(See:Check run-out p.9).
-
Mind the proper torque! (3)
size class 8.8 class 12.9
F [kN]
M [Nm]
F [kN]
M
M6 10 12 14 16
M8 16 24 28 40
M10 26 45 45 77
M12 38 77 65 135
M14 52 125 90 215
M16 72 190 123 330
-
Insert the pressure sleeve, (3)
attach all ball-bearing balls; move the sleeve
over the main body
-
Mount the swivel joint yoke and bolt to the
machine. Attach the lever to the sleeve and
connect it to the joint bar
-
Insert collet, then mount the cap
(Change the collet p.9)
The collet chuck is now ready for operation
2.
3.
4.
Avoid pressure to the lever during operation of the chuck (rotation). The bearing jaws and the
curve rollers run hot and get damaged quickly.

3. Mounting instructions
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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3.1 Check run-out
To provide best possible run-out results, it is necessary to adjust the clamping device. Therefore
loose the mounting screws between chuck and machine spindle. Check the TIR with a dial
indicator in the taper of the pressure sleeve. After adjusting the chuck, do not forget to retighten the
mounting screws with the proper torque.
TIR-check acc. DIN 6343
Clamping diameter length Standard High-
ØD [mm] L [mm] accuracy accuracy
4 - 6 16 0,020 0,015
6 - 10 25 0,020 0,015
10 - 18 40 0,020 0,015
18 - 24 50 0,030 0,020
24 - 30 60 0,030 0,020
30 - 50 80 0,040 0,030
50 - 65 100 0,040 0,030
3.2 Change the collet
-
Move lever in release position (rear)
-
Remove the cap
-
Remove the collet
-
Clean the collet carrier, regrease slightly
-
Insert collet
-
Screw the cap onto the main body
up to the back-stop
-
Check clamping; eventually turn the cap in
reverse direction
(cap is locked by a detent)
Important:
Please pay attention to a clean collet-carrier, free of dirt and chips, especially when the collet is
changed. Only use intact, clean and slightly greased collets. Before operation, make sure the cap
is locked by the detent!

3. Mounting instructions
10
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
Tel.: +49 (0) 7164 79 701-0 • Fax.: +49 (0) 7164 79 701-51 • e-mail: info@ortlieb.net • www.ortlieb.net
3.3 Installation measures
To swivel the lever in the machine, further parts are required. Because of the fact, that different
planes are used in different machines, those parts are not included.
Swivel joint yoke (Pos.1), joint bar (Pos.2) bolt (Pos.3) on request
Type L1 L2 L3
SSF 30/5 85
75
64
SSF 40/5 98
100
73
SSF 40/6 98
100
76
SSF 60/6 113
102
78
SSF 60/8 113
102
81
SSF 16z - 55
34
SSF 20z 71,5
62
47
SSF 30z 85
75
51
SSF 40z 98
100
61
SSF 60z 113
102
65
SSF 80z 127
120
65
We are pleased to offer all the connection parts
you need to mount the chuck to your machine.
Please contact us!

4. Pneumatic operation
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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4 Pneumatic operation
In case of larger production series, it is strongly recommended to replace the manual lever by a
lever with a pneumatic cylinder.
Type
A
B (
stroke
)
C
L1
pressure
cylinder
valve
SSF 16 120 50 148 55 4 bar DZ 1050-100
piston-Ø50 mm
stroke 100mm
force
5bar = 0,9 kN
3/2-way-
valves
Type
K9 314
RF-1/8
150 58 3 bar
175 68 2 bar
SSF 20 175 68 62 5 bar
200 80 4 bar
225 90 3 bar
SSF 30 200 80 75 5 bar
225 90 4 bar
250 100 3 bar
SSF 40 225 90 100 5 bar
250 100 4 bar
300 115 208 3 bar DZ 1050-160
SSF 60 300 115 102 5 bar
350 135 4 bar
SSF 80 350 135 120 5 bar

