Ozito MWR-9045 User manual

GASLESS
MIG WELDER
50 / 90 Amp
INSTRUCTION MANUAL
SPECIFICATIONS
Input Voltage: 240V ~ 50Hz
Welding Current: 50 / 90Amp
Welding Wire Size: 0.8, 0.9mm Flux-Cored Wire
Duty Cycle: 60%@50A, 10%@90A
Insulation Type: Class I
Max. Wire Spool Weight: 0.4kg
Weight (tool only): 14kg
MWR-9045
WHAT’S IN THE BOX
MIG Welder
Carrying Strap
Wire Feed Roller,
Shroud & Torch Tip
0.8mm Welding Wire
& Welding Mask
Chipping Hammer /
Wire Brush
ozito.com.au
IN ORDER TO MAKE A CLAIM UNDER THIS
WARRANTY YOU MUST RETURN THE PRODUCT
TO YOUR NEAREST BUNNINGS WAREHOUSE WITH
YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY
PLEASE TELEPHONE OUR CUSTOMER SERVICE
HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from
the original date of purchase. If a product is defective it will
be replaced in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: Welding tips,
torch nozzles, flexible inner tube, welding wire, wire feed rollers,
welding lenses, wire brushes and chipping hammer.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other
than that specified on the tool.
• If the tool shows signs of damage or defects caused
by or resulting from abuse, accidents or alterations.
• Failure to perform maintenance as set out within the
instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional or high frequency use.
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE
HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY
HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.
The benefits provided under this warranty are in addition
to other rights and remedies which are available to you at law.
Our goods come with guarantees that cannot be excluded
at law. You are entitled to a replacement or refund for a major
failure and for compensation for any other reasonably foreseeable
loss or damage. You are also entitled to have the goods repaired
or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Generally you will be responsible for all costs associated with
a claim under this warranty, however, where you have suffered
any additional direct loss as a result of a defective product you
may be able to claim such expenses by contacting our customer
service helpline above.
1118

ONLINE MANUAL
Scan this QR Code with your
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the online manual.
MIG WELDER
ACCESSORIES
1 Wire Feed Speed
2 Carry Handle
3 Overload Protection LED
4 On/O󰀨Switch
5 Current Control Switch
6 Earth Clamp
7 MIG Torch
8 Torch Tip
9 Welding Mask
10 Chipping Hammer / Wire
Brush
11 Welding Wire (0.8mm)
12 Shroud (spare)
13 Torch Tip (spare)
14 Wire Feed Roller 0.8-0.9mm
(Fitted)
KNOW YOUR PRODUCT
1. WELDING MASK & CARRY STRAP
SETUP & PREPARATION
1 32 4 5
6 7 8
9 10 11 12 13 14
Fitting the Welding Screen
1 Insert the glass retaining pins
into the holes from the outside
ofthemaskandthentthe
retaining clips from the inside.
Rotate the clip to allow the
glass to be inserted.
3 Bend the sides and top of the
welding mask inwards and clip
together at the corners.
2 First insert the clear glass
into the recess of the welding
mask, followed by the dark
safety glass and then the
plastic frame.
Rotate the retaining clips to
lock in position.
4 Insert the 3 screws into the
handle mounting holes from
the outside. Fit the handle
onto the screws from inside
the mask and then secure
using the 3 nuts.
Theincludedweldingmaskmustbettedwiththeweldingscreenand
handle before using for welding.

TheMIGweldercanbettedwith0.8mmor0.9mmgaslesswelding
wire.Weldingwireupto0.4kgcanbettedtothiswelder.
2. FITTING THE WELDING WIRE COIL
4. WIRE DRIVE ROLLER SIZE
WARNING: ENSURE THE TOOL IS SWITCHED OFF AND
DISCONNECTED FROM THE POWER SUPPLY BEFORE
PERFORMING ANY OF THE FOLLOWING STEPS.
2 Rotate the roller locking dial
anti-clockwiseandlifto󰀨.
4 Secure the wire drive roller
byttingtherollerlockingdial
and rotating it clockwise.
