Outdoor Lifestyles NGK-ODCOUG User manual

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Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. E • 03/23
Courtyard Conversion Kit
For use with ODCOUG-36, ODCOUG-42
Models: NGK-ODCOUG Propane to Natural Gas Conversion
LPK-ODCOUG Natural Gas to Propane Conversion
Caution!
The gas supply must be shut o󰀨 prior to
disconnecting the electrical power before
proceeding with the conversion.
DANGER
FIRE OR EXPLOSION HAZARD
If you smell gas:
• Shut o󰀨 gas to the appliance.
• Extinguish any open ame.
• If odor continues, leave the area immediately.
• After leaving the area, call your gas supplier or re
department.
• Failure to follow these instructions could result in re
or explosion, which could cause property damage,
personal injury, or death.
WARNING
Do not store or use gasoline or other ammable va-
pors and liquids in the vicinity of this or any other
appliance
An LP-cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
WARNING: For outdoor use only.
Installation and service must be performed by a
qualied installer, service agency, or the gas supplier.
WARNING: Improper installation, adjust-
ment, alteration, service or maintenance can cause
injury or property damage. Read the installation,
operating and maintenance instructions thoroughly
before installing or servicing this equipment.
WARNING: If the information in this manual
is not followed exactly, a re or explosion may
result causing property damage, personal injury, or
loss of life.
INSTALLER: Leave this manual with party
responsible for use and operation.
OWNER: Retain this manual for future
reference.

Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. E • 03/232
Converting Gas Control Valve
1. Locate the gas valve. Using a #20 tamper-proof Torx
screwdriver, remove the regulator and rubber gasket
on face of valve. See Figure 2. Discard both the
regulator and rubber gasket.
2. Install the new regulator along with the new rubber
gasket included in the conversion kit. See Figure 2.
3. Place the gas type label on the appliance adjacent to
rating plate. Ensure the gas type label is appropriate
for the type of gas to which you are converting the
appliance.
Note: The qualied service agency installing this conversion
must enter the day, month, and year, and sign the conversion
plate added to this appliance.
Fire Risk
Explosion Risk
Gas Leak Risk
WARNING
• Rubber gasket must be seated properly on valve face.
• Do not install a valve or regulator that has been dropped.
Figure 1.
Rubber
Gasket
Regulator
Valve
#20 Torx Screws
Before You Start
This conversion shall be installed by a qualied service
agency.
Any damaged valve components should not be installed.
If a valve or regulator has been dropped or appears to
have been modied, the valve or regulator should not be
installed.
KIT CONTENTS
Gas Valve Regulator
with Rubber Gasket ............................................ One (1)
Pilot Orice ........................................................... One (1)
Conversion Plate .................................................. One (1)
Gas Type Label .................................................... One (1)
Burner Orice .......................................................One (1)
Installation and service of this appliance should be performed by
qualied personnel. Hearth & Home Technologies recommends
HHT Factory Trained or NFI certied professionals.
Accessing Gas Control Valve
NOTE: The valve compartment must be accessed
through the rebox of the appliance.
1. Turn o󰀨 gas supply at external shuto󰀨 and allow the
unit to cool (required).
2. Disconnect power at GFCI circuit breaker (required).
3. Remove logs or glass and vacuum media from unit.
4. Remove six (6) screws securing cover assembly from
appliance, set aside. See Figure 1.
5. With the cover assembly removed, the tamper-proof
torx screws can be accessed to remove the regulator.
See Figure 1.
Figure 2. Valve Regulator Conversion