5. Accessories
12
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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5 Accessories
5.1 Spare parts
Components
1 – main body
2 – sleeve
3 – pressure sleeve
4 – cap
5 – lever
Type Art. Nr. Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5
SSF 30/5 SSF 30-05 SSF30-05/1 BSK1475/2 BSK1475/3 BSK1475/4 BSK1475/8
SSF 40/5 SSF 40-05 SSF40-05/1 BSK1476/2 BSK1476/3 BSK1476/4 BSK1476/8
SSF 40/6 SSF 40-06 SSF40-06/1 BSK1476/2 BSK1476/3 BSK1476/4 BSK1476/8
SSF 60/6 SSF 60-06 SSF60-06/1 BSK1477/2 BSK1477/3 BSK1477/4 BSK1477/8
SSF 60/8 SSF 60-08 SSF60-08/1 BSK1477/2 BSK1477/3 BSK1477/4 BSK1477/8
SSF 16Z SSF 16 SSF16/1 BSK1473/2 BSK1473/3 BSK1473/4 BSK1473/8
SSF 20Z SSF 20 SSF20/1 BSK1474/2 BSK1474/3 BSK1474/4 BSK1474/8
SSF 30Z SSF 30 SSF30/1 BSK1475/2 BSK1475/3 BSK1475/4 BSK1475/8
SSF 40Z SSF 40 SSF40/1 BSK1476/2 BSK1476/3 BSK1476/4 BSK1476/8
SSF 60Z SSF 60 SSF60/1 BSK1477/2 BSK1477/3 BSK1477/4 BSK1477/8
SSF 80Z SSF 80 SSF80/1 BSK735/2 BSK735/3 BSK735/4 BSK 735/8
The chucks type SSF16 – SSF30 have bearing jaws to transfer the force from the lever to the
sleeve. The chucks type SSF40 and larger use curve rollers. The maximum allowed RPM of the
chuck is limited by the max. RPM of the curve rollers.
Please note, the shown levers in the table refer to the standard.
If you need higher allowed revolutions, contact us. We have a special design using bearing jaws
with ceramic pins!

5. Accessories
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5.2 Reduction parts
The reduction parts allow the use of smaller Rubber-Flex® collets or steel collets acc. DIN 6343 in
the same chuck body. You require a suitable pressure sleeve and cap.
collet Pos. 3 Pos. 4
SSF 16 140E RFC 12 BSK1473/3 BSK1473/4
SSF 20 148E RFC 18 BSK1474/3 BSK1474/4
SSF 30 163E RFC 24 BSK1475/3 BSK1475/4
SSF 40 161E RFC 20 BSK1476S6/3 BSK1473S20/4
163E RFC 24 BSK1476S6/3 BSK1476S5/4
173E RFC 36 BSK1476/3 BSK1476/4
SSF 60 171E - BSK1777S4/3 BSK1477S6/4
173E RFC 36 BSK1477/5 BSK1477/6
185E RFC 52 BSK1477/3 BSK1477/4
SSF 80 173E RFC 36 BSK735/13 BSK735/14
185E RFC 52 BSK735/15 BSK735/16
193E - BSK735/3 BSK735/4
5.3 Variants
Besides the standards several varieties are possible::
-
Chucks with cylindrical flange acc. DIN 6353
-
Chucks with short taper mount acc. DIN 55026
-
Chucks with short taper mount and stud bolts DIN 55027
-
Chucks with short taper mount and camlock bolts DIN 55029
-
Chucks with shorter lever
-
Chucks with lever for pneumatic operation
-
Chucks with bronze bearing jaws
-
Chucks with curve rollers
-
Chucks with bearing jaws with ceramic pins
On request we are modifying the lever-operated chucks according to your special clamping
application. Contact us for additional information!

6. Technical data
14
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6 Technical data
6.1 Component overview
Components
1 – main body
2 – sleeve
3 – pressure sleeve
4 – cap
5 – lever
Type Art. Nr. Fmax rpm Kg collet
SSF 30/5 SSF 30-05 10 kN 4000 1/min
7,0 Kg
163E
SSF 40/5 SSF 40-05 10 kN 4000 1/min
8,0 Kg
173E
SSF 40/6 SSF 40-06 10 kN 4000 1/min
8,5 Kg
173E
SSF 60/6 SSF 60-06 10 kN 3000 1/min
10,0 Kg
185E
SSF 60/8 SSF 60-08 10 kN 3000 1/min
10,5 Kg
185E
SSF 16z SSF 16 10 kN 5000 1/min
2,2 Kg
140E
SSF 20z SSF 20 10 kN 5000 1/min
3,2 Kg
148E
SSF 30z SSF 30 10 kN 4000 1/min
4,5 Kg
163E
SSF 40z SSF 40 10 kN 4000 1/min
8,0 Kg
173E
SSF 60z SSF 60 10 kN 3000 1/min
11,0 Kg
185E
SSF 80z SSF 80 10 kN 2500 1/min
12,5 Kg
193E
The chucks type SSF16 – SSF30 have bearing jaws to transfer the force form the lever to the
sleeve. The chucks type SSF40 and larger use curve rollers. The maximum allowed RPM of the
chuck is limited by the max. RPM of the curve rollers.
Please note, the shown levers in the table refer to the standard.
If you need higher allowed revolutions, contact us. We have a special design using bearing jaws
with ceramic pins!