2 Remove the wing nut by
rotating anti-clockwise and
remove the drive washer.
4 Align the drive washer lug
with the slot in the drive shaft
and secure with the wing nut
by rotating clockwise.
There are two sizes on the roller included with the MIG welder; one side
oftherollersuits0.8mmgaslessux-coredweldingwireandtheother
suits0.9mmgaslessux-coredweldingwire.
1 Rotate the locking arm
up and then swing the
pressure arm away from
the guide roller.
3 Lift the wire drive roller
o󰀨theshaftandinspect
ittoconrmthewire
groove size stamped on
either face. Ensure the
wire drive roller size you
require is facing upwards
when assembled.
3 Slide the welding wire
coil onto the shaft.
Ensure the unwound
end of the welding
wire is on the closest
side to the wire guide.
1 Open the top cover
by rotating the locking
knob and then lifting
the panel.
a
b
a b
CAUTION: IT IS CRITICAL THAT YOU CHOOSE THE
CORRECT WIRE DRIVE ROLLER SIZE.

5. FEEDING THE WELDING WIRE
OPERATION
1 With the pressure arm swung
away from the drive roller,
feed the welding wire into the
exibleinnertube.
6 Ensure the earth clamp is
away from the MIG torch and
the welder housing
3 Push the pressure arm
towards the drive roller and
secure in place by swinging
the locking arm back over the
pressure arm.
8 Ensure the MIG torch lead is
straight and depress the MIG
torch trigger to feed the wire
through.
10 Fit the appropriate torch tip
by rotating clockwise and
thenrettheshroud.Cut
anyexcessweldingwire
byleavingapprox.10mm
protruding from the end of the
torch.
Ensure the welding wire is free from any kinks and bends by removing
any damaged wire. When cutting the wire, ensure it is not cut at an
angle.Itisrecommendedyoulightlyletheatendofthewirepriorto
feeding.
2 Feed the wire passed
the roller and through
the inlet guide ensuring
the wire is positioned in
the groove of the drive
roller.
7 Plug the power cord
into a power supply and
switchtheon/o󰀨switch
into the on position.
9 Once the wire protrudes
out of the end of the MIG
torch release the trigger
andswitchtheon/o󰀨
switchtotheo󰀨position.
4 Remove the shroud and
then unscrew the torch
tip from the MIG torch by
turning anti-clockwise.
a
b
WARNING: ENSURE THAT YOU DO NOT MAKE CONTACT
WITH THE EARTH CLAMP AT ANY STAGE WHEN
FEEDING THE WELDING WIRE THROUGH THE MIG
TORCH. THE ELECTRODE WIRE WILL BE AT WELDING
VOLTAGE WHILST IT IS BEING FED THROUGH THE
WELDER. KEEP THE MIG TORCH AWAY FROM YOUR
EYES AND FACE.
WARNING:THE POWER SUPPLY FOR THIS PRODUCT
SHOULD BE PROTECTED BY A RESIDUAL CURRENT
DEVICE (RATED AT 30MA OR LESS). A RESIDUAL
CURRENT DEVICE REDUCES THE RISK OF ELECTRIC
SHOCK.
WARNING: THE WELDER IS NOT SUITABLE FOR USE
IN RAIN.

6. CONTROLS
MWR-9045
1 Toswitchon,presstheon/o󰀨
switch up into the on position.
1 Press the current switch into
the desired operating setting.
1 To increase the wire speed,
rotate the wire feed speed
dial clockwise.
2 To decrease the wire speed,
rotate the wire feed speed
dial anti-clockwise.
2 Toswitcho󰀨,presstheon/
o󰀨switchdownintotheo󰀨
position.
The output current switch has 2 settings; 50A and 90A.
The wire speed controls the rate at which the wire is feed through the
MIG torch and to your workpiece.
The MIG welder features a self re-
setting thermostat that helps protect
the internal components of the MIG
welder.
The overload protection LED will
illuminate and welding current will
stop once the duty cycle of the
powersourcehasbeenexceeded.
If the overload protection LED
illuminates,waitforittoturno󰀨beforereturningtoweldingoperation.