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Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. E • 03/23
Converting Main Burner & Pilot Orice
NOTE: Remove burner assembly from the rebox to
complete main burner and pilot orice conversion.
1. With the cover assembly removed locate the single
(1) screw securing the burner tube in place on the
left side and remove. Figure 3
2. Lift the burner tube up from the left end allowing the
air-shutter to pivot at the bulkhead. Lift until the tube
clears all the tube support brackets and pull straight
out.
3. Replace the orice located on the end of the bulk-
head with the appropriate orice (supplied) for the
type of conversion being performed. See Table 1.
4. Adjust the air shutter by loosening the screw secur-
ing air shutter. Rotate shutter to the appropriate set-
tings for the type of conversion being performed and
re-tighten screw. See Table 1.
5. Set the burner tube aside and continue on with the
conversion process by locating the pilot assembly.
6. Remove (2) screws securing pilot to the burner as-
sembly.
7. Carefully pull pilot assembly through the opening of
the burner assembly until the ttings behind the base
place are easily accessible.
8. Grasp pilot rmly and loosen the pilot tube tting.
Remove the existing pilot orice and replace it with
the pilot orice included in the kit. Ensure the pilot
orice is appropriate for the type of gas to which you
are converting the appliance. See Figure 4.
9. Secure pilot assembly to burner assembly with (2)
screws.
Shock or burn risk.
• Disconnect green wire from gas valve.
Failure to disconnect green wire could result in
severe burns.
WARNING
Gas Type Burner
Orice
Pilot
Orice
Burner
Air
Shutter
NG #27 0.023 1/16”
Open
Propane #45 0.014 Fully
Open
Table 1.
10. Holding the left end of the burner tube up at an angle
with the air shutter at the lowest point. Slip the air
shutter over the orice and rotate the tube down over
the support brackets until coming to rest on the burn-
er attachment bracket.
11. Reinstall the single screw on the left end of the burner
tube.
12. Disconnect green wire attached to the gas valve.
13. Turn on gas supply and electrical power to the appli-
ance.
WARNING
Delayed Ignition Risk
• Place media according to instructions.
• Do NOT place media in area in front of pilot.
• Do NOT place media in a position that they may
fall into area in front of pilot.
• Do NOT use any media other than the media
supplied with this replace.
Fireplace will not function properly.
Delayed ignition may occur.
Figure 3.
Valve Control
Module
Junction
Box
Injector
Burner
Tube
Pilot
Bulkhead
Burner Screw
14. Turn appliance “On” and use a commercially avail-
able, non-corrosive leak check solution to test for
leaks around the pilot tting. See Figure 4.
15. Extinguish the pilot ame by turning the appliance
“O󰀨”.
16. Reconnect green wire to the valve.
17. Turn the appliance “On” and use a commercially
available, non-corrosive leak check solution to test for
leaks around the newly installed gas valve regulator.
18. Turn the appliance “O󰀨” to extinguish pilot and main
burner ames.
19. Be sure to rinse o󰀨 all leak check solution following
testing and prior to placing the appliance into opera-
tion.
20. Reinstall the cover assembly, secure using (6) screws.
21. Verify that the conversion plate has been signed and
dated. A󰀩x the conversion plate adjacent to the rating
label.
22. Install media per the instructions included with the
media kit or in the appliance installation manual.

Hearth & Home Technologies • Gas Conversion Instructions for Courtyard • 4608-904 Rev. E • 03/234
NOTE: Input rate should be reduced by 4% for each 1000 feet above a 2000 foot elevation in the U.S.A. or
10% for elevations between 2000 and 4000 feet in Canada.
Gas Appliance Specications
ORIFICE
SPUD
PILOT TUBE
ASSEMBLY
CHECK FOR LEAKS
PILOT HOOD
PILOT
HOOD
PILOT RETAINING SCREWS (2)
(Used in assembly
with 2-sided hood).
Note: Appearance of
pilot may vary.
Figure 4. Pilot Burner Conversion
Outdoor Lifestyles, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
www.hearthnhome.com
Please contact your Outdoor Lifestyles dealer with any questions or concerns.
For the location of your nearest Outdoor Lifestyles dealer,
please visit www.hearthnhome.com.
Natural Gas Propane Gas
Min. Gas Supply for Input Adj..................5.0 in. w.c. (1.24 kPa)....................11.0 in. w.c. (2.74 kPa)
Max. Gas Supply:......................................10.0 in. w.c. (2.49 kPa)..................13.0 in. w.c. (3.23 kPa)
Max Input:...................................................55,000 BTU/hr (16.19 kW.............53,000 BTU/hr (15.53 kW)
Orice Size:...............................................#27 /.144 in. (3.66 mm)..................#45 /.082 in. (2.08 mm)