6. Technical data
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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6.2 Safety advices
-
To change the collet, remove the nut (4). Clean the thread of the cap (4) before reassembly.
The detent in the sleeve (2) prevents the cap (4) from getting loose during operation
-
The bearing jaws (curved rollers) were held by two screws in the lever (5). Avoid pressure
during operation of the chuck (rotation). Also leaning against the lever is not allowed because
the jaws / rollers run hot and get damaged.
-
Regrease / lubricate the bearing jaws regularly through the lubrication boring in the screw.
-
Too much oiling is wrong because gratuitous oil is centrifuged during operation.
6.3 Maintenance advices
-
It is strongly recommended to clean the chuck regularly (quarter annually) Therefore remove
the cap (4), disassemble the sleeve (5) with the bearing jaws and the lever and wash properly.
-
Usually, dirt cannot penetrate between main body (1) and pressure sleeve (3). But it is
recommended to wash out used grease and to regrease. Should the pressure sleeve (3) been
taken apart, remove the pin first.
-
On reassembly, make sure all ball-bearing balls are surrounded with grease.
-
Do not apply force during disassembly or reassembly!
All components are hardened and grinded.
-
The sleeve (2) has two notches. One of these notches must fit to the flat key in the main body.
Special:
-
The chuck type SSF 30 and larger use curved rollers instead of bearing jaws.
-
If higher revolutions are demanded, we can provide you with bearing jaws with ceramic pins.
Contact us!

7. General Safety Instructions
16
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Tel.: +49 (0) 7164 79 701-0 • Fax.: +49 (0) 7164 79 701-51 • e-mail: info@ortlieb.net • www.ortlieb.net
7 General Safety Instructions
1. Safety requirements to machines
-Operation of the machine spindle is only allowed, when the clamping pressure and clamping
force is in the acceptable range. (Operating with a pneumatic cylinder)
-Do not rotate the spindle without a workpiece clamped.
-On a breakdown of the clamping power a signal must stop the machine spindle and the
workpiece has to be clamped till a complete stop of the spindle.
-After a power breakdown and on return of the power, a changing over must not occur.
-During operation, the spindle and the clamped workpiece must be secured by a safety facility.
-The opening of the safety doors is only possible if the machine spindle stands still.
-All operations and maintenance to the spindle and the tool-gripper are only allowed if the
spindle stands still.
-Make sure, that during operation no force impacts on the lever. A lever under pressure
increases friction between the chuck and the bearing jaws which leads to increased wear and
the chuck runs hot and gets damaged.
-Regrease / lubricate the bearing jaws / curved rollers regularly.
2. Operation cylinders, machine spindles
To operate the collet chucks, please use only appropriate cylinders according the safety and
accident preventions regulations. Mounting the collet chuck to a spindle with an existing operating
cylinder, make sure that the clamping power is sufficient to clamp the workpiece and the maximum
clamping force is not exceeded! Connection parts and adapters must be designed to endurance
strength. Set and check the limit switch to check the stroke before initial operation.
3. Operating data
The allowed operating data, maximum clamping force and maximum revolutions shown on the
technical data sheet (see: Technical data p.14) may not be exceeded. The minimum clamping
force depends on cutting rates.
4. Collets
Please use solely suitable steel collets and Rubber-Flex® collets according DIN 6343, matching
your chuck (see: Technical data p.14).