WARNING: THE OUTPUT VOLTAGE CONTROL DIAL
MUST NOT BE CHANGED DURING THE WELDING
OPERATING AS THIS CAN DAMAGE INTERNAL
COMPONENTS OF THE MIG WELDER.
On/O󰀨 Switch
Output Current Control
Adjusting the Wire Speed
Overload Protection LED
7. MIG WELDING
2 Attach the earth clamp to the
workpiece so that there is a
good electrical connection.
4 Position the tip roughly 8mm
from the workpiece at an
angle or 200from vertical in
the direction of movement.
Note: Cutting the wire about
10mm long and holding the
torch so the wire touches the
workpiece is a good way to
obtain this distance.
1 Ensure that your work
piece is securely
mounted and is cleaned
and prepared ready for
welding.
3 Switch the MIG welder
on and position the
welding mask in front of
your eyes.
5 Squeeze the MIG torch
trigger to start the weld
and once completed
release the trigger.
Before welding ensure that:
• You have read and understand the safety section of this manual.
• Thereissu󰀩cientventilation,particularlyatthefrontandrearofthe
unit.
• Youhaveanadequatere-ghtingdevicesonhand.
• You wear adequate protective gear while operating the MIG welder,
such as welding gloves and the provided face mask.
200
8mm
WARNING: ENSURE ALL OIL, PETROLAND FLAMMABLE
CONTAINERS HAVE BEEN REMOVED FROM WELDING
AREA.
Preparation
Welding

TROUBLESHOOTING
Disconnect the welding power source from the mains supply voltage
before disassembling. Welding equipment should be regularly checked
byaqualiedelectricaltradespersontoensurethat:
• The main earth wire of the electrical installation is intact.
• Thepowerpointfortheweldingpowersourceise󰀨ectivelyearthed
and of adequate current rating.
• Plugsandcordextensionsocketsarecorrectlywired.
• Flexiblecordisofthe3-coretoughrubberorplasticsheathedtypeof
adequate rating, correctly connected and in good condition.
• Welding terminals are shrouded to prevent inadvertent contact or
short circuit.
• Theframeoftheweldingpowersourceise󰀨ectivelyearthed.
• Welding leads and electrode holder are in good condition.
• The welding power source is clean internally, especially from metal
ling,slag,andloosematerial.Ifanypartsaredamagedforany
reason, replacement is recommended.
• Prior to operation, use the terminal spanner to securely tighten the
terminal knobs.
•
Cleaning the Drive Rolls
Clean the grooves in the drive rolls frequently. This can be done by
usingasmallwirebrush.Alsowipeo󰀨,orcleanthegroovesonthe
upper drive roll. After cleaning, tighten the drive roll retaining screws.
Note: Ozito Industries will not be responsible for any damage or
injuries caused by the repair of the tool by an unauthorised person or
by mishandling of the tool.
ThisproductisclassiedasGroup2,ClassAweldingequipment.
• Group 2 - This product generates radio frequency energy in the
frequency range 9KHz to 400GHz.
• Class A - This product is intended for use in an industrial
environment. Caution: This equipment is not intended for use in
residential environments and may not provide adequate protection
to radio reception in such environments.
MAINTENANCE
EQUIPMENT CLASSIFICATION
OPERATION
8. WELDING PROPERTIES
There are a range of welding movements used in MIG welding. Generally some
form of zig-zag motion is used to ensure the arc acts against both sheets to be
welded. Below are some details that may help with the welding process.
Travel Speed
The torch should be moved along at a smooth speed that will give the size of run
required. At the same time, the wire is fed downwards to keep the correct welding
distanceatalltimes.Excessivetravelspeedsleadtopoorfusionandlackof
penetration. While too slow a rate of travel may damage the work piece and can
lead to burning a hole through the material.
Electricity
Theelectricityowsthroughthewireandwillnotleavethewireunlessitisnear
an earthed object.
Electricityalwaysndsthefastestpathtotheearth.Whentheearthcableclamp
is connected to the metal work piece a direct earth connection is created back to
the welder. When the wire touches or is near the earthed work piece when the
triggerissqueezed,electricityowsthroughthewire,themetalworkpieceand
then through the earth cable straight back to the welder.
