PACIFIC CYCLE AVIGO QUAD KT1042TR User manual

©2010 Pacic Cycle Inc.
4902 Hammersley Rd.
Madison, WI 53711
United States of America
Phone: [phone]
www.kidtraxtoys.com
Styles and Colors may vary
Made in China
The Owner’s manual contains assembly, use and maintenance
instructions. The Avigo Quad must be assembled by an adult who
has read and understands the instructions in this manual. Keep the
packaging away from children and dispose all packaging before use.
Keep instructions for future reference.
Model Number: KT1042TR / KT1051TR
Owner’s Manual

Thank you for purchasing the Kid Trax Avigo Quad. With
the Avigo Quad your child will have fun and enjoyment for
years to come. Some of the features on the Avigo Quad
include: forward and reverse switch, lights and engine
sounds.
Please call us at Kid Trax Toys Consumer Relations at
877-741-6154 with comments or questions.
Thank You

Contents
Safety 1
Parts 2
Assembly 3
Inserting the Rear Axle 3
Assembling the Rear Wheel 4
Assembling the Drive Wheel 5
Assembling the Wheels 6
Inserting Batteries for Sound 7
Inserting the Handlebar 8
Connecting the Vehicle Battery 9
Attaching the Seat 9
Use 10
Charging the Battery 10
User Requirements 11
Operating the Vehicle 12
Maintenance 13
General 13
Battery 13
Re-Charge Interval and Time 15
Battery Storage 15
Battery Replacement and Disposal 16
Battery Fuse 17
Troubleshooting Guide 18
Services, Repairs and Parts 21
FCC Information 22
Warranty 23
Contact Information 25

WARNING!
1
The following safety hazards may result in serious injury or death
to the user of the Avigo Quad:
This product contains small parts that are for adult assembly•
only. Keep small children away when assembling. Remove
and dispose of all protective material and poly bags before
assembly. Be sure to remove all packaging materials and
parts from underneath the car body.
Riding the vehicle without a helmet. Riders must always wear•
attedhelmetthatcomplieswithU.S.ConsumerProduct
Safety Commission (CPSC) Standard CFR 1203.
Body parts such as hands, legs, hair and clothing can get•
caught in moving parts. Never place a body part near a
moving part or wear loose clothing while using the vehicle.
Always wear shoes when using the vehicle.
Using the vehicle near streets, motor vehicles, drop-offs•
such as: steps, water (swimming pools), sloped surfaces,
hills,wetareas,ammablevapors,inalleys,atnightorinthe
dark could result in an unexpected accident. Always use the
vehicle in a safe, secure environment with continuous adult
supervision.
Using the vehicle in unsafe conditions such as snow, rain,•
loosedirt,mud,sandornegravelmayresultinunexpected
action such as tip over and skidding.
Using the vehicle in an unsafe manner. Examples include but•
are not limited to:
a. Pulling the vehicle with another vehicle or similar device
b. Allowing more than one rider
c. Pushing the user from the back
d. Traveling at an unsafe speed
Always use common sense and safe practices when using the
vehicle. The user must 3+ years old and not weigh more than
50 lbs (22.7kg).
This product contains or emits chemicals known to the state of
California to cause cancer or birth defects or other
reproductive harm.
Safety

Parts
Vehicle Body (1)
Seat (1)
Spanner (2)
Charger (1)
6V 7AH Battery (1)
2
Drive wheel (1)
Handlebar (1)
Hubcap (4)
Wheels (3)
Rear Axle (1)
Accessory Pack (1)

Assembly
1Turn the vehicle body over.
2Remove the locknut and one #12 washer from the axle.
3 Slide the rear axle through the hole near the rear of the vehicle body.
Inserting the Rear Axle
Left Hand Side
3
Rear axle
Vehicle body
1
2
3
#12 washers

1Remove the locknut and one #12 washer from the axle.
2Place the rear wheel on the rear axle (left hand side).
3 Place the hubcap onto the rear axle. Fit into the wheel.
4Place the #12 washer onto the rear axle.
5 Place the locknut onto the rear axle and tighten with the spanner.
Assembling the Rear Wheel
Left Hand Side
Vehicle body
4
Rear axle
5
2
3
4