7. General Safety Instructions
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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5. Residual risks
The system machine tool – collet chuck – workpiece is mainly influenced by the properties of the
tool (shape, weight, unbalance, material, etc.) as well as the cutting parameters which can cause
residual risks. Those remaining dangers must be considered by the worker and eliminated by
appropriate means.
6. Maintenance
Accurate and regularly maintenance (quarter annually) increases the natural life of the QUADRO®
lever-operated chuck. Please keep the following advices:
-Clean the chuck frequently, especially when changing the collet.
-Make sure the collet-carrier is clean and free of dirt and chips. Dirt reduces the run-out
accuracy and reduces the clamping force.
-Slightly greased collets increase the clamping force and reduce wear
-Do not use polar or ester-containing solvents to clean the spindle and the collet chuck.
Sealings and the rubber-bonded parts could be damaged.
-Avoid cleaning with compressed-air gun.
-On disassembly, check for cracks and other damages. Renew, if necessary.
-After a crash, a complete check is essential. You will find spare parts on page 12.
-Replace damaged parts only by original spare-parts. Otherwise guarantee is expired.
-Store the collet chuck clean and protect it from dust or similar influences. Spray it slightly with
anti-corrosion agent. Choose a dry place to store.
To provide long-term function and accuracy, depending on application conditions, it is
necessary to disassemble the chuck and to clean it completely. Check all parts for cracks or
damages. Regrease before reassembly.
Remember that your chuck should operate precisely and reliably.

8. Troubleshooting
18
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8 Troubleshooting
Below, you will find some of the most frequently asked questions. If an error cannot be eliminated
with the methods below, please contact your technical support team. Always name the accurate
article-number and the description in case of questions or re-order.
Problem
Possible cause
Remedy
Radial run-out fault to
the workpiece
Chuck is not adjusted
properly or soiled
Adjust the chuck with a dial indicator. Mind to
tighten the mounting screws after adjusting
Axial run-out fault to
the workpiece
Dirt on the front plane to
the spindle
Unmount the chuck, clean, mount and
readjust
Shape-fault to the
workpiece
Workpiece is elastic
deformed during
clamping
Reduce clamping force, pay attention to
cutting force
Markings on the
clamping surface
Punctual or linear
workpiece clamping
Wide difference between clamping diameter
and collet bore. Eventually rework or regrind
the collet bore
Too low clamping
force
Wrong collet Mount suitable collet
Soiled collet chuck Disassemble the chuck, clean parts and
check for damages. Reassemble and
regrease.
Low pneumatic pressure Check the pressure to your operating
cylinder. Check for leaks. Increase pressure
Wrong adjustment of the
cap
Check clamping by turning the cap.
Workpiece not
clamped properly
Wrong switching position Clamping occurs on pushing. Switch machine
control to: „I.D. clamping“
Pressure sleeve got
loose, relocation of
clamping position
Make sure, the safety screw is mounted and
not damaged.

9. Assembly declaration
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
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9 Assembly declaration
for an incomplete machine (acc. machine directive 2006/42/EG)
Name of the company and producer:
Ortlieb Präzisionssysteme GmbH & Co. KG
Jura Str. 11
73119 Zell u. Aichelberg – Germany
Phone: +49 (0) 7164 79701 0
FAX: +49 (0) 7164 79701 51
The QUADRO
®
lever-operated chuck is described as a incomplete machine according article 2g
of the machine directive and designated only to be mounted into or with an other machine or
equipment.
The following fundamental safety and health-protection requirements according attachment 1 of
the machine directive were used, are valid and adhered:
Nr. 1.1.3, Nr. 1.3.2, Nr. 1.5.4, Nr. 1.6.1
The following standards (or extracts of these standards) are used:
DIN 55026/27, DIN 6352, DIN 6343
The start-up of this product is forbidden until it is proven, that the machine in which the above
named incomplete machine is mounted to conforms the regulations according the machine
directive 2006/42/EG.
The special technical documentations according attachment VII part B have been complied. The
producer obligates to provide these documentations in written form to public authorities if their
request is justified.
Only the management of Ortlieb Präzisionssysteme GmbH & Co. KG, represented by
Mr. Dirk Laubengeiger, is authorized to comply the relevant technical documents according
attachment VIII B to this product
Zell unter Aichelberg,
Dirk Laubengeiger, Geschäftsführer

10. Shipping data
20
Ortlieb Präzisionssysteme GmbH & Co. KG • Jura Str. 11 • 73119 Zell u. Aichelberg • Germany
Tel.: +49 (0) 7164 79 701-0 • Fax.: +49 (0) 7164 79 701-51 • e-mail: info@ortlieb.net • www.ortlieb.net
10 Shipping data
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Serial No.: ............................................................................................................
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10
Table of contents
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