Earth Clamp
Prior to connecting the earth clamp it may be necessary to clean the surface of
theworkpieceusingthemetalbrush.Attachtheearthclamprmlytothework
piece ensuring there is good metal to metal contact. Clamp it where it will not be
in the way. This clamp provides an earth connection back to the welder.
Welding Wire
There are many variables that you will need to take into account when choosing
your welding wire size and type. Below are some of the things you need to take
into account when choosing the welding wire:
• Thickness of the material to be welded
• Position and type of welding joint
• Maximumweldingcapacityofyourwelder
• How much penetration will be required for strength
• Type of bead desired for the weld
• Whether you are using a shielding gas or not
• Type of material to be welded
Theabovechartisonlyintendedtoshowgeneralguidelinesfordi󰀨erentwire
sizesandfordi󰀨erentthicknessesofmaterial.Thesettingsshouldonlybeused
at the beginning of a weld and must be adjusted after stopping and carefully
inspecting the weld. Proper welding takes good technique and practice.
Flux Core Arc Welding Material Thickness
MIG Welding Material Thickness
Material
Being
Welded
Material
Being
Welded
Suggested
Shielding
Gas
Solid
Wire
Diameter
Suggested
Shielding
Gas
Suggested
Settings
Suggested
Settings
FCAW
Wire
Diameter
1.2mm 1.5mm 2.0mm 3.0mm 6.0mm
1.2mm1.0mm 1.5mm 2.0mm 3.0mm 6.0mm
Steel
Steel
75% Argon
+25% CO²
6-8L / MIN
75% Argon
+25% CO²
8-10L / MIN
0.8 40 40 70
40 40 70 70
40 40 70 70 90 120
90 120
40 40 70 90 120
0.9
0.6
0.8
NO
GAS
Required
Current (A)
Wire Speed
Current (A)
Wire Speed
Current (A)
Wire Speed
Current (A)
Wire Speed
3~4
7~8 7.5~8 9~9.5 9.5~10
4~5 5~6 6~7 8~9
3~4 4~5 5~6 6~7
4~5 5~6 6~7 7~8 8~9 9~10
8~9
WELD SETTINGS CHART
PROBLEM CAUSE REMEDY
GENERAL OPERATION
No Power Power supply Test supply with another product, avoid using
extension leads.
Circuit breaker tripped Check the rating of the curcuit breaker on the supply
and other appliances connected to the circuit.
The welder is a high power device and it is
recommended that is be the only appliance on the
circuit to ensure it has enough power to operate.
Welder feeding
incorectly
Wire roller wheel slipping Increase the pressure on the pressure roller by
rotating the adjustable pressure screw in a
clockwise direction
Wire roller is applying too much pressure to
the wire
Decrease the pressure on the pressure roller by
rotating the adjustable pressure screw in an
anti-clockwise direction
Welder cuts out Thermal overload active The thermal overload light on the front panel will
be on and the welder will not operate until cooled
down and the light goes out. This is normal in heavy
welding, allow the welder to cool down.
WARNING: THERE ARE EXTREMELY DANGEROUS VOLTAGE
AND POWER LEVELS PRESENT INSIDE THIS PRODUCT. DO NOT
ATTEMPT TO OPEN OR REPAIR UNLESS YOU ARE A QUALIFIED
ELECTRICAL TRADES PERSON.
CAUTION: DO NOT USE COMPRESSED AIR TO CLEAN THE
WELDING POWER SOURCE. COMPRESSED AIR CAN FORCE
METAL PARTICLES TO LODGE BETWEEN LIVE ELECTRICAL
PARTS AND EARTHED METAL PARTS WITHIN THE WELDING
POWER SOURCE. THIS MAY RESULT IN ARCING BETWEEN THE
PARTS AND THEIR EVENTUAL FAILURE.

DESCRIPTION OF SYMBOLS
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be disposed of
with household waste but in an environmentally friendly way. Please
recyclewherefacilitiesexist.Checkwithyourlocalcouncilauthority
for recycling advice.