Assembling the Drive Wheel
1With the vehicle body turned over, place the drive wheel on the
rear axle (right hand side). Interlock the gears on the wheel and
vehicle body.
2Place the hubcap onto the rear axle. Fit into the wheel
3 Place the #12 washer onto the rear axle.
4Place the locknut onto the rear axle and tighten with the spanner.
5
2
Right Hand Side
Rear axle
34
1

Assembling the Wheels
1Remove the locknut from the axle and take a #10
washer off.
2Locate a wheel marked Front on the inside and slide it into
the axle.
3 Place the hubcap onto the axle.
4Place the #10 washer back onto axle.
5 Place the locknut back on the axle and tighten with the spanner.
Note: Repeat for the other wheel marked “Front”. After tightening the
locknuts onto the axles, turn the wheels and verify the wheels
(except the drive wheel) revolve freely. This is a very
important step! If the wheels do not revolve freely the motor
will operate sluggishly and the fuse will be overloaded and trip
repeatedly during operation. If necessary loosen the locknut
slightly so the wheels can revolve properly.
6
1
2
Front Axle
3
4
5

Inserting Batteries for Sound
The following safety hazards may result in personal injury to the
user of the Avigo Quad:
Contact or exposure to battery leakage (lead
acid) may cause personal injury. If contact
or exposure occurs immediately call your
physician. If the chemical is on the skin or in the
eyes,ushwithcoolwaterfor15minutes.Ifthe
chemical was swallowed, immediately give the
person water or milk. Do not give water or milk if
the patient is vomiting or has a decreased level
of alertness. Do not induce vomiting.
Follow these guidelines for use of AA batteries:
Do not mix old and new batteries or batteries of different type•
(e.g.: alkaline, standard carbon zinc, rechargeable nickel-
cadmium.
Dispose of batteries safely. Do not dispose of batteries in a•
re.Doingsomayresultinexplosionorre.
Do not charge non-rechargeable batteries. Always have adult•
supervision when charging rechargeable batteries.
CAUTION!
1On the back of the handlebar, remove the battery cover.
2Insert two “AA” batteries into the battery compartment.
3Place the battery cover back onto the handlebar, tighten screws
Note: AA batteries not included
7

Inserting the Handlebar
1Insert the handlebar steering column through the opening in the
front of the vehicle body
2Slightly lift the front end of the vehicle body up.
3 Checktoensurethesteeringcolumntthroughtheholeinthe
steering linkage.
4Push on the handlebar and snap into place.
5 Place a #10 washer onto the steering rod. Insert the cotter pin into
the hole in the steering rod. Bend the ends of the cotter pin back
using a pair of needle nose pliers.
8
1
2
3
4
5

Connecting the Vehicle Battery
1Remove screws.
2Remove battery cover.
3 Plug the black power
connector to the black
battery terminal.
4Replace battery cover
and screws.
1Fit the tabs on the
front of the seat into
the slots.
2Pushrmlydownon
the back of the seat to
“snap” into place.
Important!Beforerstuse,chargethebattery
before attaching the seat (see page 10: Use and
pages 13 - 17: Maintenance).
Attaching the Seat
9
12
1
2
1
3

Charging the Battery
Important!BeforeusingtheAvigoQuadforthersttimethebattery
needs to be charged for 8 to 10 hours, no more than 20. Only an adult
who has read and understands the safety warnings should handle,
charge or recharge of the battery (see Maintenance, Battery page 13 - 17).
Note: It is not necessary to remove the battery from the vehicle for
charging.
1Remove the seat (press the tabs at the back of the seat and lift).
2Open the cover of the socket.
3Plug the charger into the socket.
4Plug the charger plug into a wall socket.
5After charging is complete (between 8 - 10 hours, no more than
20) unplug the charger plug from the wall outlet.
6Unplug the charger from the charging socket.
10
Use
1
2
3
4

User Requirements
The suitable age range for a child using the Avigo Quad is 3+ years old.
The max. weight of the child is 50 lbs (22.7kg).
Before using the Avigo Quad the child should understand the vehicle
controls and safety issues. They must also demonstrate the capability to
handle the vehicle and operate its controls. It is the responsibility of the
adult to educate the child and supervise the vehicles use.
Here are basic safe riding rules you should read aloud to your child and
playmates:
Only use the vehicle when an adult is present to watch (supervise)•
Always sit in the seat when using the vehicle•
Keep your hands, hair and clothes away from moving parts.•
Always wear shoes when riding the vehicle.
Only one rider is allowed at a time•
Friends under 3 years old cannot use the vehicle•
Only drive on level ground. Don’t go near water, drop-offs or up and•
down steep slopes.
Don’tdrivethevehicleintoloosedirt,mud,sandornegravel.•
Do not drive the vehicle on streets or near cars.•
11

Operating the Vehicle
1Child must be seated securely.
2Turn the power switch On.
3Set the forward/reverse switch to the desired direction.
Important! The vehicle must be completely stopped when shifting
from forward to reverse or visa-versa. Failure to do so may damage
the gears and motor.
4Press on the foot pedal to apply power (speed) to the vehicle
Important! Removing foot from foot pedal will stop the vehicle.
Using the Controls
1Power Switch: The power switch turns the vehicle on and off.
2Forward and Reverse Switch: The switch changes the direction
the vehicle moves from forward to reverse.
3Sound Button: Press to plays sounds.
4Foot Pedal: The foot pedal applies power (speed) the vehicle.
12
12
3
4

13
The vehicle should be checked for damage, missing or badly worn
parts before each use.
Check the tightness of the fasteners before each use.•
Check the tightness of the wheel locknuts.•
Note: If the wheel locknuts are not tight the drive wheel will not
engage and the vehicle will not run.
Ensure the battery is securely in place before use•
Occasionally use lightweight oil to lubricate moving parts such•
as wheels and steering linkage. Do not use oil on plastic or nylon
parts. No lubrication is required.
Store the vehicle indoors or cover it with a tarp to protect it from•
the wet weather. Keep it away from sources of heat, such as
stoves and heaters.
Clean the vehicle with a soft, dry cloth. To restore shine to•
plastic parts, use a non-wax furniture polish. Do not use car wax,
abrasive cleaners or wash the vehicle with soap and water. Water
will damage the motor, electrical system and battery.
Kid Trax Toys recommends that you take the vehicle to an•
authorized service center for periodic maintenance and service.
Call Kid Trax Toys Consumer Relations at 877-741-6154 for an
authorized service center.
Maintenance
General
Battery
Only an adult who has read and understands the safety warnings
should handle, charge or recharge of the battery. Failure to comply
with the following safety warnings may result in serious injury or
death.

14
The following safety hazards may result in serious injury or
death to the user of the Avigo Quad:
Use of a battery or charger other than the supplied Kid•
Trax Toys 6V rechargeable battery and charger may cause
areorexplosion.OnlyusethesuppliedKidTraxToys6V
rechargeable battery and charger with the vehicle.
Using the Kid Trax Toys 6V rechargeable battery and•
chargerforanyotherproductmayresultinoverheating,re
or explosion. Never use the Kid Trax Toys 6V rechargeable
battery and charger with another product.
Explosive gases are created during charging. Charge the•
battery in a well ventilated area. Do not charge the battery
nearheatorammablematerials.
Contact between the positive and negative terminals may•
resultinreorexplosion.Avoiddirectcontactbetweenthe
terminals. Picking up the battery by the wires or charger can
causedamagetothebatteryandmayresultinare.Always
pick up the battery by it’s case or handles.
Liquidsonthebatterymaycausereorelectricshock.•
Always keep all liquids away from the battery and keep the
battery dry.
Contact or exposure to battery leakage (lead acid) may cause•
serious injury. If contact or exposure occurs immediately call
your physician. If the chemical is on the skin or in the eyes,
ushwithcoolwaterfor15minutes.Ifthechemicalwas
swallowed, immediately give the person water or milk. Do not
give water or milk if the patient is vomiting or has a decreased
level of alertness. Do not induce vomiting.
WARNING!