Recyclingpackagingreducestheneedforlandllandrawmaterials.
Reuse of recycled material decreases pollution in the environment.
Pleaserecyclepackagingwherefacilitiesexist.Checkwithyour
local council authority for recycling advice.
Replacement torch tips (Tweco type) and shroud (Binzel type)
can be purchase at your local Bunnings Warehouse.
1 Earth Clamp SPMWR9045-1
3 Welding Torch SPMWR9045-3
47 Guide Wheel SPMWR9045-47
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]
SPARE PARTS
CIRCUIT DIAGRAM
Thermal Overload
All Welders have a feature called a duty cycle.
Duty cycle on a welder refers to the time in which the welder operates during
normal welding.
A welder can only weld for a certain continuous period of time before it requires
to cool down.
If the internal components of the welder should become hot the welder could
overheat. If the welder overheats the Thermal Overload Protection feature will
automatically shut down the welder.
THIS CAN OCCUR IN HEAVY USE AND DOES NOT INDICATE A FAULT.
The Welder will cease to weld and the Thermal Overload LED light will turn on.
This LED indication light is just to inform you that your welder is becoming too
hot and requires to cool down to protect the internal components of the welder.
DoNotturnyourwelderO󰀨asthewelderhasaninternalcoolingfanandthis
will assist your welder to cool down quicker. Reducing the cooling time will
enable you to get back to your welding job quicker.
Depending on how many Amps or how heavy the welding you are doing the
cooling time may take up to 10 Minutes for your welder to cool down so you can
return to your welding job.
IF YOUR WELDER OVERHEATS AND THE THERMAL
OVERLOAD PROTECTION ENGAGES DO NOT TURN
YOUR WELDER OFF AS THE FAN WILL ASSIST IN
REDUCING THE COOLING TIME.
IMPORTANT INFORMATION
VVolts Hz Hertz
~Alternating current WWatts
U0Non-load voltage U2On-load voltage
m/min Revolutions or
reciprocation per minute
U1 Rated AV input voltage
(with tolerance ±10%)
A/V Electric current adjustment
range, and the relevant
on-load voltage
X load duration rate
IP Protection class
Used in the environment which
has high risk of electric shock
MAG welding
Warning
Symbol of single-phase AV
power and rated frequency
I1max
Rated maximum input current I1eff Maximum effective input current
Vmax
Max. wire feeding speed
Regulator compliance mark
AAmperes
S
Do not operate in the rain Read instruction manual
1 2 3 4 5 6 7 8
A
B
C
D
87654321
D
C
B
A
Title
Number RevisionSize
A3
Date: 29-Dec-2014 Sheet of
File: E:\ ! "# \B$C% &'( \) * + , - &'( \2014-12-26)* + . / 01 \FLUX&'( 2 014-12-26.DDBDrawn By:
1 2
U1A
4069UBF
3 4
U1B
4069UBF
5 6
U1C
4069UBF
9 8
U1D
4069UBF
11 10
U1E
4069UBF
13 12
U1F
4069UBF
R3
120K
C3
101
R4
100K
R5
100K
D2
1N4148
D3
1N4148
D6
US3M
Q1 IRF730
R12
1R
R13
1R
R14
1R C4
102
R8
100K
Q2
S9015/M6
C5
102
R7
1K
R9
1K
R6
1K
R11
150R
ZD2
3.3V
D4
1N4148
R10
10R
C6
223
D5
FR107
A
-
+
MIG1 23
+ 4 56
AC
3
V+ 4 AC
2
V- 1
BR1
W08 K2-A
G5Q-14 DC 12V
K1-A HKE CMP8-S-DC12V-C
C7
22uF/50V
K2-B
D1
1N4007
R1
270R
R2
270R
C1
100uF/100V
ZD1
1N5349B/12V
C2
104
4069UBF 7148
1
2
3
4
5
6
7
T1
AC120V/AC12V
F1
0.5A
F2
3.15A
L
N
PE
S1
S1
S2 MIN
MAX
CN4
CN3
CN2
K1-B C10
104/630V
FM
93
t:
Indicator
Overheat
TH
A
-
+
AC;
AC;
C9
104
M+
M-
M+
M-
RP1
470K
BR2
4A/300V
C11
470U/100V
C12
104
MIG-105F$135F2)&'(
Input: AC 230V 50Hz
Output

• Under no circumstances should the housing of the welder be opened.