15
Re-Charge Interval and Time
Important!
Damage to the battery may occur if it is allowed to drain•
completely. Do not allow the battery to drain completely.
Check the battery and charger (supply chord, connector) for wear•
and damage before charging. Do not charge the battery if damage
has occurred. Only replace with a Kid Trax Toys 6V rechargeable
battery and charger.
The battery should be charged after each use, or if not used
regularly, once a month at a minimum. Charge the battery between
8 and 10 hours. Do not charge the battery for more than 20 hours.
Failure to charge the battery as directed would cause permanent
damage to the battery and void the warranty.
Battery Storage
Do not leave the battery connected in the vehicle for long period of
times while not being used. This may drain the battery completely
and cause permanent damage. Disconnect the battery connectors
from the battery when the vehicle is not going to be used for a long
period of time.
It is best to leave the battery in the battery compartment when the
vehicle is being stored for long periods. Follow these guidelines if the
battery is removed:
The following safety hazards may result in serious injury or death
to the user of the Avigo Quad:
Battery posts, terminals and related accessories contain lead•
and lead compounds (acid), chemicals known to the State of
California to cause cancer, reproductive harm and are toxic
and corrosive. Never open the battery.
Tampering or modifying the electric circuit system may cause•
ashock,reorexplosionandpermanentlydamagethe
system. Exposed wiring, circuitry in the charger may cause
electric shock. Always keep the charger housing closed.
WARNING! (continued)

16
Store the battery where temperatures are between -10° F (-24° C•
and 75° F (24° C)
Store the battery on a wood surface. Do not place the battery•
oncementoorsforextendedperiods.Thiswillresultinbattery
discharge.
Wipe the battery clean with a dry cloth prior to storage.•
Charge the battery once every month for 16 hours.•
Battery Replacement and Disposal
The Kids Trax Toys 6V battery will eventually lose the ability to hold
a charge. Depending on the amount of use, and varying conditions,
the battery should operate for one to three years.
Follow these steps to replace and dispose the battery:
1 Remove the seat.
2 Remove the cover
3 Disconnect the battery connectors
4 Carefully lift the battery.
Depending on the condition of the battery (i.e.: leakage) you•
may want to wear protective gloves before removal
Do not lift the battery by its connectors or cables•
5 Place the dead battery in a plastic bag.
Important! Recycle the dead battery responsibly. The battery
contains lead acid (electrolyte) and must be disposed of properly
and legally It is illegal in most areas to incinerate lead acid
 batteriesordisposeoftheminlandlls.Takeittoafederallyor
state-approved lead acid battery recycler, such as a Kid
Trax Toys authorized service center or your local automotive
battery retailer. Do not throw the battery away with your regular
household trash!
6 Replace the battery with a Kid Trax Toys 6V battery and
reconnect the connectors.
7 Replace the rear cover
8 Replace the seat

17
Battery Fuse
The Kid Trax Toys 6V battery features a thermal fuse with a reset
fuse that will automatically trip and cut all power to the vehicle if
the motor, electric system or battery is overloaded. The fuse will
reset and power will be restored after the unit is turned off and
turned on again. If the thermal fuse trips repeatedly during normal
use, the vehicle may need repair. Call Kid Trax Toys Consumer
Relations at 877-741-6154 for an authorized service center.
To avoid losing power, follow these guidelines:
Do not overload the vehicle•
Do not tow anything behind the vehicle•
Do not drive up steep slopes•
Donotdriveintoxedobjects,whichmaycausethewheelsto•
spin, causing the motor to overheat.
Do not drive in very hot weather; components may overheat.•
Do not allow water or other liquids to come in contact with the•
battery or other electric components.
Do not tamper with the electric system. Doing so may create a•
short, causing the fuse to trip.