• Always protect your eyes and face with a welding mask.
• Wear appropriate protective clothing such as a welding apron and sleeved gloves
etc.
• AvoidexposingskinasUVraysareproducedbythearc.
• Screeno󰀨theworkplacetoprotectothersworkingnearbyfromUVrays.
• Weldingmaterialswithcontaminatedsurfacesmaygeneratetoxicfumes.Ensure
the surface is clean before welding. Avoid operating on materials cleaned with
chlorinated solvents or near such solvents.
• Donotweldmetalequipmentthatholds/containsammablematerials,gasesor
liquid combustibles.
• Zinc-plated or galvanized material should not be welded as the fumes created are
highlytoxic.
• Do not use the welder in damp or wet conditions.
• Do not use the welder for pipe thawing.
• Do not use cables with worn insulation or loose connections.
• Disconnect from the power supply before replacing electrodes.
• Avoid direct contact with the welding circuit.
• Do not use the welder to defrost piping.
• Ensure the welder is placed on a level surface to prevent overturning.
• Provide adequate ventilation or a means for removal of the welding fumes
produced (forced circulation using a blower or fan).
Important Information about Radio Electromagnetic Compatibility
ExtraprecautionsforElectromagneticCompatibilitymayberequiredwhenthisWeldingPower
Source is used in a domestic situation.
It is the user’s responsibility to install and use the equipment properly in accordance with the
instructions issued by the manufacturer. If electromagnetic disturbances are detected then it
shall be the responsibility of the user of the equipment to resolve the situation with the following
guidelines.
Precautions to consider in the surrounding area that may cause/be a󰀨ected by
electromagnetic disturbances
• Othersupplycablesorsignalcablesincloseproximitytotheweldingequipment
• Radio and television transmitters and receivers
• Computer or electronic equipment
• Personal medical devices (pacemakers and hearing aids)
Methods of reducing electromagnetic disturbances
• If interference occurs when the equipment is connected to the mains power supply in a
residential(domestic)lowvoltagepowernetwork,anelectromagneticltermayberequired.
• TheWeldingcablesshouldnotbemodiedandkeptasshortaspossible.
• Nearby cables and equipment may need to be moved or shielded.
Fumes
Toxicgasesaregiveno󰀨duringtheARCweldingprocess,whichmaycollectinthe
welding area if the ventilation is poor. Be alert at all times to the possibility of fume
build-up.Insmallorconnedareasuseafumeextractor.
Glare
The electric arc generated by the arc process gives direct heat and ultraviolet
radiation. It is essential that the eyes of the operator and bystanders are protected
from the glare during welding.
ALWAYS USE A FACESHIELD OR WELDING HELMET FITTED WITH THE
CORRECT GLASS FILTER.
Position and Handling
Position the welding machine on a horizontal surface that is able to support the
weight:otherwise(e.g.inclinedorunevenoorsetc.)thereisdangerofoverturning.
The welder MUST NOT be supported by the operator (e.g using belts).
The operator MUST NOT BE ALLOWED to weld in raised positions unless safety
platforms are used.
Heat
It is desirable that welding gloves are worn whilst welding. They will protect the
hands from ultra-violet radiation and direct heat of the arc.
Dress
In addition to face shield, welding gloves and overalls, other types of protective
clothing should be worn when welding. Additional protective clothing such as a
leather apron, sock protectors and a hat will all assist in reducing any injuries due to
heat, sparks and slag produced during welding.
OVERALLS should also be worn. They should be of type designed to be buttoned at
the wrists and the neck.
MIG WELDER SAFETY WARNINGS
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of re, electric shock, personal injury
and material damage.
Readthewholemanualcarefullyandmakesureyouknowhowtoswitchthetoolo󰀨inanemergency,before
operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that the power supply
corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
If the supply cord is damaged, it must be replaced by an electrician or a power tool repairer in order to avoid
a hazard.
Using an Extension Lead
Alwaysuseanapprovedextensionleadsuitableforthepowerinputofthistool.Beforeuse,inspectthe
extensionleadforsignsofdamage,wearandageing.Replacetheextensionleadifdamagedordefective.
Whenusinganextensionleadonareel,alwaysunwindtheleadcompletely.Useofanextensionleadnot
suitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskofreandelectric
shock.
The power supply for this product should be protected by a residual current device (rated at 30mA or less). A
residual current device reduces the risk of electric shock.
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructionsmayresultinelectricshock,reand/orseriousinjury.
Save all warnings and instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or battery-operated (cordless)
power tool.
1. Keep work areas clean. Cluttered work areas and benches can cause accidents.
2. Consider work area environment.Donotexposeyourequipmenttohighhumidityorrain.Donotuse
your equipment in damp or wet conditions. Keep the work area well lit. Do not use your tool where there
isariskofcausingreorexplosion,e.g.inthepresenceofammableliquidsandgases.
3. Keep children away. Do not allow children, visitors or animals to come near the work area or to touch
the equipment or accessories.
4. Dress appropriately. Wear the appropriate protective clothing. Wear a protective hair covering to keep
long hair out of the way.
5. Guard against electric shock. Prevent body contact with earthed or grounded surfaces. Electrical
safety can be further improved by using a high sensitivity (30 mA / 30 mS) residual current device (RCD).
6. Do not overreach. Keep proper footing and balance at all times.
7. Stay alert. Watch what you are doing. Use common sense. Do not operate the equipment when tired.
8. Secure work piece. If required, use clamps or a vice to hold the work piece.
9. Extension leads.Beforeuseinspecttheextensionleadsandreplaceifdamaged.Whenusingthe
equipmentoutdoors,onlyuseextensionleadsintendedforoutdooruseandmarkedaccordingly.
10. Use appropriate equipment. Only use the equipment as outlined within this instruction manual. Do not
force the equipment to the job of heavier duty equipment. The equipment will do the job better and safer
at the rate for which it was intended. Do not force the equipment.
WARNING! The use of any accessory or attachment, or performance of any operation with this
equipment other than those recommended in this instruction manual may present a risk of personal
injury.
11. Check for damaged parts. Before use carefully check the equipment and power lead for damage.
Check for misalignment and seizure of moving parts, breakage of parts, damage to guards and switches
andanyotherconditionsthatmaya󰀨ectitsoperation.Ensuretheequipmentwilloperateproperlyand
perform its intended function. Do not use the equipment if any parts are damaged or defective. Do
notusetheequipmentiftheswitchdoesnotturnitonando󰀨.Haveanydamagedordefectiveparts
repaired or replaced by an electrician or a power tool repairer. Never attempt any repairs yourself
12. Unplug the equipment. Unplug the equipment when it is not in use, before changing any parts,
accessories or attachments and before servicing.
13. Do not abuse the cord. Never carry the equipment by its cord or pull it to disconnect from the socket.
Keep the cord away from heat, oil and sharp edges.
14. Store equipment. When not in use, equipment should be stored in a dry, locked up or high place,out of
reach of children.
15. Maintain mains equipment with care. Keep the equipment clean and in good condition for better and
safer performance. Follow the instructions for maintenance and changing accessories. Keep handles
and switches dry, clean and free from oil and grease.
16. Have your tool repaired by an electrician or a power tool repairer. This power tool complies with
relevantsafetyrequirements.Toavoiddanger,electricalequipmentmustonlyberepairedbyqualied
technicians using original spare parts; otherwise this may result in considerable danger to the user.
17. Users.Thisequipmentisnotintendedforusebyyoungchildrenorinrmedpersonswithoutsupervision.
Young children should be supervised to ensure that they do not play with this equipment.
18. Replacement of the supply cord. If the supply cord is damaged, it must be replaced by an electrician
or a power tool repairer in order to avoid a hazard.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY